CN202498739U - Filter core production device - Google Patents
Filter core production device Download PDFInfo
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- CN202498739U CN202498739U CN2012201120543U CN201220112054U CN202498739U CN 202498739 U CN202498739 U CN 202498739U CN 2012201120543 U CN2012201120543 U CN 2012201120543U CN 201220112054 U CN201220112054 U CN 201220112054U CN 202498739 U CN202498739 U CN 202498739U
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Abstract
The utility model discloses a filter core production device comprising a support, a blanking mechanism, a reeling mechanism, a netting mechanism and a welding mechanism, wherein the blanking mechanism, the reeling mechanism, the netting mechanism and the welding mechanism are mounted on the support. The blanking mechanism is connected with the reeling mechanism; the reeling mechanism is connected with the netting mechanism; and the netting mechanism is connected with the welding mechanism. According to the filter core production device provided by the utility model, the blanking mechanism, the reeling mechanism, the netting mechanism and the welding mechanism are integrally set, so that the unmanned filter assembly is realized, and the product assembly efficiency and the yield can be improved.
Description
Technical field
The utility model relates to a kind of filter core process units, belongs to filter core automatic producing device technical field.
Background technology
At present; Normal filter core assembly model is: at first will be tiled in through the carbon cloth that cutting apparatus cuts by the demand size on the work top by manual work; Carry out manual work above by manual work fusible core being placed on again and roll volume, undesirablely roll volume repeatedly till qualified through manual work again if detect through slide measure; Secondly: will be enclosed within by the plastic wire that other machinery is cut out as requested on the fusible core of spooling through manual work and certain aid, and end cap be welded on the fusible core through heating mould is manual by manual work at last, so far a filter core is just calculated the assembling completion.Such assembly model is operated not only inefficiency by manual work fully, and increasing material handling intensity and welding are undertaken by manual work fully, cause maloperation easily, cause the low problem of product percent of pass.
The utility model content
The utility model provides a kind of filter core process units in order to overcome the deficiency that prior art exists.
The utility model can be achieved through taking following technical scheme:
A kind of filter core process units; Comprise bearing and be installed in blanking mechanism, coil paper mechanism, cover net mechanism and the welding mechanism on the bearing; Said blanking mechanism links to each other with coil paper mechanism, and said coil paper mechanism links to each other with cover net mechanism, and said cover net mechanism links to each other with welding mechanism.
On the basis of the above; The said blanking mechanism of the utility model comprises hopper, aggregate transmission structure, blanking cylinder and fixing blanking plate washer; Said hopper is fixed on the bearing; Said fixedly blanking plate washer is positioned at the discharging opening place of hopper and links to each other with the blanking cylinder, and said aggregate transmission structure is positioned at the hopper below and links to each other with coil paper mechanism; Said aggregate transmission structure comprises stroke cylinder, detachable thimble and gathering sill, and said gathering sill is positioned at the hopper below and links to each other with coil paper mechanism, and an end of said detachable thimble links to each other with stroke cylinder, and its other end places in the gathering sill.
The said coil paper of the utility model mechanism comprises coil paper bin, coil paper transmission structure, coil paper structure and carries paper structure; Said coil paper bin is fixed on the bearing and through the coil paper transmission structure and links to each other with the coil paper structure; Said gathering sill links to each other with the coil paper bin; Said coil paper structure links to each other with cover net mechanism, and the said structure of cutting a sheet of paper is between coil paper bin and coil paper structure.
The said cover net of the utility model mechanism comprises charging structure, filter screen transmission structure, draw in the net structure and get cored structure; Said charging structure links to each other with the filter screen transmission structure with the coil paper structure respectively; Said filter screen transmission structure with draw in the net structure and link to each other; Said draw in the net structure with get cored structure and link to each other, the said cored structure of getting links to each other with welding mechanism; Said charging structure comprises cover net support, filter screen loosing and tightening structure, cover host's axle and auxiliary stand; Said cover net support is fixed on the bearing; Said cover host bearing retainer tightens up on cover net support and through the filter screen loosing and tightening structure, and said auxiliary stand is installed between cover host's axle and the filter screen transmission structure; Said filter screen transmission structure comprises directive wheel, drive motors, calibration turning member, auxiliary net means, eccentric wheel parts and the sanction net means of pulling out; Said auxiliary pull out net means and cut out net means be installed in cover host's axle and draw in the net between the structure; Said directive wheel and calibration turning member are installed in cover host axle and pull out between the net means and directive wheel links to each other with drive motors with auxiliary, and said eccentric wheel parts are installed in auxiliary pulling out between net means and the sanction net means; The said cored structure of getting comprises cylinder, linear guides and manipulator, and said linear guides is installed in to be cut out between net means and the Welding Structure, and said manipulator links to each other with cylinder and is installed in a side of cutting out net means.
The said Welding Structure of the utility model comprises chute, end cap sub-material parts, material transmission part, material end face heater block and end cap heater block; Said chute is positioned at the below of manipulator; Said end cap sub-material parts are positioned at the discharging opening place of chute; Said material transmission part is positioned at the sub-material mouth place of end cap sub-material parts, and said material end face heater block and end cap heater block lay respectively at the exit of material transmission part.
Compared with prior art, the beneficial effect of the utility model is: the utility model has realized that through blanking mechanism, coil paper mechanism, cover net mechanism and welding mechanism are gathered in one the filter core assembling is unmanned, has promoted product efficiency of assembling and qualification rate.
Description of drawings
Fig. 1 is the structural representation of the filter core process units of the utility model;
Fig. 2 is the structural representation of the blanking machinery of the utility model;
Fig. 3 is the structural representation of the coil paper mechanism of the utility model;
Fig. 4 is the structural representation of another part of the coil paper mechanism of the utility model;
Fig. 5 is the filtrate transmission structure sketch map of the cover net mechanism of the utility model;
Fig. 6 is the structural representation that draws in the net of the utility model;
Fig. 7 be the utility model get the cored structure sketch map;
Fig. 8 is the structural representation of the welding mechanism of the utility model;
Fig. 9 is the structural representation of the chute of the utility model.
The specific embodiment
Below in conjunction with accompanying drawing the most preferred embodiment of the utility model is described in detail.
As shown in Figure 1; The filter core process units of the utility model; Comprise bearing 5 and be installed in blanking mechanism 1, coil paper mechanism 2, cover net mechanism 3 and the welding mechanism 4 on the bearing 5; Said blanking mechanism 1 links to each other with coil paper mechanism 2, and said coil paper mechanism 2 links to each other with cover net mechanism 3, and said cover net mechanism 3 links to each other with welding mechanism 4.
As shown in Figure 2; The said blanking mechanism 1 of the utility model comprises hopper 11, aggregate transmission structure 12, blanking cylinder 13 and fixing blanking plate washer 14; Said hopper 11 is fixed on the bearing 5; Said fixedly blanking plate washer 14 is positioned at the discharging opening place of hopper 11 and links to each other with blanking cylinder 13, and said aggregate transmission structure 12 is positioned at hopper 11 belows and links to each other with coil paper mechanism 2; Said aggregate transmission structure 12 comprises stroke cylinder 121, detachable thimble 122 and gathering sill 123; Said gathering sill 123 is positioned at hopper 11 belows and links to each other with coil paper mechanism 2; One end of said detachable thimble 122 links to each other with stroke cylinder 121, and its other end places in the gathering sill 123.Aggregate passes to gathering sill 123 from hopper 11 through the fixing folding of blanking plate washer 14, shifts aggregate onto coil paper structure 2 by the detachable thimble 122 of stroke cylinder 121 drivings again.
Like Fig. 3, shown in Figure 4; The said coil paper of the utility model mechanism 2 comprises coil paper bin 21, coil paper transmission structure 22, coil paper structure 23 and the structure 24 of cutting a sheet of paper; Said coil paper bin 21 is fixed on the bearing 5 and through coil paper transmission structure 22 and links to each other with coil paper structure 23; Said gathering sill 123 links to each other with coil paper bin 21, and said coil paper structure 23 links to each other with cover net mechanism 3, and paper structure 24 was between coil paper bin 21 and coil paper structure 23 in said year.Manual work is pulled to coil paper transmission structure 22 with coil paper through coil paper bin 21; The course of action of this coil paper drive mechanism is that two cylinders of motor action drive push a segment distance with paper when inductive component is sensed filter paper, pushes down filter paper at a pressing plate cutting the filter paper front simultaneously and prevents its landing.After material loading finishes; Two reverse gears rotations make up-down roller form reverse extruding action about squeezing the paper motor action; And then filter paper forwarded continuously; For the live load that reduces the coil paper transmission structure and improve efficiency of transmission, at the front end of coil paper transmission structure 3 process auxiliary drive cylinders to be installed and to have been driven filter paper and transmit forward, it also has important tuningout effect.When skeleton is headed into coil paper mechanism gathering sill by stroke cylinder after; When treating that filter paper gets into coil paper mechanism; Each gear action motor action (this signal is provided by inductive component) this moment with filter paper continually twisting cohesion PLC controlling organization when skeleton is taken in filter paper size rolls is attached on the skeleton as requested make it action and cut filter paper; Stroke cylinder was pushed into cover net mechanism with materials and parts low speed after coil paper finished, and accomplished whole web sections work.
Like Fig. 1, Fig. 5, Fig. 6, shown in Figure 7; The said cover net of the utility model mechanism 3 comprises charging structure 31, filter screen transmission structure 32, draw in the net structure 33 and get cored structure 34; Said charging structure 31 links to each other with filter screen transmission structure 32 with coil paper structure 23 respectively; Said filter screen transmission structure 32 with draw in the net structure 33 and link to each other, said draw in the net structure 33 with get cored structure 34 and link to each other, the said cored structure 34 of getting links to each other with welding mechanism 4; Said charging structure 31 comprises cover net support 311, filter screen loosing and tightening structure 312, cover host's axle 313 and auxiliary stand 314; Said cover net support 311 is fixed on the bearing 5; Said cover host axle 313 supports tighten up on cover net support 311 and through filter screen loosing and tightening structure 312, and said auxiliary stand 314 is installed between cover host's axle 313 and the filter screen transmission structure 312; Said filter screen transmission structure 32 comprises directive wheel 321, drive motors 322, calibration turning member 323, auxiliary net means 324, eccentric wheel parts 325 and the sanction net means 326 of pulling out; Said auxiliary pull out net means 324 and cut out net means 326 be installed in cover host axle 313 and draw in the net between the structure 33; Said directive wheel 321 and calibration turning member 323 are installed in cover host axle 313 and pull out between the net means 324 and directive wheel 321 links to each other with drive motors 322 with auxiliary, and said eccentric wheel parts 325 are installed in auxiliary pulling out between net means 324 and the sanction net means 326; Said draw in the net structure 33 comprise draw in the net chuck 331, draw in the net cylinder 332, draw in the net fixed block 333 and draw in the net motion block 334; The said chuck 331 that draws in the net is positioned at this and draws in the net the upper end of fixed mount of structure-33; Drawing in the net fixed block 333 is positioned at and draws in the net the below of chuck 331, said draw in the net motion block 334 be positioned at draw in the net chuck 331 the below and with draw in the net cylinder 332 and link to each other; The said cored structure 34 of getting comprises cylinder 341, linear guides 342 and manipulator 343, and said linear guides 342 is installed in to be cut out between net means 326 and the Welding Structure 4, and said manipulator 343 links to each other with cylinder 341 and is installed in a side of cutting out net means 326.Manual work hangs up support with the whole volume of filter screen, and filter screen is passed loosing and tightening structure, is inserted in main shaft, accomplishes charging and moves.Filter screen degree of tightness mechanism plays and improves the efficiency of transmission effect; Promptly when filter screen tight during in course of conveying to a position; Certainly will strengthen torque and can keep transporting velocity in order to drive directive wheel, so not only can strengthen the load of coiled strip directive wheel and reduce efficiency of transmission, and this moment be because of there being this mechanism; When tight, rely on the active force of guide rod medi-spring that briquetting is depressed into to a certain degree, guaranteed certain elasticity of filter screen.
After filter screen was attached on the cover host axle, a drive motors action drove a plurality of silica gel directive wheel middling speed rotations on support; Filter screen is moved down by certain speed, and when filter screen moved to a material length, a drive motors stopped action; Filter screen stops to move down simultaneously, and after the action of sanction web frame finished the filter screen cutting, a drive motors moved again; Filter screen continues to move down, and the sleeve that be built-in with material this moment goes to and overlaps the parallel contact of host's axle through index dial, draws in the net structure to move; Embrace filter screen to drop-down filter screen to overlapping tube bottom, this trip just is a material length.Index dial is rotated further, and goes to and get cored structure and dock.When turning to the material of filter screen when getting cored structure, manipulator is embraced and on material, together with filter screen material is extracted from sleeve under the effect of cylinder, is placed on the chute of welding portion.
Like Fig. 8, shown in Figure 9; The said Welding Structure 4 of the utility model comprises chute 41, end cap sub-material parts 42, material transmission part 43, material end face heater block 44 and end cap heater block 45; Said chute 41 is positioned at the below of manipulator 343; Said end cap sub-material parts 42 are positioned at the discharging opening place of chute 41; Said material transmission part 43 is positioned at the sub-material mouth place of end cap sub-material parts 42, and said material end face heater block 44 and end cap heater block 45 lay respectively at the exit of material transmission part 43.When semi-finished product roll into manipulator through the stainless steel chute; Manipulator closes up material end face heating arrangements is heated, and meanwhile end cap is on the two-way material box that drops down onto the end face heating arrangements of end cap feeding distribution mechanism, and this moment, the end face calandria was pushed out in the middle of two material box by cylinder; The end cap end face is heated; After heating finished, calandria was return the original place, and the material that heat moves to two end cap centre welding mechanism and ejects it is carried out welding job.
The above person of thought; Be merely the preferred embodiment of the utility model; When the scope that can not limit the utility model enforcement with this; The content of promptly being put down in writing according to the utility model claim and utility model specification has generally been done simple equivalent and has been changed and modification, all still belongs within the utility model claim institute covering scope.In addition, summary part and title only are the usefulness that is used for assisting the patent document search, are not the interest field that is used for limiting the utility model.
Claims (9)
1. filter core process units; It is characterized in that comprising bearing and be installed in blanking mechanism, coil paper mechanism, cover net mechanism and the welding mechanism on the bearing; Said blanking mechanism links to each other with coil paper mechanism, and said coil paper mechanism links to each other with cover net mechanism, and said cover net mechanism links to each other with welding mechanism.
2. filter core process units according to claim 1; It is characterized in that said blanking mechanism comprises hopper, aggregate transmission structure, blanking cylinder and fixing blanking plate washer; Said hopper is fixed on the bearing; Said fixedly blanking plate washer is positioned at the discharging opening place of hopper and links to each other with the blanking cylinder, and said aggregate transmission structure is positioned at the hopper below and links to each other with coil paper mechanism.
3. filter core process units according to claim 2; It is characterized in that said aggregate transmission structure comprises stroke cylinder, detachable thimble and gathering sill; Said gathering sill is positioned at the hopper below and links to each other with coil paper mechanism; One end of said detachable thimble links to each other with stroke cylinder, and its other end places in the gathering sill.
4. according to each described filter core process units in the claim 1 to 3; It is characterized in that said coil paper mechanism comprises coil paper bin, coil paper transmission structure, coil paper structure and the structure of cutting a sheet of paper; Said coil paper bin is fixed on the bearing and through the coil paper transmission structure and links to each other with the coil paper structure; Said coil paper bin links to each other with gathering sill, and said coil paper structure links to each other with cover net mechanism, and the said structure of cutting a sheet of paper is between coil paper bin and coil paper structure.
5. filter core process units according to claim 4; It is characterized in that said cover net mechanism comprises charging structure, filter screen transmission structure, draws in the net structure and get cored structure; Said charging structure links to each other with the filter screen transmission structure with the coil paper structure respectively; Said filter screen transmission structure with draw in the net structure and link to each other, said draw in the net structure with get cored structure and link to each other, the said cored structure of getting links to each other with welding mechanism.
6. filter core process units according to claim 5; It is characterized in that said charging structure comprises cover net support, filter screen loosing and tightening structure, cover host's axle and auxiliary stand; Said cover net support is fixed on the bearing; Said cover host bearing retainer tightens up on cover net support and through the filter screen loosing and tightening structure, and said auxiliary stand is installed between cover host's axle and the filter screen transmission structure.
7. filter core process units according to claim 6; It is characterized in that said filter screen transmission structure comprises directive wheel, drive motors, calibration turning member, auxiliary net means, eccentric wheel parts and the sanction net means of pulling out; Said auxiliary pull out net means and cut out net means be installed in cover host's axle and draw in the net between the structure; Said directive wheel and calibration turning member are installed in cover host axle and pull out between the net means and directive wheel links to each other with drive motors with auxiliary, and said eccentric wheel parts are installed in auxiliary pulling out between net means and the sanction net means.
8. filter core process units according to claim 7; It is characterized in that the said cored structure of getting comprises cylinder, linear guides and manipulator; Said linear guides is installed in to be cut out between net means and the Welding Structure, and said manipulator links to each other with cylinder and is installed in a side of cutting out net means.
9. filter core process units according to claim 8; It is characterized in that said Welding Structure comprises chute, end cap sub-material parts, material transmission part, material end face heater block and end cap heater block; Said chute is positioned at the below of manipulator; Said end cap sub-material parts are positioned at the discharging opening place of chute, and said material transmission part is positioned at the sub-material mouth place of end cap sub-material parts, and said material end face heater block and end cap heater block lay respectively at the exit of material transmission part.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012201120543U CN202498739U (en) | 2012-03-13 | 2012-03-13 | Filter core production device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012201120543U CN202498739U (en) | 2012-03-13 | 2012-03-13 | Filter core production device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202498739U true CN202498739U (en) | 2012-10-24 |
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ID=47035365
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012201120543U Expired - Fee Related CN202498739U (en) | 2012-03-13 | 2012-03-13 | Filter core production device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202498739U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104056495A (en) * | 2014-07-02 | 2014-09-24 | 上海翱途流体科技有限公司 | Production device for copper wire mesh filter element and control method thereof |
| CN106239092A (en) * | 2016-08-30 | 2016-12-21 | 上海大学 | A kind of bottom end cover feeding-distribution device in filter element automatic assembly line |
-
2012
- 2012-03-13 CN CN2012201120543U patent/CN202498739U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104056495A (en) * | 2014-07-02 | 2014-09-24 | 上海翱途流体科技有限公司 | Production device for copper wire mesh filter element and control method thereof |
| CN104056495B (en) * | 2014-07-02 | 2016-03-23 | 上海翱途流体科技有限公司 | For production equipment and the control method thereof of copper mesh filter core |
| CN106239092A (en) * | 2016-08-30 | 2016-12-21 | 上海大学 | A kind of bottom end cover feeding-distribution device in filter element automatic assembly line |
| CN106239092B (en) * | 2016-08-30 | 2018-04-06 | 上海大学 | A kind of bottom end cover feeding-distribution device in filter core automatic assembly line |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20121024 Termination date: 20150313 |
|
| EXPY | Termination of patent right or utility model |