CN202507549U - High-brightness glass fiber reinforced plastic mould - Google Patents
High-brightness glass fiber reinforced plastic mould Download PDFInfo
- Publication number
- CN202507549U CN202507549U CN2012200140018U CN201220014001U CN202507549U CN 202507549 U CN202507549 U CN 202507549U CN 2012200140018 U CN2012200140018 U CN 2012200140018U CN 201220014001 U CN201220014001 U CN 201220014001U CN 202507549 U CN202507549 U CN 202507549U
- Authority
- CN
- China
- Prior art keywords
- fiber reinforced
- reinforced plastic
- plastic mold
- glass fiber
- high light
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000011152 fibreglass Substances 0.000 title abstract description 15
- 239000002023 wood Substances 0.000 claims abstract description 18
- 238000010438 heat treatment Methods 0.000 claims abstract description 15
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 10
- 239000010959 steel Substances 0.000 claims abstract description 10
- 229920002430 Fibre-reinforced plastic Polymers 0.000 claims description 15
- 239000011151 fibre-reinforced plastic Substances 0.000 claims description 15
- 229920002521 macromolecule Polymers 0.000 claims description 13
- 230000003287 optical effect Effects 0.000 claims description 12
- 239000010409 thin film Substances 0.000 claims description 12
- 239000010408 film Substances 0.000 claims description 9
- 239000004831 Hot glue Substances 0.000 claims description 8
- 239000012774 insulation material Substances 0.000 claims description 6
- 238000010521 absorption reaction Methods 0.000 claims description 4
- 230000015572 biosynthetic process Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 238000005516 engineering process Methods 0.000 abstract description 6
- 238000000034 method Methods 0.000 abstract description 5
- 239000011347 resin Substances 0.000 abstract description 2
- 229920005989 resin Polymers 0.000 abstract description 2
- 229920000642 polymer Polymers 0.000 abstract 2
- 239000003292 glue Substances 0.000 abstract 1
- 238000002844 melting Methods 0.000 abstract 1
- 230000008018 melting Effects 0.000 abstract 1
- 238000001179 sorption measurement Methods 0.000 abstract 1
- 239000000126 substance Substances 0.000 abstract 1
- 239000010410 layer Substances 0.000 description 20
- 239000000047 product Substances 0.000 description 10
- 238000012545 processing Methods 0.000 description 4
- 238000013461 design Methods 0.000 description 2
- 238000003801 milling Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 239000004576 sand Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 239000011229 interlayer Substances 0.000 description 1
- 239000004922 lacquer Substances 0.000 description 1
- 230000001795 light effect Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000011017 operating method Methods 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 238000000059 patterning Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
Images
Landscapes
- Moulding By Coating Moulds (AREA)
Abstract
The utility model relates to a high-brightness glass fiber reinforced plastic mould. The mould sequentially comprises a male mould steel frame (1), a glass fiber reinforced plastic layer (2), a chemical wood resin layer (4), a hot melting glue film (6) and a high polymer high-brightness film (7). The high-brightness glass fiber reinforced plastic mould adopts the vacuum adsorption process and the infrared heating technology and forms a compact high polymer high-brightness film on the surface of the glass fiber reinforced plastic layer, is good in quality stability, high in accuracy and bright and clear in outer surface, greatly improves production efficiency and reduces manual cost.
Description
Technical field
The utility model relates to a kind of mould structure, especially relates to a kind of high smooth fiber reinforced plastic mold.
Background technology
Along with the development of frp industry, fibre glass product manufacture has experienced by traditional military project specific use and has developed into the general industry purposes.Up to today, increasing articles for daily use and appearance component are all widely applied fiberglass.The automobile case of using such as daily life; High ferro shell and part interior trim even aircraft; Luxury yacht; Toilet platform basin; High-grade bathtub and part sculpture sculpting etc., these products have common characteristic needs the very appearance surfaces of light.
At present, the fibre glass product manufacture that industry is general wants to reach the outward appearance of the high light of A level, and the general means that adopt have:
1, through on fibre glass product manufacture surface the coated with hard coating carry out sand milling again, from 80# always sand milling and then polish to 1500# even 2000#, finally obtain Gao Guang (A level) surface.This technology, the basic manually-operated of all process steps requires height to personnel operation technical ability and sense of responsibility, and blemish is many, and the surface smoothness uniformity is poor.
2, reach high light effect through the outer gloss oil lacquer of product surface spray coating.Fibre glass product manufacture matrix material and resin, high to the kind and the construction requirement of paint, cost and cost are the outer light processing means that present fiberglass automotive grade airplane spare parts produces usefulness also than higher, only are fit to high-end product and use, and are not suitable for promoting on a large scale.
The utility model content
The utility model has designed a kind of high smooth fiber reinforced plastic mold, and the technical problem of its solution is that the existing fibre glass product manufacture that processes high light exists cost too high and too high to the requirement of skilled worker's technical merit.
In order to solve the technical problem of above-mentioned existence, the utility model has adopted following scheme:
A kind of high smooth fiber reinforced plastic mold is characterized in that: said high light fiber reinforced plastic mold is followed successively by formpiston steel skeleton (1), frp layer (2) from bottom to up, for wood gum layer (4), hot melt adhesive film (6) and the high optical thin film of macromolecule (7).
Further, the high optical thin film of said macromolecule (7) through heater and vacuum absorption device with formpiston steel skeleton (1), frp layer (2), for wood gum layer (4), hot melt adhesive film (6) and the high optical thin film of macromolecule (7) formation one overall structure.
Further, said heater comprises infrared ray heating plate (8) and insulation material (9), adds said infrared ray heating plate (8) in the high optical thin film of said macromolecule (7) top, lays insulation material (9) in said infrared ray heating plate (8) top.
Further, on the said infrared ray heating plate (8) thermometer (10) is housed.
Further, said vacuum absorption device comprises vavuum pump and vacuum tube (3), and an end of said vacuum tube (3) is connected with said vavuum pump, and the other end of said vacuum tube (3) is positioned at said generation wood gum layer (4) bottom.
Further, a plurality of exhaust holes (5) are set on said generation wood gum layer (4).
Further, said exhaust hole (5) runs through the whole thickness of said generation wood gum layer (4).
This high light fiber reinforced plastic mold has following beneficial effect:
The utility model adopts vacuum suction technology and infrared ray heating technique; Form the macromolecule high light film that one deck compacts on the frp layer surface; Make the quality stability of mould good, precision is high and outer surface is bright clear, improved production efficiency greatly and reduced cost of labor.
Description of drawings
Fig. 1: the cross-sectional view of the high light fiber reinforced plastic mold of the utility model;
Fig. 2: partial enlarged drawing among Fig. 1.
Description of reference numerals:
1-formpiston steel skeleton; The 2-frp layer; The 3-vacuum tube; 4-is for the wood gum layer; The 5-exhaust hole; The 6-hot melt adhesive film; The high optical thin film of 7-macromolecule; 8-infrared ray heating plate; The 9-insulation material; The 10-thermometer.
The specific embodiment
Below in conjunction with Fig. 1 and Fig. 2, the utility model is further specified:
The utility model technology adopts steel skeleton machinery assembling back as formpiston steel skeleton 1, on the formpiston steel skeleton, accomplishes following operating procedure step, reaches the purpose of this patent.
1, the frp layer 2 that moulding 5mm is thick on formpiston steel skeleton 1 form seal case, and suitable position installs and fixes vacuum tube 3 above frp layer 2.
2, moulding wood gum layer of machinable generation 4 on frp layer 2 surfaces, and reserve machining amount by product size.
3, through the CNC numerical control machining center, machine-shaping on for wood gum layer 4.For the processing geometric jacquard patterning unit surface of wood gum layer 4, require to dwindle 1mm, for next step shop layer structure is reserved surplus than the shape integral body of product.
4, after the processing for wood gum layer 4 on be uniformly distributed with by the 20mm*20mm spacing and bore 3mm diameter exhaust hole 5.Boring is processed on the CNC numerical control machining center.
5, after the completion processing, on for wood gum layer 4 finished surface, lay the thick hot melt adhesive film 6 of 0.2mm, the high optical thin film 7 of the thick macromolecule of 0.8mm is covered in even smooth shop on hot melt adhesive film 6 surfaces again.
6, on the high optical thin film 7 of macromolecule, add infrared ray heating plate 8, on the infrared ray heating plate 8 thermometer is housed, and lay insulation material 9.
7, when infrared ray heating plate 8 begins to be heated to 100 deg.c, begin to start the vavuum pump of vacuum tube 1.When vacuum pump pressure table demonstration-0.4MPa, open vacuum valve.Begin the air of emptying shop interlayer this moment.Every rising 5 degree of temperature, vacuum increase-0.2MPa, total power vacuum vacuumizes when temperature reaches 115 degrees centigrade, has guaranteed the high optical thin film 7 of macromolecule and has fitted with type fully for wood gum layer 4 machined surface.Hot melt adhesive film 6 plays bonding effect.
8, inspection is removed infrared ray heating plate 8 all with behind the type.Continued to vacuumize 30 minutes.This moment, high bright formpiston completed.
The utility model technical characterstic: adopt mechanical-moulded surface size accurate, adopt vacuum suction quality stability good, outer surface precision is high, and production efficiency is considerable, and cost of labor reduces.
The presentation quality that the utility model technology is made mould raising fibre glass product manufacture to the fiberglass industry has suitable reference and dissemination; Can resolve the multi-field bottle strength that can not directly use fibre glass product manufacture as appearance component, have high economic benefit and social benefit.
Combine accompanying drawing that the utility model has been carried out exemplary description above; Obviously the realization of the utility model does not receive the restriction of aforesaid way; As long as adopted method design of the utility model and the various improvement that technical scheme is carried out; Or the design of the utility model and technical scheme are directly applied to other occasion without improving, all in the protection domain of the utility model.
Claims (7)
1. one kind high smooth fiber reinforced plastic mold is characterized in that: said high light fiber reinforced plastic mold is followed successively by formpiston steel skeleton (1), frp layer (2) from bottom to up, for wood gum layer (4), hot melt adhesive film (6) and the high optical thin film of macromolecule (7).
2. according to the said high light fiber reinforced plastic mold of claim 1, it is characterized in that: the high optical thin film of said macromolecule (7) through heater and vacuum absorption device with formpiston steel skeleton (1), frp layer (2), for wood gum layer (4), hot melt adhesive film (6) and the high optical thin film of macromolecule (7) formation one overall structure.
3. according to the said high light fiber reinforced plastic mold of claim 2; It is characterized in that: said heater comprises infrared ray heating plate (8) and insulation material (9); Add said infrared ray heating plate (8) in the high optical thin film of said macromolecule (7) top, lay insulation material (9) in said infrared ray heating plate (8) top.
4. according to the said high light fiber reinforced plastic mold of claim 3, it is characterized in that: thermometer (10) is housed on the said infrared ray heating plate (8).
5. according to any one said high light fiber reinforced plastic mold in the claim 2 to 4; It is characterized in that: said vacuum absorption device comprises vavuum pump and vacuum tube (3); One end of said vacuum tube (3) is connected with said vavuum pump, and the other end of said vacuum tube (3) is positioned at said generation wood gum layer (4) bottom.
6. according to the said high light fiber reinforced plastic mold of claim 5, it is characterized in that: a plurality of exhaust holes (5) are set on said generation wood gum layer (4).
7. according to the said high light fiber reinforced plastic mold of claim 6, it is characterized in that: said exhaust hole (5) runs through said generation wood gum layer (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012200140018U CN202507549U (en) | 2012-01-13 | 2012-01-13 | High-brightness glass fiber reinforced plastic mould |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012200140018U CN202507549U (en) | 2012-01-13 | 2012-01-13 | High-brightness glass fiber reinforced plastic mould |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202507549U true CN202507549U (en) | 2012-10-31 |
Family
ID=47060052
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012200140018U Expired - Lifetime CN202507549U (en) | 2012-01-13 | 2012-01-13 | High-brightness glass fiber reinforced plastic mould |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202507549U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105014995A (en) * | 2014-04-25 | 2015-11-04 | 宝山钢铁股份有限公司 | Thermal treatment method for anode box body manufactured by vinyl-based resin glass reinforced plastic |
| CN107139439A (en) * | 2017-07-14 | 2017-09-08 | 邢台华威汽车内饰有限公司 | Car ceiling heat pressing and molding mold and its forming method |
-
2012
- 2012-01-13 CN CN2012200140018U patent/CN202507549U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105014995A (en) * | 2014-04-25 | 2015-11-04 | 宝山钢铁股份有限公司 | Thermal treatment method for anode box body manufactured by vinyl-based resin glass reinforced plastic |
| CN105014995B (en) * | 2014-04-25 | 2017-08-25 | 宝山钢铁股份有限公司 | The anode box body heat processing method that vinylite fiberglass is made |
| CN107139439A (en) * | 2017-07-14 | 2017-09-08 | 邢台华威汽车内饰有限公司 | Car ceiling heat pressing and molding mold and its forming method |
| CN107139439B (en) * | 2017-07-14 | 2023-05-30 | 邢台华威汽车内饰有限公司 | Car roof hot-press forming die and forming method thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20121031 |
|
| CX01 | Expiry of patent term | ||
| DD01 | Delivery of document by public notice |
Addressee: Patent of Shanghai Yueke composite material Co.,Ltd. The person in charge Document name: Notice of expiration and termination of patent right |
|
| DD01 | Delivery of document by public notice |