CN202506542U - Powder splitter - Google Patents

Powder splitter Download PDF

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Publication number
CN202506542U
CN202506542U CN 201220169494 CN201220169494U CN202506542U CN 202506542 U CN202506542 U CN 202506542U CN 201220169494 CN201220169494 CN 201220169494 CN 201220169494 U CN201220169494 U CN 201220169494U CN 202506542 U CN202506542 U CN 202506542U
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CN
China
Prior art keywords
powder
chamber
main body
gas
current divider
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CN 201220169494
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Chinese (zh)
Inventor
白剑
李绮屏
沙舟
程洛英
李鸿波
胡晓军
张卫
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhongye Jingcheng Engineering Technology Co Ltd
CERI Technology Co Ltd
Original Assignee
Zhongye Jingcheng Engineering Technology Co Ltd
CERI Technology Co Ltd
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Publication date
Application filed by Zhongye Jingcheng Engineering Technology Co Ltd, CERI Technology Co Ltd filed Critical Zhongye Jingcheng Engineering Technology Co Ltd
Priority to CN 201220169494 priority Critical patent/CN202506542U/en
Application granted granted Critical
Publication of CN202506542U publication Critical patent/CN202506542U/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

The utility model provides a powder splitter, comprising a main body and a top cover, wherein a chamber symmetrical along the central axis of the main body is formed on the main body from the upper end to the bottom; the top cover is arranged at an upper end opening of the chamber; a fluidifying plate is mounted in the chamber in a direction perpendicular to the central axis; the chamber is divided into a gas-particle flow chamber and a compressed air chamber through the fluidifying plate; the chamber wall surface of the gas-particle flow chamber is parallel to the central axis of the main body; a gas-particle flow inlet communicated with the gas-particle flow chamber is formed in the top cover; a compressed air inlet communicated with the compressed air chamber is formed on the bottom of the main body; at least two gas-particle flow outlets are evenly formed on the outer wall of the main body along the circumferential direction; each gas-particle flow outlet is communicated with the gas-particle flow chamber; and the center line of the compressed air inlet, the center line of the gas-particle flow inlet and the central axis of the main body are located in a same straight line. The powder splitter is capable of realizing the functions of evenly splitting and avoiding powder accumulation, and has the advantage of high electrostatic powder coating quality.

Description

A kind of powder current divider
Technical field
The utility model relates to a kind of powder current divider, relates in particular to a kind of powder current divider that when the powdery paints demultiplexing that Jiang Yilu gas is carried, can evenly shunt, avoid accumulated powder, belongs to the electrostatic powder coating field.
Background technology
At present, the powder dividing technology mainly appears in the coaxial powder feeding system of laser melting coating metal dust at present, and finds to have The Application of Technology aspect the powder shunting as yet in the electrostatic powder coating field.Existing powder part flow arrangement has following several kinds:
1, Chinese patent discloses a kind of gas-powder diverting flow device for No. 200420068958.6; It mainly is made up of overcoat and body two parts; Adopt between them and be sealed and matched; Put a gas-powder inflow entrance outward; The taper concave surface is arranged on the body, have at the minimum position of concave surface a plurality of (general 4) abut against together and be evenly distributed on gas-powder inflow entrance and taper concave surface coaxial line around inclined via-hole, their axes intersect on gas-powder inflow entrance central axis a bit.A branch of gas-powder stream is after the part flow arrangement top entering of vertical hanging; Under gas delivery pressure and gravity effect, compile to the taper concave bottom; And falling into a plurality of holes randomly with identical probability, the gas that comes out in a plurality of holes-powder stream gets into coaxial nozzle with identical flow.
2, Chinese patent discloses a kind of powder separator of the powder demultiplexing that one road gas is carried for No. 200720103038.7; Form through being threaded with the lower body that has shunting cone and four taper powder roads by the upper body that has conical cavity, use washer sealing between the two.Last external surface is cylindrical, and there is through hole at the center, and through hole top is threaded powdering inlet, and powdering inlet is the taper type cavity down, the taper type cavity taper theta of inside, upper body=20 °~90 °.Following external surface is cylindrical, and the bottom of lower body is uniformly distributed with four threaded dust outlets, and dust outlet links to each other with four inversed taper platform shape cavitys, and the top of lower body is for vertically there being the cone of four gap projections after four cylinder cuttings.
3, Chinese patent discloses a kind of powder current divider of pneumatic coaxial powder-feeding for No. 200720099285.4, comprises powder inlet, top cover, branch powder awl and base; Powder inlet and top cover be corresponding matching up and down, and corresponding powder inlet is established branch powder awl in the below, divides powder awl correspondence to place the top cap central bore top; Powder was bored tapered body in said minute, and the circular bottom of powder awl of dividing is symmetrically formed the identical arc meal outlet of size; The said powder inlet bottom of branch powder awl top that places is connected with top cover top; Said top cover bottom is connected with base.The arc meal outlet that was symmetrically formed bottom the powder awl in said minute is provided with 4.During work, powder gets into the powder current divider by powder inlet, and through the shunting of undue powder awl, powder becomes 4 bundles by 1 bundle, and exports through base.
Though above-mentioned powder current divider all can be realized the function of powder shunting, it still has the some shortcomings part:
First; To above-mentioned three kinds of powder current dividers; Powder need be arranged through in supplying the powder passage, making its even distribution before the part flow arrangement; Could guarantee that powder evenly shunts, all can cause powder in supplying the powder passage, can not evenly distribute in case supply the powder passage to have certain bending or other structure or extraneous factor, thereby cause the powder shunting inhomogeneous.
Second; In above-mentioned gas-powder diverting flow device, a plurality of gas powder inflow entrances abut against together, can form a conical surface or plane in the middle of them; Gas-powder stream can cause powder accumulation through here the time; Will be slipped to after powder heap acquires a certain degree and cause supplying the sudden change of powder amount in the inlet, the belt steel surface film thickness distributes, and influences product quality.
The 3rd; In the powder current divider of the powder separator of the above-mentioned powder demultiplexing that one road gas is carried and above-mentioned pneumatic coaxial powder-feeding; Reason owing to structural design; All might run into blocking surface during gas powder stream process part flow arrangement, can cause powder accumulation thus, cause this drawback of accumulated powder equally perpendicular to the powder feeding direction.
Therefore, existing part flow arrangement has inhomogeneous, the powder accumulation of shunting and causes instantaneous confession powder sudden change, thereby having influence on the belt steel surface film thickness distributes, and influence product quality, the reduction lumber recovery.
Because the above-mentioned problems that exist in the prior art; The design people is based on being engaged in relevant manufacturing field rich experiences and strong excessively professional knowledge for many years; Actual in conjunction with using; Actively study innovation, in the hope of providing a kind of and realize shunting evenly, avoid the powder current divider that accumulated powder, electrostatic powder coating quality are high, improve the quality of products.
The utility model content
The purpose of the utility model provide a kind of when one road gas is carried the powdery paints demultiplexing shunting evenly, avoid the powder current divider of accumulated powder.
For achieving the above object; The utility model provides a kind of powder current divider; Comprise main body and top cover, offer the axisymmetric chamber in center along said main body by said main body upper end to its bottom, said dome is located at the port of said chamber; One fluidisation plate is installed in the said chamber along the central axis direction perpendicular to said main body; Said chamber is divided into the gas powder stream chamber on top and the compressed air cell of bottom through said fluidisation plate, and the chamber wall in said gas powder stream chamber is parallel to the central shaft of said main body, on said top cover, offers the gas powder inflow entrance that is connected with said gas powder stream chamber; Offer the compressed air inlet that is connected with said compressed air cell in the bottom of said main body; Circumferentially evenly offer at least two gas powder flow exports in the outer wall upper edge of said main body, said gas powder flow export is connected with said gas powder stream chamber, and the center line of said compressed air inlet, the center line of said gas powder inflow entrance and the central shaft of said main body are located along the same line.
Aforesaid powder current divider, wherein, said main body is the rotary type structure.
Aforesaid powder current divider, wherein, the centerline of said at least two gas powder flow exports in same plane and this plane parallel in the upper surface of said fluidisation plate.
Aforesaid powder current divider, wherein, the distance between the center line of said gas powder flow export and the said fluidisation plate be said gas powder stream chamber axial length 1/2nd.
Aforesaid powder current divider, wherein, said gas powder flow export is 2 to 8.
Aforesaid powder current divider, wherein, the sidewall of said fluidisation plate and said chamber is an interference fit.
Aforesaid powder current divider wherein, is coated with fluid sealant between the contact site of said fluidisation plate and said chamber.
Aforesaid powder current divider, wherein, said compressed air inlet, said gas powder inflow entrance and said gas powder flow export are tapped through hole.
Aforesaid powder current divider, wherein, said main body is connected through bolt with said top cover.
Aforesaid powder current divider, wherein, said main body and said top cover all adopt nylon material to process.
Compared with prior art, the utlity model has following characteristics and advantage:
1, the utility model can be carried powdery paints demultiplexing equably with one road gas, and can avoid because the instantaneous powder feeding sudden change that accumulated powder causes makes that the electrostatic powder coating quality is high, improves the quality of products.
2, the utility model is simple in structure, is convenient to processing and assembling, and maintenance maintenance is convenient, and application prospect is good.
Description of drawings
Accompanying drawing described here only is used for task of explanation, and is not intended to limit by any way the utility model scope of disclosure.In addition, the shape of each parts among the figure and proportional sizes etc. are merely schematically, are used to help the understanding to the utility model, are not shape and the proportional sizes that specifically limits each parts of the utility model.Those skilled in the art can select various possible shapes and proportional sizes to implement the utility model under the instruction of the utility model as the case may be.
Fig. 1 is the cross-sectional view of the utility model powder current divider.
Description of reference numerals:
The 1-main body; The 2-top cover; 3-fluidisation plate; 4-gas powder stream chamber; The 5-compressed air cell; 6-gas powder inflow entrance; The 7-compressed air inlet; 8-gas powder flow export; The 9-bolt; The 10-fluid sealant; The 11-central shaft.
The specific embodiment
In conjunction with the description of accompanying drawing and the utility model specific embodiment, can be well understood to the details of the utility model more.But the specific embodiment of the utility model described here only is used to explain the purpose of the utility model, is the restriction to the utility model and can not be understood as by any way.Under the instruction of the utility model, the technical staff can conceive any possible distortion based on the utility model, and these all should be regarded as the scope that belongs to the utility model.
Please refer to Fig. 1, be the cross-sectional view of the utility model powder current divider.Powder current divider as shown in the figure, that the utility model proposes comprises main body 1 and top cover 2; Offer the chamber of symmetry vertically by main body 1 upper end to its bottom, promptly the shape of chamber is symmetrical in the direction of the central shaft 11 of main body 1, and this central shaft 11 is parallel with gravity direction; Top cover 2 covers at the port of chamber, and fluidisation plate 3 is installed in this chamber along central shaft 11 directions perpendicular to main body 1, and fluidisation plate 3 adopts the multi-layered net plate stack to process; Compressed air with certain pressure can pass this fluidisation plate 3; Fluidisation plate 3 is a prior art, and its concrete structure and the course of work are not described in detail at this.This chamber is divided into the gas powder stream chamber 4 on top and the compressed air cell 5 of bottom through fluidisation plate 3; The chamber wall in gas powder stream chamber 4 is parallel to the central shaft 11 of main body 1; Make powder in gas powder stream chamber 4, can not stopped; On top cover 2, offer the gas powder inflow entrance 6 that is connected with gas powder stream chamber 4, be used for being connected, thereby the gas powder gas powder that circulates is flowed in the chamber 4 with outside confession powder pipeline; Offer the compressed air inlet 7 that is connected with compressed air cell 5 in the bottom of main body 1; Be used for being connected with outside air supply pipe (not shown); Thereby compressed air is fed in the compressed air cell 5; Compressed air flows straight up, gets into gas powder stream chamber 4 through fluidisation plate 3 backs, to dispel the powder in the gas powder stream chamber 4; Circumferentially evenly offer at least two gas powder flow exports 8 in the outer wall upper edge of main body 1, gas powder flow export 8 is connected with gas powder stream chamber 4, and the powder in the powder stream chamber 4 of bringing about the desired sensation is shunted through gas powder flow export 8.In the utility model; The center line of the center line of compressed air inlet 7, gas powder inflow entrance 6 and the central shaft 11 of main body 1 are located along the same line; Make compressed air blow to the powder that gets into by gas powder inflow entrance straight up through compressed air inlet 7, compressed air cell 5 and fluidisation plate 3 along gravity direction falling bodies (straight down); Be that compressed air and powder subtend flow; Make powder in gas powder stream chamber 4, evenly dispelled, flow out through each gas powder flow export again, realize that the multichannel of powder is evenly shunted.And; Because the powder in the gas powder stream chamber 4 is compressed air and directly blows to each gas powder flow export 8, powder can not form in gas powder stream chamber 4 to be piled up, and has avoided because the instantaneous powder feeding sudden change that accumulated powder causes; Effectively improve coating quality, improved product quality and lumber recovery.
Further, main body 1 is the rotary type structure.In an embodiment of the utility model, main body 1 is drum shape; Certainly main body 1 also can adopt other conventional revolution bodily form, truncated cone-shaped etc. for example, as long as can guarantee that the gas powder gets into the back by the main body top and dispelled by the compressed air that is got into by the main body below, and through gas powder flow export 8 evenly shunting output get final product.
In an embodiment of the utility model, the centerline of each gas powder flow export in same plane and this plane parallel in the upper surface of fluidisation plate 3, guarantee that further the gas powder evenly shunts, avoid producing the accumulated powder phenomenon.
As a kind of optional embodiment of the utility model, the distance between the center line of said gas powder flow export and the said fluidisation plate be said gas powder stream chamber axial length 1/2nd, thereby obtain best even shunting effect.
Further, according to the actual condition needs, gas powder flow export 8 selectively is provided with 2 to 8.
Further, fluidisation plate 3 is an interference fit with the sidewall of chamber, to guarantee fluidisation plate 3 fixation stability property and sealing.Be coated with fluid sealant 10 between the contact site of fluidisation plate 3 and chamber, further guarantee to be tightly connected between fluidisation plate 3 and the chamber.
In one of the utility model optional embodiment, compressed air inlet 7, gas powder inflow entrance 6 gentle powder flow exports 8 are tapped through hole.Wherein, screwed compressed air inlet 7 can be connected with the quick connector threaded engagement, and quick connector connects air supply pipe again, to cooperate the air feed function that realizes compressed air cell; The gentle powder flow exports 8 of gas powder inflow entrance 6 are connected with Green's joint screw thread respectively, and Green's joint connects respectively and supplies tube cell and flour extraction pipe, realizes supplying powder and powder delivery function to cooperate.
Further, in order to guarantee the bonding strength of main body 1 and top cover 2, main body 1 is fixedly connected through bolt 9 with top cover 2.Bolt 9 can circumferentially evenly distribute along top cover 2, makes to guarantee sealing and fastness that top cover 2 is connected with main body 1 by the stressed even of top cover 2 and main body 1.
Further, main body 1 all adopts nylon material to process with top cover 2.
As shown in Figure 1, in the embodiment of the utility model, main body 1 is the barrel shape structure, its internal diameter 50mm, and wall thickness 5mm, top cover 2 is a collar plate shape, thickness 5mm.Fluidisation plate 1 is a collar plate shape, and thickness is 10mm~15mm, and the longitudinal length of compressed air cell is 20mm, and the longitudinal length in gas powder stream chamber is 70mm; Distance between the axis plane, place of gas powder flow export 8 and the upper surface of fluidisation plate 3 is 35mm.In the present embodiment, gas powder flow export 8 is provided with 8, and is distributed on the chamber wall in gas powder stream chamber 4.If need one road gas powder stream is divided into four the tunnel, can get final product with plug 4 the gas powder flow exports 8 of blocking at interval, so just can conveniently realize the conversion of gas powder shunting route and quantity.
In use, as shown in Figure 1, the main body 1 and the top cover 2 of current divider are vertically installed, and powder flows chamber 4 from the upper end of current divider through entering gas powder after supplying tube cell, Green's joint; And pressure is the compressed air of 0.1MPa~0.4MPa, through getting into compressed air cell 5 behind air supply pipe, the quick connector, is blown into gas powder stream chamber 4 through fluidisation plate 3 again, thereby the powder in the gas powder stream chamber 4 is evenly dispelled; The powder that is evenly distributed and flows in the gas powder stream chamber 4 is compressed the some gas powder of being distributed to of even air flow export 8 again and discharges outside the main body 1 of current divider, reaches the purpose of stable and uniform shunting.
To the illustrated in detail of above-mentioned each embodiment, its purpose only is the utility model is made an explanation, so that can understand the utility model better; But; It is the restriction to the utility model that these descriptions can not be construed to any reason, and particularly, each characteristic of in different embodiment, describing is combination in any each other also; Thereby form other embodiments; Except clear and definite opposite description is arranged, these characteristics should be understood that can be applied in any one embodiment, and also not only are confined to described embodiment.

Claims (10)

1. powder current divider; Comprise main body and top cover; It is characterized in that offer the axisymmetric chamber in center along said main body by said main body upper end to its bottom, said dome is located at the port of said chamber; One fluidisation plate is installed in the said chamber along the central axis direction perpendicular to said main body; Said chamber is divided into the gas powder stream chamber on top and the compressed air cell of bottom through said fluidisation plate, and the chamber wall in said gas powder stream chamber is parallel to the central shaft of said main body, on said top cover, offers the gas powder inflow entrance that is connected with said gas powder stream chamber; Offer the compressed air inlet that is connected with said compressed air cell in the bottom of said main body; Circumferentially evenly offer at least two gas powder flow exports in the outer wall upper edge of said main body, said gas powder flow export is connected with said gas powder stream chamber, and the center line of said compressed air inlet, the center line of said gas powder inflow entrance and the central shaft of said main body are located along the same line.
2. powder current divider as claimed in claim 1 is characterized in that said main body is the rotary type structure.
3. powder current divider as claimed in claim 1 is characterized in that, the centerline of said at least two gas powder flow exports in same plane and this plane parallel in the upper surface of said fluidisation plate.
4. powder current divider as claimed in claim 3 is characterized in that, the distance between the center line of said gas powder flow export and the said fluidisation plate be said gas powder stream chamber axial length 1/2nd.
5. like each described powder current divider in the claim 1 to 4, it is characterized in that said gas powder flow export is 2 to 8.
6. powder current divider as claimed in claim 1 is characterized in that, the sidewall of said fluidisation plate and said chamber is an interference fit.
7. powder current divider as claimed in claim 6 is characterized in that, is coated with fluid sealant between the contact site of said fluidisation plate and said chamber.
8. powder current divider as claimed in claim 1 is characterized in that, said compressed air inlet, said gas powder inflow entrance and said gas powder flow export are tapped through hole.
9. powder current divider as claimed in claim 1 is characterized in that, said main body is connected through bolt with said top cover.
10. powder current divider as claimed in claim 1 is characterized in that, said main body and said top cover all adopt nylon material to process.
CN 201220169494 2012-04-19 2012-04-19 Powder splitter Expired - Lifetime CN202506542U (en)

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Application Number Priority Date Filing Date Title
CN 201220169494 CN202506542U (en) 2012-04-19 2012-04-19 Powder splitter

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Application Number Priority Date Filing Date Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102632001A (en) * 2012-04-19 2012-08-15 中冶京诚工程技术有限公司 Powder flow divider

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102632001A (en) * 2012-04-19 2012-08-15 中冶京诚工程技术有限公司 Powder flow divider

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GR01 Patent grant
CX01 Expiry of patent term

Granted publication date: 20121031

CX01 Expiry of patent term