CN202482211U - Forming device for forming large-size quartz plate in one step - Google Patents
Forming device for forming large-size quartz plate in one step Download PDFInfo
- Publication number
- CN202482211U CN202482211U CN2012200952631U CN201220095263U CN202482211U CN 202482211 U CN202482211 U CN 202482211U CN 2012200952631 U CN2012200952631 U CN 2012200952631U CN 201220095263 U CN201220095263 U CN 201220095263U CN 202482211 U CN202482211 U CN 202482211U
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- quartz
- crucible
- discharge port
- quartz plate
- discharge hole
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Abstract
The utility model relates to a forming device for forming a large-size quartz plate in one step. The forming device comprises a quartz continuous smelting furnace and a plate drawing machine and is also provided with a power supply system and a control system, wherein the quartz continuous smelting furnace comprises a furnace body and a crucible arranged in the furnace body, a mandrel is arranged in the crucible, a flow controller is connected to the lower end of the mandrel, the bottom of the crucible is provided for a formed discharge hole, and the flow controller and the formed discharge hole are matched, and a discharge channel is formed between the flow controller and the formed discharge hole; the length-width ratio of the formed discharge hole is 550: (20-26); a laser measuring instrument is arranged below a discharge hole of the quartz continuous smelting furnace; and the plate drawing machine is a horizontal plate drawing machine, wherein a frequency converter is arranged on a driving motor of the plate drawing machine; and the frequency converter, the laser measuring instrument and the power supply system are respectively connected with the control system. The forming device disclosed by the utility model is reasonable in structure design and capable of realizing automatic control and can be used for forming the large-size quartz plate in one step on the premise of ensuring the product quality.
Description
Technical field
The utility model relates to a kind of production equipment of quartz plate, particularly a kind of shaped device of disposal molding large size quartz plate.
Background technology
In the prior art, the quartz plate overall dimension (width) of using traditional continuous induction melting furnace production technique to produce is no more than 250mm.Also have with other methods of producing big specification quartz glass plate in the technology at present:
OneBe to adopt silica sand is founded into silica glass ingot through the method for electric smelting or gas refining, and then cut into quartz glass plate;
TwoBe to adopt the method for directly silica sand being founded quartz glass plate through electric arc;
ThreeBe to adopt the method for directly founding into quartz glass plate through gas refining spraying; The 4th, adopt induction heater, it is through induction heater heating element wall thickness a gradient to be arranged, and makes silica glass ingot from the bottom after softening for some time, through device for exerting, the big specification quartz glass plate of forming mould production; The 5th, adopt with quartzy ingot hot melt become quartzy smooth plate, with quartzy smooth plate be divided on the wire cutting machine tool several piece quartz plate, to quartz plate clean s.t., will at least two above quartz plates along the piece splicing, with the quartz plate fine annealing after the amalgamation, to the quartz plate ground finish, adopt polishing machine and rumbling compound and polishing fluid that quartz plate is polished, at last quartz plate cleaned the quartz plate that draws big specification.More than the quartz plate produced of five kinds of methods have the problem of a lot of aspects; As: consuming time, consumption worker, power consumption, cutting waste, bubble gas line are many, width and thickness do not reach requirement or the like; All can not satisfy client's modern high technology requirement of products; Owing to receiving the restriction of conventional process techniques and production unit and influencing, directly influence high-tech development.Also do not disclose in the prior art can disposal molding large size quartz plate production unit.
Summary of the invention
The utility model technical problem to be solved is the deficiency to prior art, provides a kind of structure more reasonable, workable, at the shaped device that guarantees to realize under the product quality premise one-time formed disposal molding large size quartz plate.
The utility model technical problem to be solved is to realize through following technical scheme.The utility model is a kind of shaped device of disposal molding large size quartz plate, comprises quartz continuous melting furnace and arm-tie machine, and it also is provided with power supply system and system; Be characterized in: described quartz continuous melting furnace comprises body of heater and is located at the intravital crucible of stove; Be provided with core bar in the crucible, the lower end of core bar is connected with flow director, and the bottom of crucible is provided with the moulding discharge port; The flow director use that matches with the moulding discharge port forms tapping channel between the two; The long-width ratio of described moulding discharge port is 550:20-26; Below the quartz continuous melting furnace discharge port, be provided with laser measuring apparatus; Described arm-tie machine is horizontal arm-tie machine, and the drive-motor of arm-tie machine is provided with frequency transformer; Frequency transformer, laser measuring apparatus, power supply system all are connected with system.
In the shaped device of above-described disposal molding large size quartz plate: the shape of described moulding discharge port is preferably ellipse, and its shape also can be rectangle.When there were the gradual change situation in length, the width of moulding discharge port, the length and width degree value of the long-width ratio of moulding discharge port was as the criterion with the longest or the wideest value.
The described large size quartz plate of the utility model refers generally to the quartz plate that width reaches 360-400mm.System described in the utility model and power supply system can be used disclosed any industrial control system and power supply system that is adapted to the utility model in the present technology.
Compared with prior art, the utility model technology and device have the following advantages:
One, the utility model apparatus structure is reasonable in design, can realize automatic control, is guaranteeing to produce disposal molding large size quartz plate under the product quality premise.
Two, the utility model employing level draws, and it has improved length, the width of quartzy sheet material, the stability of thickness; Its length receives quartz plate gravity and the influence of cutting distance, and the drawing of employing level can draw longer, wideer quartz plate and solve a lot of problems that need welding simultaneously.
Three, the utility model adopts the reasonable preparation of power supply system and heating system, can need to supply power also energy efficient when improving the quality of products according to actual production process.
Four, the utility model adopts frequency transformer to cooperate laser measuring apparatus to control the width and the thickness of quartz plate automatically.
Description of drawings
Fig. 1 is a kind of structural representation of the shaped device of the utility model disposal molding large size quartz plate;
Fig. 2 is a kind of structural representation of crucible bottom of the shaped device of the utility model disposal molding large size quartz plate;
Fig. 3 is a kind of plan structure synoptic diagram of crucible bottom of the shaped device of the utility model disposal molding large size quartz plate.
Embodiment
Following with reference to accompanying drawing, further describe the concrete technical scheme of the utility model, so that those skilled in the art understands the utility model further, and do not constitute restriction to its right.
Claims (2)
1. the shaped device of disposal molding large size quartz plate comprises quartz continuous melting furnace and arm-tie machine, and it also is provided with power supply system and system; It is characterized in that: described quartz continuous melting furnace comprises body of heater and is located at the intravital crucible of stove; Be provided with core bar in the crucible, the lower end of core bar is connected with flow director, and the bottom of crucible is provided with the moulding discharge port; The flow director use that matches with the moulding discharge port forms tapping channel between the two; The long-width ratio of described moulding discharge port is 550:20-26; Below the quartz continuous melting furnace discharge port, be provided with laser measuring apparatus; Described arm-tie machine is horizontal arm-tie machine, and the drive-motor of arm-tie machine is provided with frequency transformer; Frequency transformer, laser measuring apparatus, power supply system all are connected with system.
2. the shaped device of disposal molding large size quartz plate according to claim 1 is characterized in that: described moulding discharge port is for oval.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012200952631U CN202482211U (en) | 2012-03-14 | 2012-03-14 | Forming device for forming large-size quartz plate in one step |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012200952631U CN202482211U (en) | 2012-03-14 | 2012-03-14 | Forming device for forming large-size quartz plate in one step |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202482211U true CN202482211U (en) | 2012-10-10 |
Family
ID=46956649
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012200952631U Expired - Fee Related CN202482211U (en) | 2012-03-14 | 2012-03-14 | Forming device for forming large-size quartz plate in one step |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202482211U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102583978A (en) * | 2012-03-14 | 2012-07-18 | 江苏伟创硅业科技有限公司 | Production process and device for forming large-sized quartz plates at one time |
| CN104571150A (en) * | 2014-11-19 | 2015-04-29 | 田志恒 | Flow control system for molten ceramic fiber |
-
2012
- 2012-03-14 CN CN2012200952631U patent/CN202482211U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102583978A (en) * | 2012-03-14 | 2012-07-18 | 江苏伟创硅业科技有限公司 | Production process and device for forming large-sized quartz plates at one time |
| CN104571150A (en) * | 2014-11-19 | 2015-04-29 | 田志恒 | Flow control system for molten ceramic fiber |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20160224 Address after: Donghai County pingming Town Industrial Park in Jiangsu Province, Lianyungang City No. 222300 Patentee after: Jiangsu Sheng Da quartz ware company limited Address before: 222300, Jiangsu, Donghai County, Lianyungang, East China Sea Economic Development Zone, the Yellow River Road South, Fu Chen Road West, Binhe Road North Patentee before: Jiangsu Weichuang Silicon Industry Technology Co., Ltd. |
|
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20121010 Termination date: 20180314 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |