CN202486063U - Vision inspection system used for wiring switch assembly production line - Google Patents
Vision inspection system used for wiring switch assembly production line Download PDFInfo
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- CN202486063U CN202486063U CN2012200756284U CN201220075628U CN202486063U CN 202486063 U CN202486063 U CN 202486063U CN 2012200756284 U CN2012200756284 U CN 2012200756284U CN 201220075628 U CN201220075628 U CN 201220075628U CN 202486063 U CN202486063 U CN 202486063U
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- vision inspection
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Abstract
The utility model discloses a vision inspection system used for a wiring switch assembly production line. The vision inspection system comprises a support fixedly arranged on the production line, wherein a camera used for shooting a product on the production line is arranged above the support, the data output end of the camera is connected with a computer used for analyzing and processing an image, and the output end of the computer is connected with an execution module. According to the vision inspection system used for the wiring switch assembly production line provided by the utility model, each product of which assembly is finished is automatically detected, the qualified rate of the product is not less than 98%, by adopting the vision detection system, the manpower resource for selective examination is saved, the detection speed is further higher than the detection speed of the conventional manual selective examination, the production efficiency is greatly improved, and the vision inspection system is suitable for mass production and beneficial to competition of enterprises.
Description
Technical field
The utility model relates to the commercial production checkout equipment, particularly a kind of vision detection system that is used for the pull-switch assembling line.
Background technology
Pull-switch is made up of following of box core, supporting slice, lug plate, contact chip, box core loam cake and button, and each accessory is installed on following of the box core successively, is one procedure, also need on lug plate, add the conduction grease in its assembling process.Traditional pull-switch mode of production is through workman's manual setting; Each procedure carries out to several workmans by one simultaneously, and the workman that the semi-manufacture after the assembling are delivered to subsequent processing assembles, but because the assembly of switch is more; All the operation completion needs more manpower; And the efficient of manual setting is low, and the production in enormous quantities of suitable pull-switch does not influence Enterprises'Competitiveness.
Therefore, the applicant designs a kind of production equipment that can assemble the switch enclosure core automatically, comprise on this equipment each accessory installation procedure and lug plate add the fat operation, realize the full-automatic assembling of pull-switch.And may occur in the automatic assembling process of switch that contact chip is instead adorned, button anti-dress, supporting slice or lug plate distortion or defectives such as anti-dress, the discontented mould of working of plastics; In order to guarantee the qualification rate of product; Need the product after the assembling be detected, traditional way is to be inspected by random samples by the workman.Under the prerequisite of producing in enormous quantities, need more workman to inspect by random samples, the time of sampling observation is longer, and each product of assurance that can not be real is certified products.
The utility model content
In order to address the above problem, overcome the deficiency of prior art, the purpose of the utility model provides a kind of vision detection system that is used for the pull-switch assembling line, and the switch of accomplishing assembling is detected automatically.
The utility model solves the technical scheme that its technical matters adopted:
The vision detection system that is used for the pull-switch assembling line; Comprise the support that is fixedly mounted on the production line; Said support top is provided with and is used for camera that the product on the production line is taken; The data output end of said camera is connected with the computing machine that is used for image is compared analyzing and processing, and the output terminal of said computing machine connects execution module.
Further improvement as technique scheme; Said camera be positioned at the production line conveying belt directly over; Said support is provided with the light shield around camera; On the said support light source is installed, said light source shines between camera and production line conveying belt and towards the production line conveying belt.Light source can be taken for camera illumination is provided, and makes the camera in any environment can both normal photographing, and light shield is used to block extraneous light, guarantees that the effect of taking does not receive ectocine.
As the further improvement of technique scheme, said execution module comprises warning device and/or automatic discharger.
The principle of work of vision detection system is: by camera the switch that assembles is taken; And image is sent to computing machine carries out analyzing and processing; Differentiating product is non-defective unit or defective products, if the differentiation result is a non-defective unit, product continues to be transported to next step along production line and collects; If the differentiation result is a defective products, the triggering execution module is reported to the police or product is directly discharged production line.
The beneficial effect of the utility model is: the vision detection system of the utility model is used for the pull-switch assembling line; Each product of accomplishing assembling is detected automatically, and the qualification rate that guarantees product adopts vision detection system can save the human resources of spot-check more than or equal to 98%; And its detection speed is spot-check far above conventional artificial; Improve production efficiency greatly, be applicable to the situation of production in enormous quantities, helped the competition of enterprise.
Description of drawings
Below in conjunction with accompanying drawing and embodiment the utility model is further specified.
Fig. 1 is the structural representation of the utility model;
Fig. 2 be the utility model structural representation two;
Fig. 3 is the module frame chart of the utility model.
Drawing reference numeral explanation: 1, support, 2, camera, 3, light shield, 4, light source, 5, computing machine, 6, execution module, 7, warning device, 8, discharger automatically.
Embodiment
With reference to Fig. 1, Fig. 2; A kind of vision detection system that is used for the pull-switch assembling line that the utility model provides; Comprise the support 1 that is fixedly mounted on the pull-switch assembling line; Support 1 top is provided with camera 2, camera 2 be positioned at the production line conveying belt directly over be used for the product on the production line is taken, also be provided with light shield 3 and light source 4 on the support 1.The data output end of camera 2 is connected to computing machine 5, and the software that is used for image is carried out analyzing and processing is installed in the computing machine 5, and the related data of having imported pull-switch compares, and the output terminal of computing machine 5 is connected with execution module 6.
Further, execution module 6 can be warning devices such as hummer or flashing lamp, and execution module 6 can also be for including the automatic discharger 8 that electric cylinder and cylinder are cut somebody's hair by computer-controlled.
The principle of work of vision detection system is: taken by 2 pairs of pull-switches of accomplishing assembling of camera; And image is sent to computing machine 5; Compare analysis with the data that are kept at the switch on the computing machine 5; Differentiating product is non-defective unit or defective products, if the differentiation result is a non-defective unit, product continues to be transported to next step along production line and collects; If the differentiation result is a defective products, then triggers execution module 6 and report to the police or product is directly discharged production line.
The vision detection system of the utility model is used for the pull-switch assembling line; Each product of accomplishing assembling is detected automatically, and the qualification rate that guarantees product adopts vision detection system can save the human resources of spot-check more than or equal to 98%; And its detection speed is spot-check far above conventional artificial; Improve production efficiency greatly, be applicable to the situation of production in enormous quantities, helped the competition of enterprise.
The above is merely the preferential embodiment of the utility model, as long as realize that with basic identical means the technical scheme of the utility model purpose all belongs within the protection domain of the utility model.
Claims (3)
1. the vision detection system that is used for the pull-switch assembling line; Comprise the support (1) that is fixedly mounted on the production line; It is characterized in that: said support (1) top is provided with and is used for camera (2) that the product on the production line is taken; The data output end of said camera (2) is connected with the computing machine (5) that is used for image is compared analyzing and processing, and the output terminal of said computing machine (5) connects execution module (6).
2. the vision detection system that is used for the pull-switch assembling line according to claim 1; It is characterized in that: said camera (2) be positioned at the production line conveying belt directly over; Said support (1) is provided with the light shield (3) around camera (2); Light source (4) is installed on the said support (1), and said light source (4) is positioned between camera (2) and the production line conveying belt and towards the production line conveying belt and shines.
3. the vision detection system that is used for the pull-switch assembling line according to claim 1 is characterized in that: said execution module (6) comprises warning device (7) and/or automatic discharger (8).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012200756284U CN202486063U (en) | 2012-03-01 | 2012-03-01 | Vision inspection system used for wiring switch assembly production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012200756284U CN202486063U (en) | 2012-03-01 | 2012-03-01 | Vision inspection system used for wiring switch assembly production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202486063U true CN202486063U (en) | 2012-10-10 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012200756284U Expired - Lifetime CN202486063U (en) | 2012-03-01 | 2012-03-01 | Vision inspection system used for wiring switch assembly production line |
Country Status (1)
| Country | Link |
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| CN (1) | CN202486063U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103411979A (en) * | 2013-09-03 | 2013-11-27 | 青岛艾孚科技有限公司 | Automatic detection device for electric meter certificate |
| CN103662735A (en) * | 2013-12-25 | 2014-03-26 | 青岛乾程电子科技有限公司 | Electric meter screw automatic leak detecting device |
-
2012
- 2012-03-01 CN CN2012200756284U patent/CN202486063U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103411979A (en) * | 2013-09-03 | 2013-11-27 | 青岛艾孚科技有限公司 | Automatic detection device for electric meter certificate |
| CN103411979B (en) * | 2013-09-03 | 2015-09-30 | 青岛元启工业智能技术有限公司 | A kind of Automatic detection device for electric meter certificate |
| CN103662735A (en) * | 2013-12-25 | 2014-03-26 | 青岛乾程电子科技有限公司 | Electric meter screw automatic leak detecting device |
| CN103662735B (en) * | 2013-12-25 | 2015-08-12 | 青岛乾程电子科技有限公司 | A kind of electric meter screw automatic leak-checking device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee |
Owner name: JIANGMEN TOP ELECTRIC INTELLGIGENCE CO., LTD. Free format text: FORMER NAME: JIANGMEN TOP AUTOMATION TECHNOLOGY CO., LTD. |
|
| CP03 | Change of name, title or address |
Address after: 529080 Guangdong Province, Jiangmen Jianghai Jinxi Road No. 2 Building 1 (by 01) Patentee after: JIANGMEN TOP ELECTRIC INTELLIGENCE CO., LTD. Address before: 529080 Guangdong Province, Jiangmen City Jianghai off even the sea Xinsha Mei Industrial Zone Patentee before: Jiangmen Top Automation Technology Co., Ltd. |
|
| CX01 | Expiry of patent term |
Granted publication date: 20121010 |
|
| CX01 | Expiry of patent term |