CN202506326U - Digitalized proportioning device for emulsion - Google Patents
Digitalized proportioning device for emulsion Download PDFInfo
- Publication number
- CN202506326U CN202506326U CN2012201823089U CN201220182308U CN202506326U CN 202506326 U CN202506326 U CN 202506326U CN 2012201823089 U CN2012201823089 U CN 2012201823089U CN 201220182308 U CN201220182308 U CN 201220182308U CN 202506326 U CN202506326 U CN 202506326U
- Authority
- CN
- China
- Prior art keywords
- emulsion
- electrically connected
- electric cabinet
- valve
- clear water
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn - After Issue
Links
Images
Abstract
The utility model discloses a digitalized proportioning device for emulsion. The digitalized proportioning device for the emulsion comprises a clear water inlet, an emulsion tank, a mixer and a liquid distribution box, wherein the clear water inlet and the emulsion tank are connected with the mixer; an electromagnetic valve and a proportioning pressure reducing valve are orderly arranged on a pipeline between the clear water inlet and the mixer; the electromagnetic valve is electrically connected with an electric cabinet; an oil pump and a proportioning overflow valve are orderly arranged on a pipeline between the emulsion tank and the mixer; the oil pump is driven by a motor; the motor and the proportioning overflow valve are electrically connected with the electric cabinet; a liquid outlet end of the mixer is connected with a measurement tank; the measurement tank is electrically connected with the electric cabinet; the liquid outlet end of the mixer is also connected with the liquid distribution box; and an ultrasonic liquid level sensor is arranged inside the liquid distribution box and electrically connected with the electric cabinet, and the electric cabinet is also electrically connected with an upper computer. The digitalized proportioning device for the emulsion achieves full automation of proportioning of the emulsion; the quality of the proportioned emulsion is high; a proportioning method is convenient and simple; the labor intensity is reduced; and the reliability and the production efficiency of a system are improved.
Description
Technical field
The utility model relates to a kind of matching device, relates in particular to a kind of digitlization emulsified liquid mixing device.
Background technology
Emulsion is a kind of high performance semi-synthetic metal working fluid; Be specially adapted to the processing of aluminum metal and alloy thereof; Its main chemical compositions comprises: water, base oil, surfactant, rust-inhibiting additive, EP agent, friction improver, anti-oxidant; Emulsion is as hydraulicdriven a kind of working media, because characteristics such as little, anticorrosion, antirust, lubricated, the difficult combustion of its viscosity have obtained promotion and application widely under coal mine.Along with coal industry develops rapidly, the requirement of fully-mechanized mining working high-yield and high-efficiency, the demand of emulsion also increases thereupon.Driving the emulsion ratio method is developed to the automatic mixing direction by artificial proportioning gradually.
The raising of the matching method of emulsion and the benefit of Coal Production and automatization level close ties are for the development that adapts to the fully-mechanized mining working high-yield and high-efficiency and can configure high-quality emulsion.Mix on the artificial ground of the many employings of emulsion automatic mixing, manual dosing; Yet, artificial its inefficiency of manual dosing, and labour intensity is bigger; At present, also have part producer to take automatic liquid matching, its most mechanical systems that adopt realize; Though compare artificial manual dosing; Efficient increases, but also is not enough to satisfy the demand of emulsion, and allots next its quality of emulsion, concentration etc. and satisfied not requirement.
The utility model content
The purpose of the utility model is to the problems referred to above a kind of digitlization emulsified liquid mixing device to be provided, and low to solve original emulsion production efficiency, labour intensity is big, and emulsion quality, concentration that proportioning goes out have satisfied not requirement.
The purpose of the utility model is to realize through following technical scheme:
A kind of digitlization emulsified liquid mixing device; Comprise clear water water inlet, emulsion tank, mixed flow device and dispensing box, said clear water water inlet, emulsion tank all link to each other with the mixed flow device, and are disposed with magnetic valve, proportional pressure reducing valve on the pipeline between said clear water water inlet and the mixed flow device; Said magnetic valve be used to control the electric cabinet that this magnetic valve opens and closes and be electrically connected; Be disposed with oil pump, proportional pressure control valve on the pipeline between said emulsion tank and the mixed flow device, said oil pump is by motor-driven, and said motor, proportional pressure control valve all are electrically connected with electric cabinet; The outlet end of said mixed flow device links to each other with the measure case that is used to measure emulsion temperature, concentration; Said measure case is electrically connected with electric cabinet, and the outlet end of mixed flow device also links to each other with dispensing box, is provided with ultrasonic liquid level sensor in the said dispensing box; Said ultrasonic liquid level sensor is electrically connected with electric cabinet, and said electric cabinet also is electrically connected with the host computer that is used to be provided with liquid level bound in the dispensing box.
Further; Push-button unit that said electric cabinet comprises the power subsystem, the display unit that is used to show emulsion temperature, concentration, liquid level information that are used to supply power, be used to control magnetic valve, oil pump, proportional pressure control valve open and close and input interface unit, CPU processing unit, the output interface unit that is electrically connected successively, said CPU processing unit is electrically connected with display unit, push-button unit respectively.
Further, be provided with temperature sensor, ultrasonic wave concentration sensor in the said measure case, said temperature sensor, ultrasonic wave concentration sensor all are electrically connected with the input interface unit of electric cabinet.
Preferably, said temperature sensor is the pt100 temperature sensor.
Preferably, stop up in order to prevent proportional pressure control valve, the pipeline between said oil pump and the emulsion tank is provided with oil strainer.
Preferably, stop up, be disposed with stop valve, clear water filter on the pipeline between said clear water water inlet and the magnetic valve in order to prevent magnetic valve, proportional pressure reducing valve.
Preferably, said magnetic valve is a two-position two-way solenoid valve.
The beneficial effect of the utility model does, said digitlization emulsified liquid mixing device has been realized the full-automation of emulsion ratio, and it can be according to the switching of the control of the liquid level in dispensing box two-position two-way solenoid valve, oil pump; Convenient and simple; Reduced labour intensity, improved the reliability of production efficiency and system greatly, and can come the aperture of control ratio overflow valve according to the concentration of emulsion; Thereby the flow of control oil emulsion, the emulsion quality of institute's proportioning is high.
Description of drawings
Fig. 1 is the structural representation of the utility model digitlization emulsified liquid mixing device;
Fig. 2 is the electric cabinet modular structure sketch map of the utility model digitlization emulsified liquid mixing device;
Among the figure:
1, clear water water inlet; 2, stop valve; 3, clear water filter; 4, two-position two-way solenoid valve; 5, proportional pressure reducing valve; 6, emulsion tank; 7, oil strainer; 8, oil pump; 9, proportional pressure control valve; 10, mixed flow device; 11, dispensing box; 12, motor; 13, measure case; 14, pt100 temperature sensor; 15, ultrasonic wave concentration sensor; 16, electric cabinet; 17, ultrasonic liquid level sensor; 18, host computer; 19, emulsion outlet; 20; Display unit; 21, CPU processing unit; 22, power subsystem; 23, output interface unit; 24, push-button unit; 25, input interface unit.
The specific embodiment
Further specify the technical scheme of the utility model below in conjunction with accompanying drawing and through the specific embodiment.
Please with reference to shown in Figure 1, Fig. 1 is the structural representation of the utility model digitlization emulsified liquid mixing device; In present embodiment; A kind of digitlization emulsified liquid mixing device; Comprise clear water water inlet 1, emulsion tank 6, mixed flow device 10 and dispensing box 11; Said clear water water inlet 1, emulsion tank 6 all link to each other with mixed flow device 10, and be disposed with stop valve 2 on the pipeline between said clear water water inlet 1 and the mixed flow device 10, clear water filter 3, two-position two-way solenoid valve 4, proportional pressure reducing valve 5, said two-position two-way solenoid valve 4 be used to control the electric cabinet 16 that this two-position two-way solenoid valve 4 opens and closes and be electrically connected; Be disposed with oil pump 8, oil strainer 7, proportional pressure control valve 9 on the pipeline between said emulsion tank 6 and the mixed flow device 10; Said oil pump 8 is driven by motor 12, and said motor 12, proportional pressure control valve 9 all are electrically connected with electric cabinet 16, and the outlet end of said mixed flow device 10 links to each other with measure case 13; Be provided with pt100 temperature sensor 14, ultrasonic wave concentration sensor 15 in the said measure case 13; Said pt100 temperature sensor 14, ultrasonic wave concentration sensor 15 all are electrically connected with electric cabinet 16, and the outlet end of mixed flow device 10 also links to each other with dispensing box 11, is provided with ultrasonic liquid level sensor 17 in the said dispensing box 11; Said ultrasonic liquid level sensor 17 is electrically connected with electric cabinet 16, said electric cabinet 16 also be used to be provided with dispensing box 11 in the host computer 18 of liquid level bounds be electrically connected.
Please with reference to shown in Figure 2; Fig. 2 is the electric cabinet modular structure sketch map of the utility model digitlization emulsified liquid mixing device; Push-button unit 24 that said electric cabinet 16 comprises the power subsystem 22, the display unit 20 that is used to show emulsion temperature, concentration, liquid level information that are used to supply power, be used to control two-position two-way solenoid valve, oil pump, proportional pressure control valve open and close and input interface unit 25, CPU processing unit 21, the output interface unit 23 that is electrically connected successively, said CPU processing unit 21 is electrically connected with display unit 20, push-button unit 24 respectively.
During work, clear water through clear water water inlet 1 through stop valve 2 after to clear water filter 3, clear water flows to two-position two-way solenoid valve 4 after clear water filter 3 filtrations; Through proportional pressure reducing valve 5, make unsettled current become the constant current amount after, flow to mixed flow device 10; Meanwhile, oil pump 8 work, oil emulsion from emulsion tank 6 behind oil strainer 7 to proportional pressure control valve 9; After flowing to mixed flow device 10 and clear water mixing; Fraction flow to measure case 13, and another part flows into dispensing box 11, flows out through the emulsion outlet 19 of dispensing box 11.
Pt100 temperature sensor 14 and ultrasonic wave concentration sensor 15 are housed in the measure case 13; Can in time detect the temperature and the concentration of emulsion; Pt100 temperature sensor 14 needs all in emulsion, to soak with ultrasonic wave concentration sensor 15 always, influences measurement result and precision in the air easily if be exposed to, after the concentration information of measuring is given electric cabinet 16 processing; The aperture of electric cabinet 16 control ratio overflow valves 9, thereby the flow of control oil emulsion;
Host computer 18 can be provided with liquid level bound in the dispensing box 11; The ultrasonic liquid level sensor 17 that is provided with in the dispensing box 11 is measured dispensing box 11 internal emulsification liquid height; When height in the bound scope, digitlization emulsion device is not worked, if highly be lower than lower limit; Digitlization emulsion device begins dosing, is higher than the upper limit and stops dosing.Digitlization emulsion device is not in running order always, but just works in limited time when dispensing box 11 interior liquid levels are lower than under the emulsion height, helps improving the service life of device, extends working time.
The liquid level information that ultrasonic liquid level sensor 17 is gathered dispensing box 11 internal emulsification liquid; After liquid level information gave the CPU processing unit 21 of electric cabinet 16 to handle, two-position two-way solenoid valve 4 was closed if liquid level between dispensing box 11 internal emulsification liquid height bounds, is sent automatically controlled signal control; Oil pump 8 cuts out; If detecting liquid level is lower than emulsion height lower limit, then send automatically controlled signal control two-position two-way solenoid valve 4 and open, oil pump 8 is opened.
Clear water filter 3 is in order to prevent that two-position two-way solenoid valve 4, proportional pressure reducing valve 5 from stopping up; Under the usual condition, the stop valve 2 in the water-dilution channel is opened always, when cleaning the filter core of clear water filter 3; Need close stop valve 2 and two-position two-way solenoid valve 4, other all open stop valve 2 constantly.Oil strainer 7 is in order to prevent that proportional pressure control valve 9 from stopping up, and when the filter core of wash oil filter 7, directly closes oil pump 8 and gets final product.
Above embodiment has just set forth the basic principle and the characteristic of the utility model; The utility model is not limited by the foregoing description; Under the prerequisite that does not break away from the utility model spirit and scope; The utility model also has various variations and change, and these variations and change all fall in the utility model scope that requires protection.The utility model requires protection domain to be defined by appending claims and equivalent thereof.
Claims (7)
1. digitlization emulsified liquid mixing device; Comprise clear water water inlet, emulsion tank, mixed flow device and dispensing box, it is characterized in that: said clear water water inlet, emulsion tank all link to each other with the mixed flow device, and are disposed with magnetic valve, proportional pressure reducing valve on the pipeline between said clear water water inlet and the mixed flow device; Said magnetic valve be used to control the electric cabinet that this magnetic valve opens and closes and be electrically connected; Be disposed with oil pump, proportional pressure control valve on the pipeline between said emulsion tank and the mixed flow device, said oil pump is by motor-driven, and said motor, proportional pressure control valve all are electrically connected with electric cabinet; The outlet end of said mixed flow device links to each other with the measure case that is used to measure emulsion temperature, concentration; Said measure case is electrically connected with electric cabinet, and the outlet end of mixed flow device also links to each other with dispensing box, is provided with ultrasonic liquid level sensor in the said dispensing box; Said ultrasonic liquid level sensor is electrically connected with electric cabinet, and said electric cabinet also is electrically connected with the host computer that is used to be provided with liquid level bound in the dispensing box.
2. digitlization emulsified liquid mixing device according to claim 1; It is characterized in that: push-button unit that said electric cabinet comprises the power subsystem, the display unit that is used to show emulsion temperature, concentration, liquid level information that are used to supply power, be used to control magnetic valve, oil pump, proportional pressure control valve open and close and input interface unit, CPU processing unit, the output interface unit that is electrically connected successively, said CPU processing unit is electrically connected with display unit, push-button unit respectively.
3. digitlization emulsified liquid mixing device according to claim 1; It is characterized in that: be provided with temperature sensor, ultrasonic wave concentration sensor in the said measure case, said temperature sensor, ultrasonic wave concentration sensor all are electrically connected with the input interface unit of electric cabinet.
4. digitlization emulsified liquid mixing device according to claim 3 is characterized in that: said temperature sensor is the pt100 temperature sensor.
5. digitlization emulsified liquid mixing device according to claim 1 is characterized in that: the pipeline between said oil pump and the emulsion tank is provided with oil strainer.
6. digitlization emulsified liquid mixing device according to claim 1 is characterized in that: be disposed with stop valve, clear water filter on the pipeline between said clear water water inlet and the magnetic valve.
7. according to claim 1 or 6 described digitlization emulsified liquid mixing devices, it is characterized in that: said magnetic valve is a two-position two-way solenoid valve.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012201823089U CN202506326U (en) | 2012-04-25 | 2012-04-25 | Digitalized proportioning device for emulsion |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012201823089U CN202506326U (en) | 2012-04-25 | 2012-04-25 | Digitalized proportioning device for emulsion |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202506326U true CN202506326U (en) | 2012-10-31 |
Family
ID=47058834
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012201823089U Withdrawn - After Issue CN202506326U (en) | 2012-04-25 | 2012-04-25 | Digitalized proportioning device for emulsion |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202506326U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102658040A (en) * | 2012-04-25 | 2012-09-12 | 无锡新矿微控电子科技有限公司 | Digital emulsion proportioning device |
| CN109224905A (en) * | 2018-10-25 | 2019-01-18 | 天津雾净环保科技有限公司 | A kind of bipolar mixture system and its application |
| CN109224905B (en) * | 2018-10-25 | 2024-05-14 | 天津雾净环保科技有限公司 | Biphase mixing system and application thereof |
-
2012
- 2012-04-25 CN CN2012201823089U patent/CN202506326U/en not_active Withdrawn - After Issue
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102658040A (en) * | 2012-04-25 | 2012-09-12 | 无锡新矿微控电子科技有限公司 | Digital emulsion proportioning device |
| CN102658040B (en) * | 2012-04-25 | 2015-07-08 | 无锡煤矿机械厂有限公司 | Digital emulsion proportioning device |
| CN109224905A (en) * | 2018-10-25 | 2019-01-18 | 天津雾净环保科技有限公司 | A kind of bipolar mixture system and its application |
| CN109224905B (en) * | 2018-10-25 | 2024-05-14 | 天津雾净环保科技有限公司 | Biphase mixing system and application thereof |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN102658040A (en) | Digital emulsion proportioning device | |
| CN202185288U (en) | Automatic detection and proportion device for emulsion concentration | |
| CN103100334B (en) | Emulsified liquid supplying system for underground coal mine | |
| CN202673641U (en) | Fully mechanized coal face emulsified liquid remote monitoring and control system | |
| CN201899991U (en) | Wireless remote control lubricating oil stirring device | |
| CN108593522B (en) | Automatic online labeling water purification filter element test line and labeling method | |
| CN104914014A (en) | Test system and test method for frictional resistance of hydraulic fracturing fluid | |
| CN206045936U (en) | A kind of automatic matching device of drilling fluid additive | |
| CN202506326U (en) | Digitalized proportioning device for emulsion | |
| CN204789229U (en) | Clear water fracturing fluid grinds and hinders testing arrangement | |
| CN201942658U (en) | Production system of lubricating oil | |
| CN204493294U (en) | A kind of single-stage chemical pump | |
| CN203123932U (en) | Emulsified liquid supply system for underground coal mine | |
| CN2575660Y (en) | Human body water & fat measuring meter | |
| CN204299564U (en) | The automatic adjustment system of viscous crude automatic checkout system and adjuvant injection rate | |
| CN201154295Y (en) | Circulating flow stirring device | |
| CN208750385U (en) | A kind of wire for tire cord drawing automatic lubrication installation | |
| CN103308375B (en) | A kind of Novel crude oil sample detection mixer | |
| CN201586510U (en) | Pool type automatic liquid preparation system | |
| CN204352834U (en) | Double pump proportion adjustable Automatic Mixing System of Emulsion | |
| CN204255793U (en) | A kind of liquid density measurement device | |
| CN205550066U (en) | Novel emulsion configuration device | |
| CN203908642U (en) | Experiment device for water-flow two-phase flow and oil-gas-water three-phase flow of Coriolos mass flowmeters | |
| CN2550155Y (en) | Liquid external additive filling device | |
| CN203175612U (en) | Mine filling system |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Owner name: WUXI COAL MINE MACHINERY?FACTORY CO.,?LTD. Free format text: FORMER OWNER: WUXI XINKUANG?WEIKONG ELECTRONIC?TECHNOLOGY CO.,?LTD. Effective date: 20150202 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| COR | Change of bibliographic data |
Free format text: CORRECT: ADDRESS; FROM: 214714 WUXI, JIANGSU PROVINCE TO: 214000 WUXI, JIANGSU PROVINCE |
|
| TR01 | Transfer of patent right |
Effective date of registration: 20150202 Address after: 214000, Chang 2 Garden Road, Huishan Economic Development Zone, Huishan District, Jiangsu, Wuxi province (coal mine machinery plant) Patentee after: Wuxi Coal Mine Machinery Co., Ltd. Address before: 214714 Jiangsu city of Wuxi province Yan bridge Huishan District Road No. 1 Jiangsu wisdom digital information industry park of Tsinghua innovation building A809 Patentee before: Wuxi Xinkuang Weikong Electronic Technology Co.,Ltd. |
|
| AV01 | Patent right actively abandoned |
Granted publication date: 20121031 Effective date of abandoning: 20150708 |
|
| RGAV | Abandon patent right to avoid regrant |