CN202492499U - Internal heating type dryer for dehumidifying coking coal entering into furnace - Google Patents
Internal heating type dryer for dehumidifying coking coal entering into furnace Download PDFInfo
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- CN202492499U CN202492499U CN2012200353122U CN201220035312U CN202492499U CN 202492499 U CN202492499 U CN 202492499U CN 2012200353122 U CN2012200353122 U CN 2012200353122U CN 201220035312 U CN201220035312 U CN 201220035312U CN 202492499 U CN202492499 U CN 202492499U
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- moisture eliminator
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- 239000003245 coal Substances 0.000 title claims abstract description 51
- 238000010438 heat treatment Methods 0.000 title claims abstract description 21
- 238000004939 coking Methods 0.000 title abstract description 11
- 238000001035 drying Methods 0.000 claims abstract description 27
- 238000007791 dehumidification Methods 0.000 claims abstract description 21
- 239000000571 coke Substances 0.000 claims description 22
- 238000005243 fluidization Methods 0.000 claims description 18
- 238000012546 transfer Methods 0.000 claims description 14
- 238000009826 distribution Methods 0.000 claims description 11
- 238000005987 sulfurization reaction Methods 0.000 claims description 3
- 230000001105 regulatory effect Effects 0.000 abstract description 9
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000006243 chemical reaction Methods 0.000 abstract description 2
- 239000007789 gas Substances 0.000 description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 15
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 11
- 239000003546 flue gas Substances 0.000 description 11
- 238000000034 method Methods 0.000 description 10
- 238000013016 damping Methods 0.000 description 9
- 229920006395 saturated elastomer Polymers 0.000 description 9
- 238000005516 engineering process Methods 0.000 description 8
- 238000005265 energy consumption Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- 230000004888 barrier function Effects 0.000 description 4
- 230000001276 controlling effect Effects 0.000 description 4
- 238000012423 maintenance Methods 0.000 description 3
- 230000003750 conditioning effect Effects 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 230000008439 repair process Effects 0.000 description 2
- 230000004044 response Effects 0.000 description 2
- 239000002918 waste heat Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000001143 conditioned effect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000003651 drinking water Substances 0.000 description 1
- 235000020188 drinking water Nutrition 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000001970 hydrokinetic effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000011946 reduction process Methods 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
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- Coke Industry (AREA)
Abstract
The utility model discloses an internal heating type dryer for dehumidifying coking coal entering into a furnace. The internal heating type dryer comprises an outer framework of the dryer, a drying area at the upper part in the outer framework of the dryer, a fluidized bed drying and heating area below the drying area and an air distributing area at the lower part, wherein the drying area is provided with an exhaust space (10) and a heat exchange surface; a serpentine pipe heat exchanger (11) is arranged in the fluidized bed drying and heating area; and a fluidized air chamber (9), an air distributing plate (8) and an air cap (12) are arranged in the air distributing area, and the air distributing plate (8) and the air cap (12) are combined for forming a modular structure and connected with the fluidized air chamber (9). The internal heating type dryer disclosed by the utility model has the advantages of simple structure, good interchangeability, convenience in overhaul and reliability in operation; the dehumidification is reliable and flexible to control and regulate; electric energy is saved; the system regulation is simple, and the heat regulation reaction of the heat exchanger is rapid; and a plurality of dryers can be combined into a large drying system according to production requirements, the normal production of a humidity regulating system can be ensured by only one backup module, and the scale of backup equipment of the existing humidity regulating system can be reduced.
Description
Technical field
The utility model relates to coking industry coking technology field, especially relates to a kind of internal heat type moisture eliminator that is used to into oven coke coal dehumidification.
Background technology
Coal humidifying technology (CMC) is meant " control of coking shove charge moisture content of coal " technology; It is on the basis of moisture-free coal coking technology, to grow up; Ultimate principle is that heat was carried out heat drying, dehydration outside coking coal was utilized before shove charge; The moisture that reaches coal is regulated and control; Require to be controlled at moisture in coal about 6% according to present coke making process, thus the purpose of the energy input of realization reduction process of coking, assurance coke oven operation stability, the amount of allocating into that improves coke quality or increase weak caking coal, minimizing coking sewage quantity.Simultaneously, the regain of going into the oven coke coal reduces, and the bulk density of coal strengthens, the corresponding coke output that improved.
Along with the development of China's coal conditioning technique, existing multiple coal conditioning technique scheme mainly comprises with the LP steam being that the multitube rotary type of thermal barrier is dry and be the fluidised bed drying scheme etc. of thermal barrier with coking stack gas (hereinafter to be referred as stack gas).Through the test of operation practice, existing coal humidifying technology (device) all exists some defectives, adopts LP steam as thermal barrier, needs vapour source, utilizes high-grade energy.If utilize stack gas as thermal barrier, need be with the long distances of high-temperature flue gas, big air quantity high-temperature blower energy consumption and flue gas thermosteresis are bigger, and flue gas flow is limited, and thermal capacity is lower, and adjustability is poor.Secondly, domestic numerous independent coal chemical enterprise coke oven thermal source adopts coke-oven gas, and the stack gas moisture content of generation is high, and therefore, it is low that stack gas is carried wet ability, influences dehumidification efficient.Such scheme exists mainly that (system) plant energy consumption is high, debugging capability is low, infrastructure investment is big, running cost is high, regulating and controlling is complicated and problem such as the maintenance and repair amount is big.
The utility model content
The utility model is for problem such as solve that at present my Guo's coal humidity control device energy consumption is high, debugging capability is low, infrastructure investment is big, running cost is high, regulating and controlling is complicated and the maintenance and repair amount is big; A kind of internal heat type moisture eliminator that is used to into oven coke coal dehumidification is provided for this reason; Comprise the drying zone of moisture eliminator outside framework, moisture eliminator outside framework internal upper part, the fluidised bed drying heating zone of drying zone below and the wind region of bottom, said drying zone is provided with exhaust space 10 and heat-transfer surface; Said fluidised bed drying is provided with coil heat exchanger 11 in the heating zone; Be provided with fluidisation air compartment 9, air distribution plate 8 and blast cap 12 in the said wind region, said air distribution plate 8 is combined into a modular structure with blast cap 12, links to each other with fluidisation air compartment 9.
The utility model is used to the internal heat type moisture eliminator into oven coke coal dehumidification, and said moisture eliminator outside framework one side is connected with charging opening 3, and opposite side is provided with the discharge port 7 of valve 6 and valve 6 belows; The top front face of moisture eliminator outside framework is provided with a porthole 5, and the top is provided with exhaust outlet 4.
The utility model is used to the internal heat type moisture eliminator into oven coke coal dehumidification, and said coil heat exchanger 11 tops are provided with the pulley hook, and the pulley hook is connected with the moisture eliminator outside framework; Coil heat exchanger 11 mainly is made up of the serpentine tube tube bank, and the serpentine tube tube bank is horizontal stagger arrangement arranges, the every serpentine tube outside is equipped with sulfuration kiln 2.
The utility model is used to the internal heat type moisture eliminator into oven coke coal dehumidification, and said fluidisation air compartment 9 is a non-constant section along the air current flow direction, and the blast cap 12 on the air distribution plate 8 is non-equidistant perforate; Fluidisation air compartment 9 is provided with a blast inlet 1.
The structure formation of the utility model moisture eliminator is built-in interchanger fluidized-bed, is the exchanger heat carrier, is the fluidized-bed fluidizing medium with the air with the low temperature saturated hot-water.The main thermal source of saturated hot-water heating thermal source is from stack gas; When wet moisture content of coal too high; When the heat that stack gas provides has satisfied not damping and requires, can adopt external auxiliary thermal source, like a small amount of coke-oven gas of aftercombustion or blast furnace gas; Suitably improve the hot water temperature, satisfy the demand of coal humidifying technology operation heat.
The utility model adopts the saturated hot-water after the heating to deliver to the built-in heat-transfer surface of fluidized bed dryer; Because glassware for drinking water has very big specific heat; For the dry dehumidification of wet coal can provide enough heats; And be suitable for long distances and regulating, make wet coal and heat-transfer surface in the moisture eliminator have higher heat exchange efficiency.
The utility model adopts built-in heat exchanger fluidized bed type drying means; The heat-transfer medium (saturated hot-water, saturation steam and thermal oil) that adopts high specific heat is as the dry dehumidification of wet coal with as fluidized-bed fluidizing medium (air or nitrogen) heating thermal source; Fluidizing medium institute heat requirement is merely 20% of no internal heater; The fluidized gas scale of construction also is merely about 20%～30%, and fluidizing velocity is 0.3～0.5m/s; Pressure 0.4～0.6MPa, temperature is that 140 ℃～160 ℃ saturated hot-water is as the heat-transfer medium of moisture eliminator; The regulation range and the controllability of moisture eliminator have been improved.
Wet coal in the utility model moisture eliminator is in low Heating temperature (60 ℃～80 ℃) and low fluidizing velocity (0.3～0.5m/s) fluidisation intensified heat transfer method; Improved the heat exchange efficiency of built-in interchanger and coal and fluidization air; Simultaneously; The danger that can avoid the coal volatile matter in the coal humidifying technology flow process to separate out effectively, low fluidizing velocity can prevent the built-in heat exchanger tube bank and the coal wearing and tearing of wetting.
The dehumidification ability of the utility model transfers under 6% situation from wet moisture content of coal content 10.5%, and thermal source is provided by coke oven flue gas waste heat, when wet moisture content of coal content greater than 11% the time, increase the part heat and provide by coke-oven gas or blast furnace gas afterburning well heater.
The beneficial effect of the utility model is:
1. simple in structure, interchangeability is good, easy access, reliable;
2. the dehumidification regulating and controlling is reliable, flexible;
With thermal conduction study and the basic mechanism of hydrokinetics, the heating working medium of moisture eliminator and fluidized-bed fluidisation working medium adopt two kinds of working medium respectively.The one, improve moisture eliminator institute heat requirement transfer capability, the 2nd, guarantee fluidizing medium stability of flow and its year of wet ability.Arranging the hot water preheater at the coke oven flue gas outlet, is saturated hot-water with the thermal cross over of stack gas, has promoted the thermal capacity of heating medium, improves heat delivery efficient.Satisfy the requirement of coal damping regulating working conditions through changing saturated hot-water amount and temperature.It is stable that the fluidizing medium flow velocity can keep, so fan delivery does not need converter plant to regulate, the internal heat type interchanger can guarantee heat balance and temperature-stable between itself and the wet coal simultaneously.Therefore, internal heat type moisture eliminator and wet coal adopt strengthens the fluidisation heat transfer type, and its heat-transfer effect is good, regulate that the heat supply balance is convenient, conditioned reaction rapidly, flexibly.
3. saves energy
The utility model adopts air as fluidizing medium, just plays the coal charge rheomorphism and carries wet function, makes the fluidization air amount have only about the sixth of flue-gas flow rate, and is in low temperature SR operating mode, has reduced the energy consumption of air-blaster.Fluidization air is not participated in fluidized drying, has reduced resistance to flow, and the chimney meatus draught fan electric power reduces greatly, and according to calculating with scale coal damping ability, the internal heat type moisture eliminator can economize on electricity 30%～40% on year-on-year basis, has reduced running cost.
4. the utility model adopts skeleton construction; Modular combination; The installation maintenance that guarantees moisture eliminator is convenient, and can be according to production requirement, and a plurality of moisture eliminators also can make up big dehumidification system; Only need a subsequent use backup module can guarantee the ordinary production of damping system, reduced the scale of the stand-by facilities of existing damping system.
5. the operation condition regulation system of the utility model is simple, has saved the shunting device of flue gas recirculation system, and as perolene, the heat regulation of heat exchanging device is swift in response to adopt saturated hot-water (or steam, thermal oil).
Description of drawings
The utility model will explain through example and with reference to the mode of accompanying drawing, wherein:
Fig. 1 is the structural representation of the utility model;
Fig. 2 is the synoptic diagram that air distribution plate and blast cap are formed module in the utility model.
Embodiment
Disclosed all characteristics in this specification sheets, or the step in disclosed all methods or the process except mutually exclusive characteristic and/or the step, all can make up by any way.
Disclosed arbitrary characteristic in this specification sheets (comprising any accessory claim, summary and accompanying drawing) is only if special narration all can be replaced by other equivalences or the alternative features with similar purpose.That is, only if special narration, each characteristic is an example in a series of equivalences or the similar characteristics.
As shown in Figure 1 be used to internal heat type moisture eliminator into oven coke coal dehumidification; Comprise the drying zone of moisture eliminator outside framework, moisture eliminator outside framework internal upper part, the fluidised bed drying heating zone of drying zone below and the wind region of bottom, said drying zone is provided with exhaust space 10 and heat-transfer surface; Said fluidised bed drying is provided with coil heat exchanger 11 in the heating zone.Be provided with fluidisation air compartment 9, air distribution plate 8 and blast cap 12 in the said wind region, said air distribution plate 8 is combined into a modular structure with blast cap 12, links to each other with fluidisation air compartment 9; Said moisture eliminator outside framework one side is connected with charging opening 3, and opposite side is provided with the discharge port 7 of valve 6 and valve 6 belows; The top front face of moisture eliminator outside framework is provided with a porthole 5, and the top is provided with exhaust outlet 4.Said coil heat exchanger 11 tops are provided with the pulley hook, and the pulley hook is connected with the moisture eliminator outside framework; Coil heat exchanger 11 mainly is made up of the serpentine tube tube bank, and the serpentine tube tube bank is horizontal stagger arrangement arranges, the every serpentine tube outside is equipped with sulfuration kiln 2.Said fluidisation air compartment 9 is a non-constant section along the air current flow direction; Fluidisation air compartment 9 is provided with a blast inlet 1.
Air distribution plate as shown in Figure 2 and blast cap module, the blast cap 12 on the air distribution plate 8 is non-equidistant perforate.
The inflow temperature of the utility model internal heat type interchanger is 80 ℃, and leaving water temperature(LWT) is 130 ℃; Fluidizing medium can be with normal temperature air or nitrogen.
The required thermal source of the utility model is with the heating thermal source of coke oven flue gas waste heat as coal damping system; Produce the heat-transfer medium of saturation water through feed water preheater as moisture eliminator; Saturated hot-water is mainly used in the interior wet coal of moisture eliminator and the usefulness of fluidizing medium (air) heating, satisfies the drying process needs.Feed water preheater is arranged between coke oven flue outlet and the coke oven chimney, avoids the long distances of high-temperature flue gas, practices thrift fan energy consumption and flue gas thermosteresis.The moisture eliminator built-in heat exchanger is mainly used in wet coal of heating and fluidizing medium; It is adjustable that the siege temperature is remained between 50 ℃～110 ℃; Usually can provide and reduce to 6% required heat to the moisture of coal from 11%, maximum heat can reach 15% coal to regain, and to reduce to regain be 6%.
The utility model adopts cryogenic heat transfer medium, low speed streaming mode to carry out enhanced heat exchange, realizes drying, the dehumidification of wet coal, and fluidizing medium adopts low fluidizing velocity, guarantees that most coal charges can not be fluidized the medium elutriation.Because the flow of used fluidizing medium very little (be generally coking flue-gas flow rate about 1/6) in the utility model, to carry wet ability stronger for fluidizing medium in the damping process, promoted the relative humidity of moisture eliminator tail gas.
The utility model is simple in structure, interchangeability good, and easy access is reliable; The dehumidification regulating and controlling is reliable, flexible; Saves energy; The operation condition regulation system is simple, and the heat regulation of heat exchanging device is swift in response.The utility model can also be according to production requirement, and a plurality of moisture eliminators also can make up big dehumidification system, only needs a subsequent use backup module can guarantee the ordinary production of damping system, has reduced the scale of the stand-by facilities of existing damping system.
The utility model is not limited to aforesaid embodiment.The utility model expands to any new feature or any new combination that discloses in this manual, and the arbitrary new method that discloses or step or any new combination of process.
Claims (4)
1. internal heat type moisture eliminator that is used to into oven coke coal dehumidification; It is characterized in that: comprise the drying zone of moisture eliminator outside framework, moisture eliminator outside framework internal upper part, the fluidised bed drying heating zone of drying zone below and the wind region of bottom, said drying zone is provided with exhaust space (10) and heat-transfer surface; Be provided with coil heat exchanger (11) in the said fluidised bed drying heating zone; Be provided with fluidisation air compartment (9), air distribution plate (8) and blast cap (12) in the said wind region, said air distribution plate (8) and blast cap (12) are combined into a modular structure, link to each other with fluidisation air compartment (9).
2. the internal heat type moisture eliminator that is used to into oven coke coal dehumidification according to claim 1 is characterized in that: said moisture eliminator outside framework one side is connected with charging opening (3), and opposite side is provided with the discharge port (7) of valve (6) and valve (6) below; The top front face of moisture eliminator outside framework is provided with a porthole (5), and the top is provided with exhaust outlet (4).
3. the internal heat type moisture eliminator that is used to into oven coke coal dehumidification according to claim 1 is characterized in that: said coil heat exchanger (11) top is provided with the pulley hook, and the pulley hook is connected with the moisture eliminator outside framework; Coil heat exchanger (11) mainly is made up of the serpentine tube tube bank, and the serpentine tube tube bank is horizontal stagger arrangement arranges, the every serpentine tube outside is equipped with sulfuration kiln (2).
4. the internal heat type moisture eliminator that is used to into oven coke coal dehumidification according to claim 1 is characterized in that: said fluidisation air compartment (9) is a non-constant section along the air current flow direction, and the blast cap (12) on the air distribution plate (8) is non-equidistant perforate; Fluidisation air compartment (9) is provided with a blast inlet (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012200353122U CN202492499U (en) | 2012-02-06 | 2012-02-06 | Internal heating type dryer for dehumidifying coking coal entering into furnace |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012200353122U CN202492499U (en) | 2012-02-06 | 2012-02-06 | Internal heating type dryer for dehumidifying coking coal entering into furnace |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202492499U true CN202492499U (en) | 2012-10-17 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012200353122U Expired - Fee Related CN202492499U (en) | 2012-02-06 | 2012-02-06 | Internal heating type dryer for dehumidifying coking coal entering into furnace |
Country Status (1)
| Country | Link |
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| CN (1) | CN202492499U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102533302A (en) * | 2012-02-06 | 2012-07-04 | 无锡亿恩科技股份有限公司 | Internal heating type dryer for in-furnace coking coal dehumidification |
| CN106440732A (en) * | 2016-09-14 | 2017-02-22 | 中南大学 | A food drying device |
| GB2554116A (en) * | 2016-06-21 | 2018-03-28 | Syngas Products Ltd | Shredder and dryer and separator |
-
2012
- 2012-02-06 CN CN2012200353122U patent/CN202492499U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102533302A (en) * | 2012-02-06 | 2012-07-04 | 无锡亿恩科技股份有限公司 | Internal heating type dryer for in-furnace coking coal dehumidification |
| GB2554116A (en) * | 2016-06-21 | 2018-03-28 | Syngas Products Ltd | Shredder and dryer and separator |
| CN106440732A (en) * | 2016-09-14 | 2017-02-22 | 中南大学 | A food drying device |
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| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20121017 Termination date: 20200206 |