CN202509026U - Device for manufacturing color black - Google Patents
Device for manufacturing color black Download PDFInfo
- Publication number
- CN202509026U CN202509026U CN2012201038498U CN201220103849U CN202509026U CN 202509026 U CN202509026 U CN 202509026U CN 2012201038498 U CN2012201038498 U CN 2012201038498U CN 201220103849 U CN201220103849 U CN 201220103849U CN 202509026 U CN202509026 U CN 202509026U
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- mixing machine
- carbon black
- ozone
- communicated
- tail gas
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Abstract
The utility model discloses a device for manufacturing color black. The device comprises mixing equipment and a drive device, wherein the mixing equipment is provided with a mixer material inlet, a mixer exhaust-gas outlet, a mixer material outlet and a mixer ozone inlet; the mixer exhaust-gas outlet is communicated with a tail gas processing device via a pipeline; the mixer material outlet is communicated with a product tank via a valve body, and the mixer ozone inlet is communicated with an ozone generator via the pipeline. The method comprises the steps of: packaging a carbon black material into the mixing equipment, controlling the temperature inside the mixing equipment at 40-50 DEG C, inputting ozone to the mixing equipment under the condition of lastingly agitating at the same time, and fully oxidizing the carbon black to form the color black. The method disclosed by the utility model is simple and feasible, and low in cost; preparation of high-quality color black can be achieved, and the device is simple in structure. The device is simple in structure, and the color black which is more excellent than domestic similar products can be manufactured.
Description
Technical field
The utility model relates to a kind of carbon black manufacturing installation, particularly a kind of colour carbon black manufacturing installation.
Background technology
At present, carbon black products total amount about 90% is used for rubber industry, and other consumption such as applicable industry such as printing ink, coating, plastics accounts for 10% of carbon black total amount.Can this part purposes has certain monopoly and singularity to the sooty performance requriements, therefore, usually is called black carbon special or extraordinary carbon black, produce high-quality extraordinary carbon black and also can be used as one of important symbol of weighing production of carbon black enterprise technology level.
Colour carbon black is the important black pigment that black printing printing ink, coating and coloring plastic are used as a kind of extraordinary carbon black.The colour carbon black of external major company can both be listed specification, kind, technical indicator, and specifies the purposes that it is used for various different printing ink, coating.China colour carbon black GB GB/T7044-93 is divided three classes according to particle size range: high-carbon black pigment, middle colour carbon black, ordinary carbon black pigment; Be divided into two big kinds according to working method: furnace treated black, impingement black.But, demand urgently improving because the many deficiencies on the ME cause existing colour carbon black on indexs such as degree of mobilization, color harmony gloss, all to be difficult to adapt to the application demand at aspects such as coating.
The utility model content
The purpose of the utility model is to provide a kind of colour carbon black method of manufacture and device, and method is simple for this, and cost is low, can realize the preparation of high-quality colour carbon black, and this apparatus structure is simple, easy handling, thus overcome deficiency of the prior art.
For realizing above-mentioned utility model purpose, the utility model has adopted following technical scheme:
A kind of colour carbon black manufacturing installation; It comprises mixing equipment and drive unit thereof; Said mixing equipment is provided with mixing machine material inlet, mixing machine waste gas outlet, mixing machine material outlet and the import of mixing machine ozone; Said mixing machine waste gas outlet is communicated with exhaust gas processing device through pipeline, and said mixing machine material outlet is communicated with the finished product jar through valve body, and the import of said mixing machine ozone is communicated with ozonizer through pipeline.
Preferably, said mixing equipment adopts twin screw mixings machine, and said drive unit adopts the motor that is fixedly installed on twin screw mixing machine outside, and said motor is connected with two worm drive in the twin screw mixing machine through transmission mechanism at least.
Preferably, the import of said mixing machine ozone is communicated with ozonizer through the stainless steel tube that is welded on the twin screw mixing machine.
Particularly preferred, said stainless steel tube is 45 ° with angle between the twin screw mixing machine.
Preferably, the import of said mixing machine ozone is more than six, and it is evenly distributed on two different horizontal faces, and the mixing machine ozone import uniform distribution on same horizontal plane.
Preferably, said exhaust gas processing device comprises the pulse scoop and the tail gas destructor that is used for the ozone of decomposed tail gas that are used for filtering the tail gas dust that sets gradually along the tail gas direct of travel.
Particularly preferred, said pulse scoop is communicated with the tail gas destructor through exhaust fan.
A kind of colour carbon black method of manufacture; This method is: carbon black feed stock is packed in the mixing equipment, and temperature is 40-50 ℃ in the control mixing equipment, continues under the condition of stirring accompanying by simultaneously; Ozone is imported in mixing machine ozone import through on the mixing equipment in mixing equipment; Make the abundant oxidation of carbon black, form colour carbon black, thereafter; The mixing machine material outlet of the colour carbon black that makes on mixing equipment exported in the finished product jar, and with the tail gas that produces emptying after the mixing machine waste gas outlet on the mixing equipment exports the exhaust gas processing device processing to.
Preferably; Said exhaust gas processing device comprises the pulse scoop and the tail gas destructor that is used for the ozone of decomposed tail gas that filters the tail gas dust along tail gas direct of travel being used for of setting gradually, and is communicated with through exhaust fan between said pulse scoop and the tail gas destructor.
Compared with prior art, the beneficial effect of the utility model is: method is simple for this, and cost is low, can realize the preparation of high-quality colour carbon black, and this apparatus structure is simple, easy handling.
Description of drawings
Fig. 1 is the structural representation of colour carbon black manufacturing installation in the utility model one preferred embodiment;
Fig. 2 is the structural representation of the mixing of twin screw shown in Fig. 1 machine;
Fig. 3 be twin screw mixing machine shown in Figure 2 along A-A to cross-sectional view.
Embodiment
Be further described below in conjunction with accompanying drawing and a preferred embodiment technical scheme the utility model.
Consult Fig. 1-3, this colour carbon black manufacturing installation comprises ozonizer 1, twin screw mixing machine 2, finished product jar 3, pulse scoop 4, exhaust fan 5 and tail gas destructor 6; Twin screw mixing machine 2 is provided with mixing machine material inlet 7; Mixing machine waste gas outlet 8, mixing machine material outlet 9, mixing machine ozone import 10 and motor 11; Wherein the number of mixing machine ozone import 10 is six; It is evenly distributed in two horizontal planes, and in each horizontal plane uniform distribution, and mixing machine ozone import 10 all is welded with stainless steel tube 12; Stainless steel tube 12 in the mixing machine ozone import 10 is connected with ozonizer 1 through pipeline; Mixing machine material outlet 9 is connected with finished product jar 3 through butterfly valve 13; Mixing machine waste gas outlet 8 is connected with pulse scoop 4 through pipeline; Pulse scoop 4 connects through exhaust fan 5 and is connected with tail gas destructor 6, and motor 11 is located at twin screw mixing machine 2 outsides, and is connected with twin screw mixing machine 2 inner two screw rods through the driving force device.
When the carbon black pigment prepares, start ozonizer 1, simultaneously starter motor 11, pulse scoop 4; Exhaust fan 5 and tail gas destructor 6; Close butterfly valve 13, the ozone of ozonizer 1 preparation gets into from mixing machine ozone import 10 through pipeline and is equipped with in the sooty twin screw mixing machine 2, and motor 11 makes screw rod not stop to stir carbon black; Making the temperature in the twin screw mixing machine 2 simultaneously is 40-50 degree centigrade; Just can make carbon black carry out abundant oxidation, obtain the fine colour carbon black, ozone tail gas in the oxidising process and dust get into pulse scoop 4 from mixing machine waste gas outlet 8; Behind pulse scoop 4 Chalk-dust filterings waste gas is entered tail gas destructor 6 through exhaust fan 5, tail gas destructor 6 with the ozone pyrolytic decomposition after emptying; Oxidation is opened butterfly valve 13 colour carbon black that obtains is collected in the finished product jar 3 after finishing.
Below only be the concrete exemplary applications of the utility model, the protection domain of the utility model is not constituted any limitation.All employing equivalents or equivalence are replaced and the technical scheme of formation, all drop within the utility model rights protection scope.
Claims (7)
1. colour carbon black manufacturing installation; It is characterized in that; It comprises mixing equipment and drive unit thereof, and said mixing equipment is provided with mixing machine material inlet, mixing machine waste gas outlet, mixing machine material outlet and the import of mixing machine ozone, and said mixing machine waste gas outlet is communicated with exhaust gas processing device through pipeline; Said mixing machine material outlet is communicated with the finished product jar through valve body, and the import of said mixing machine ozone is communicated with ozonizer through pipeline.
2. according to the said colour carbon black manufacturing installation of claim 1; It is characterized in that said mixing equipment adopts twin screw mixing machine; Said drive unit adopts the motor that is fixedly installed on twin screw mixings machine outside, and said motor is connected with two worm drive in the twin screw mixing machine through transmission mechanism at least.
3. according to the said colour carbon black manufacturing installation of claim 1, it is characterized in that the import of said mixing machine ozone is communicated with ozonizer through the stainless steel tube that is welded on the twin screw mixing machine.
4. according to claim 1 or 3 said colour carbon black manufacturing installations, it is characterized in that said stainless steel tube is 45 ° with angle between the twin screw mixing machine.
5. according to the said colour carbon black manufacturing installation of claim 1, it is characterized in that the import of said mixing machine ozone is more than six, it is evenly distributed on two different horizontal faces, and the mixing machine ozone import uniform distribution on same horizontal plane.
6. according to the said colour carbon black manufacturing installation of claim 1, it is characterized in that said exhaust gas processing device comprises the pulse scoop and the tail gas destructor that is used for the ozone of decomposed tail gas that are used for filtering the tail gas dust that sets gradually along the tail gas direct of travel.
7. according to the said colour carbon black manufacturing installation of claim 6, it is characterized in that said pulse scoop is communicated with the tail gas destructor through exhaust fan.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012201038498U CN202509026U (en) | 2012-03-19 | 2012-03-19 | Device for manufacturing color black |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012201038498U CN202509026U (en) | 2012-03-19 | 2012-03-19 | Device for manufacturing color black |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202509026U true CN202509026U (en) | 2012-10-31 |
Family
ID=47061524
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012201038498U Expired - Lifetime CN202509026U (en) | 2012-03-19 | 2012-03-19 | Device for manufacturing color black |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202509026U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102585565A (en) * | 2012-03-19 | 2012-07-18 | 苏州宝化炭黑有限公司 | Method and device for manufacturing carbon black pigment |
-
2012
- 2012-03-19 CN CN2012201038498U patent/CN202509026U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102585565A (en) * | 2012-03-19 | 2012-07-18 | 苏州宝化炭黑有限公司 | Method and device for manufacturing carbon black pigment |
| CN102585565B (en) * | 2012-03-19 | 2014-03-19 | 苏州宝化炭黑有限公司 | Method and device for manufacturing carbon black pigment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20121031 |