CN202473120U - Automatic production equipment for LED (light-emitting diode) display screen - Google Patents
Automatic production equipment for LED (light-emitting diode) display screen Download PDFInfo
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- CN202473120U CN202473120U CN2012200467797U CN201220046779U CN202473120U CN 202473120 U CN202473120 U CN 202473120U CN 2012200467797 U CN2012200467797 U CN 2012200467797U CN 201220046779 U CN201220046779 U CN 201220046779U CN 202473120 U CN202473120 U CN 202473120U
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Abstract
The utility model discloses automatic production equipment for an LED (light-emitting diode) display screen, comprising a central control module, as well as a plugging-in module, a welding module, a sealant-pouring module, a freezing module, an ageing module, a three-protection module, an assembly module, and other modules which are connected with the central control module respectively, wherein the central control module is provided with an information monitoring module used for collecting various monitoring information of a production line, an information management module used for processing the information collected by the monitoring module, and a monitoring management module connected to the central control module; and the central control module is used for setting and amending the process parameters of each module in the production line. The automatic production equipment disclosed by the utility model can greatly provide intelligent management and monitoring for a fully-automatic production line integrated by each piece of production equipment in the production line for the LED display screen, thus providing a flexible fully-automatic production line; and the automatic production equipment is further provided with an emergency braking module, a fire danger alarming and extinguishment module and the like which are used for dealing with accidents, thus ensuring the production safety of the whole production line.
Description
Technical field
The present invention relates to a kind of LED display automatic producing device.
Background technology
LED (Light Emitting Diode), light emitting diode is a kind of solid-state semiconductor devices that can electric energy be converted into visible light, it can directly be converted into light to electricity.Because advantages such as LED has that volume is little, power consumption is low, long service life, high brightness, low in calories, sturdy and durable and environmental protection, the figure of the LED that in life, is seen everywhere is like illumination, display screen, pilot lamp, ornament lamp or the like.Along with the development of technology, the technology of LED display module production and equipment also more and more develop toward the direction of robotization, from the manual production to the automated production, transform.In the production run of LED display; Need use a series of different production equipment; Like LED display chip mounter, LED display fully-automatic plug-in machine, the full-automatic crest welder of LED display or the like various automated production equipments, also comprise picture provide burn-in test, high temperature test etc. these be used for production equipment that LED display is tested.This a series of production equipment has been formed the automatic production line of LED display module jointly.But between each production equipment of present most of production line is independently, so inevitably influenced production efficiency to a certain extent.And each equipment integration is become a fully-automatic production line for only a few; Because the otherness between each production equipment is very big; So inevitably on problem, can have serious deficiency to the management of whole production line and control and production safety guarantee; That is to say, lack a better controlling and management system for the production line of the LED automated production of forming by a lot of different equipment.
Summary of the invention
Control and managerial deficiency to the LED display automatic production line have designed a kind of LED display automatic producing device, and design proposal is:
A kind of LED display automatic producing device; Comprise central control module; Be connected with central control module respectively with lower module: be used for LED be installed to pcb board card module, be used for LED be welded to pcb board welding module, be used for to the formed LED assembly of the pcb board that is welded with LED encapsulating the encapsulating module, be used for to the LED assembly carry out freezing test freezing module, be used for to the LED assembly carry out burn-in test aging module, be used for to the LED assembly carry out three anti-lacquerer's prefaces three anti-modules, be used to dry the LED assembly the oven dry module, be used for the LED assembly be installed to base and panel Knockdown block, be used for packed products LED assembly the packing module, be used for the stacking module of stacking operation and the pipeline module of conveying products; Central control module is provided with the information monitoring module of the various monitoring informations that are used to collect production line; Be used to handle the information management module of the collected information of monitoring modular, and the monitoring management module that is connected to central control module; Said central control module is set and is revised the technological parameter of each module of production line.
Concrete; Said monitoring management module comprises that the welding that is connected to welding module detects administration module; Be connected to the freezing detection administration module of freezing module; Be connected to the aging detection administration module of aging module, and be used to detect the correction detection administration module of preceding LED of LED assembly installation and LED module position and reverse and detect administration module.
Preferably, central control module also is provided with the brake hard module; Said brake hard module is cleared up conflict through the harmless arbitration of network, makes central control module produce corresponding emergency brake command.
Preferably, said central control module also is provided with automatic alarm module; The monitoring result that said automatic alarm module produces according to information management module is reported to the police to the information that preset needs are reported to the police accordingly.
Preferably, also be provided with the fire warning fire suppression module that is connected with central control module; Said fire warning fire suppression module comprises fire warning device, emergency power off device and automatic fire extinguisher.
Preferably, also be provided with the statistical module that is connected with central control module, be used to write down and show that said main duty parameter that each module provided and the finished product that is connected with central control module count information, be responsible for Report Server Management and printing.
Preferably, said central control module and each module of being connected with central control system communicate through the CAN network.
Preferably, described central control module is arranged on the industrial computer.
In sum, the present invention has following remarkable beneficial effect: the full-automatic production line that (1) can be integrated into each production equipment of LED display production line well provides intelligent management and monitoring; The technological parameter of each equipment of production line is set and revised, thereby an automatic production line flexibly is provided; (2) be provided with brake hard module, fire warning device, emergency power off device and automatic fire extinguisher, can play good guaranteeing role the production safety of whole production line.
Description of drawings
Fig. 1 is the system construction drawing of LED display automatic producing device.
Embodiment
In order to let those skilled in the art can understand technical scheme of the present invention better, the present invention is done further elaboration below in conjunction with accompanying drawing.
A kind of LED display automatic producing device, be provided with central control module and be connected with central control module respectively with lower module:
Be used for LED be installed to pcb board card module, be used for LED be welded to pcb board welding module, be used for to the pcb board that has welded LED (calling the LED assembly in the following text) encapsulating the encapsulating module, be used for freezing test freezing module, be used for burn-in test aging module, be used to carry out three anti-lacquerer's prefaces three anti-modules, be used to dry the pcb board lacquer painting the oven dry module, be used to assemble the pipeline module of Knockdown block, the packing module that is used for packed products, the stacking module that is used for the stacking operation and conveying products that pcb board is installed to base and panel, above-mentioned each module is all collected working condition and on-site parameters separately in real time and the information of collecting is sent to central control module.
Central control module is provided with the information monitoring module and the information management module that is used to handle the collected information of monitoring modular of the various monitoring informations that are used to collect production line; Central control module is set and is revised the technological parameter of each module of production line as required; For example freezing module is carried out the time and the temperature parameter of freezing test, the setting and the modification of drying time of oven dry module or the like.Also be provided with the monitoring management module that is connected to central control module simultaneously; The monitoring management module comprises that being connected to the welding that welding module is used to detect the wave-soldering welding quality detects administration module, and is used to detect the correction that the LED assembly is installed to LED element before base and the panel and LED module position and detects administration module and counter-rotating detection administration module.
During production application; Card module is inserted to the LED element on the pcb board; The pcb board of inserting good LED element is transported to welding module carries out wave-soldering and be welded to the LED element on the pcb board and detect the administration module butt welding point through welding and carry out image detection, carry out the test of freezing test and high temperature ageing with detecting qualified product respectively through freezing module and aging module, simultaneously the freezing detection administration module and the detection administration module that wears out; After test finishes; Three anti-modules will be carried out the sprayings of three anti-lacquers and dry through the oven dry module the LED assembly, and Knockdown block LED assembly is installed on the base then, through the encapsulating module LED assembly is carried out encapsulating again and fixes; Behind the encapsulating; Knockdown block is installed to panel on the base that the LED assembly is housed again, in the installation procedure of base and panel, is the degree of accuracy that guarantees to install; Knockdown block combination correction detects administration module and counter-rotating detection administration module passes through to detect LED element, LED module position and flip angle, and the LED assembly is made corresponding adjustment.At last, through the packing module mounted LED assembly is packed.
Simultaneously, the LED assembly all need carry out the stacking operation when operations such as freezing, aging, base and panel assembling, and the stacking module mainly is responsible for the stacking operation, and situation such as product layering queuing stacking and on-site parameters are sent to central control module; Be provided with the pipeline module in addition and be connected between module and the module, so that accomplish the quick conveying of product, the work information that the pipeline module is carried product sends to central control module.Central control module is arranged on the industrial computer, and through the module communication on CAN network and the above-mentioned production line.Each module on the production line sends to central control module with separately working condition and on-site parameters; Central control module receives information through the information monitoring module; And the information of receiving is analyzed through information management module; Analysis result is delivered to front end show, and can generate corresponding setting information (like technological parameter modification information etc.) as required, and the information that will be provided with sends on the production line on the corresponding module.
In process of production; Because the situation of each aspects such as material specification, production process and production technology that produce is all different usually; In order to adapt to these condition of different, can also carry out manual work to the technological parameter of each equipment of production line through middle control module and set and revise.
For the personnel in the production run or property safety obtain good guarantee, central control module also is provided with brake hard module and alarm module automatically.The brake hard module is cleared up conflict through the harmless arbitration of network, makes central control module produce corresponding emergency brake command and sends on each module of production line.Automatically alarm module is reported to the police to the information that preset needs are reported to the police according to the monitoring result of administration module generation accordingly.Some emergency episodes (like certain device fails or the like) for example take place in process of production; After the brake hard module receives the information that the equipment such as sensor on the production line that are installed in send; Send emergency brake command according to actual conditions; Through harmless arbitration mechanism, to certain/a little equipment or full production line carry out brake hard, and send corresponding alarm through automatic alarm module.
In the process of producing, the threat of fire also exists, and in order further to ensure production safety, native system also is provided with the fire warning fire suppression module that is connected with central control module.Fire warning fire suppression module comprises fire warning device, emergency power off device and automatic fire extinguisher.In the breaking out of fire dangerous situation; Be installed in the existence that the sensor monitors on the production line arrives fire; Just can send corresponding information to central control module; Central control module just calls the fire alarm module after receiving information, and the fire alarm module will start the fire warning device reports to the police, start simultaneously the emergency power off device cut off certain/power supply of a little or whole production line and start automatic fire extinguisher and put out a fire.
For the ease of the staff to the monitoring of production line and the tracking of production run; The utility model also is provided with the statistical module that is connected with central control module; Be used to write down and show that said main duty parameter that each module provided and the finished product that is connected with central control module count information, and responsible Report Server Management and printing.
The functional module that the utility model is not specifically introduced all can adopt ripe functional module of the prior art, repeats no more at this.
Present embodiment is the more excellent embodiment of the utility model; Need to prove; Under the situation that does not deviate from the utility model spirit and essence thereof; Those of ordinary skill in the art work as can make various corresponding changes and distortion according to the utility model, but these changes and distortion all should belong to the protection domain of the appended claim of the utility model.
Claims (8)
1. LED display automatic producing device; Comprise central control module; Be connected with central control module respectively with lower module: be used for LED be installed to pcb board card module, be used for LED be welded to pcb board welding module, be used for to the formed LED assembly of the pcb board that is welded with LED encapsulating the encapsulating module, be used for to the LED assembly carry out freezing test freezing module, be used for to the LED assembly carry out burn-in test aging module, be used for to the LED assembly carry out three anti-lacquerer's prefaces three anti-modules, be used to dry the LED assembly the oven dry module, be used for the LED assembly be installed to base and panel Knockdown block, be used for packed products LED assembly the packing module, be used for the stacking module of stacking operation and the pipeline module of conveying products; It is characterized in that: central control module is provided with the information monitoring module of the various monitoring informations that are used to collect production line; Be used to handle the information management module of the collected information of monitoring modular, and the monitoring management module that is connected to central control module; Said central control module is set and is revised the technological parameter of each module of production line.
2. LED display automatic producing device according to claim 1; It is characterized in that; Said monitoring management module comprises that the welding that is connected to welding module detects administration module; Be connected to the freezing detection administration module of freezing module, be connected to the aging detection administration module of aging module, and be used to detect the correction detection administration module of preceding LED of LED assembly installation and LED module position and reverse and detect administration module.
3. LED display automatic producing device according to claim 2 is characterized in that central control module also is provided with the brake hard module;
Said brake hard module is cleared up conflict through the harmless arbitration of network, makes central control module produce corresponding emergency brake command.
4. LED display automatic producing device according to claim 3 is characterized in that said central control module also is provided with automatic alarm module;
The monitoring result that said automatic alarm module produces according to information management module is reported to the police to the information that preset needs are reported to the police accordingly.
5. LED display automatic producing device according to claim 4 is characterized in that, also is provided with the fire warning fire suppression module that is connected with central control module;
Said fire warning fire suppression module comprises fire warning device, emergency power off device and automatic fire extinguisher.
6. LED display automatic producing device according to claim 5; It is characterized in that; Also be provided with the statistical module that is connected with central control module; Be used to write down and show that said main duty parameter that each module provided and the finished product that is connected with central control module count information, be responsible for Report Server Management and printing.
7. LED display automatic producing device according to claim 6 is characterized in that, said central control module and each module that is connected with central control system communicate through the CAN network.
8. LED display automatic producing device according to claim 7 is characterized in that described central control module is arranged on the industrial computer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012200467797U CN202473120U (en) | 2012-02-14 | 2012-02-14 | Automatic production equipment for LED (light-emitting diode) display screen |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012200467797U CN202473120U (en) | 2012-02-14 | 2012-02-14 | Automatic production equipment for LED (light-emitting diode) display screen |
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| Publication Number | Publication Date |
|---|---|
| CN202473120U true CN202473120U (en) | 2012-10-03 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012200467797U Expired - Fee Related CN202473120U (en) | 2012-02-14 | 2012-02-14 | Automatic production equipment for LED (light-emitting diode) display screen |
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| CN (1) | CN202473120U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106735675A (en) * | 2016-12-07 | 2017-05-31 | 实丰文化发展股份有限公司 | A kind of toy remote control controller automatization manufacturing process |
| CN108828799A (en) * | 2018-03-29 | 2018-11-16 | 芜湖凌梦电子商务有限公司 | A kind of tablet personal computer display screen production equipment |
-
2012
- 2012-02-14 CN CN2012200467797U patent/CN202473120U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106735675A (en) * | 2016-12-07 | 2017-05-31 | 实丰文化发展股份有限公司 | A kind of toy remote control controller automatization manufacturing process |
| CN108828799A (en) * | 2018-03-29 | 2018-11-16 | 芜湖凌梦电子商务有限公司 | A kind of tablet personal computer display screen production equipment |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20121003 Termination date: 20160214 |
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| CF01 | Termination of patent right due to non-payment of annual fee |