CN202472439U - Automatic control system of CDQ of CDQ boiler - Google Patents

Automatic control system of CDQ of CDQ boiler Download PDF

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Publication number
CN202472439U
CN202472439U CN2011204986346U CN201120498634U CN202472439U CN 202472439 U CN202472439 U CN 202472439U CN 2011204986346 U CN2011204986346 U CN 2011204986346U CN 201120498634 U CN201120498634 U CN 201120498634U CN 202472439 U CN202472439 U CN 202472439U
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CN
China
Prior art keywords
coke
cdq
dried
control system
putting out
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN2011204986346U
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Chinese (zh)
Inventor
徐继红
宋婕
周长华
梁清华
宋扬
田坤
刘杰
刘春荣
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Jinan Iron and Steel Co Ltd
Jinan Iron and Steel Group Co Ltd
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Jinan Iron and Steel Co Ltd
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Priority to CN2011204986346U priority Critical patent/CN202472439U/en
Application granted granted Critical
Publication of CN202472439U publication Critical patent/CN202472439U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model provides an automatic control system of CDQ (Coke Dry Quenching) of a CDQ boiler. The automatic control system of the CDQ of the CDQ boiler includes a central processor, and an upper limit stock-level detecting device, a corrected stock-level detecting device, a coke injecting device, a coke discharging device and a coke conveying device. The upper limit stock-level detecting device is arranged in a coke inlet of the CDQ boiler. The corrected stock-level detecting device is arranged on a middle upper position of the CDQ boiler. The coke injecting device is used for conveying the coke into the CDQ boiler. The coke discharging device is arranged in a coke outlet of the CDQ boiler. The coke conveying device is arranged below the coke outlet. The automatic control system of the CDQ of the CDQ boiler realizes the continuous monitoring of the stock level of the CDQ boiler by adopting a method of computing the stock of CDQ material in real time and correcting automatically, thereby enhancing the safety performance and stability of the CDQ production, guaranteeing the smooth run of production and improving the production efficiency. The automatic control system of the CDQ of the CDQ boiler provided by the utility model is low in cost and high in reliability, and has good applicability. The automatic control system of the CDQ of the CDQ boiler provided by the utility model can be applied easily and has comparatively high promotion and application value.

Description

The dried stove dry coke quenching automatic control system of putting out
Technical field
The utility model relates to a kind of control system, specifically a kind of dried stove dry coke quenching automatic control system and control method put out.
Background technology
Dry Quenching Technology originates from Switzerland in 20 beginnings of the century, introduces domesticly in the eighties in 20th century, because it has and improves coke quality, improves environment, reclaims the energy, helps the advantage of aspects such as enterprise's sustainable development, has been widely used in iron and steel enterprise at present.Dry coke quenching technology briefly is to put out in the stove dried; The inert gas and the dried red heat coke reverse heat-exchange that puts out in the stove of packing into; Coke is cooled after continuous coke discharging device is discharged on the belt conveyor, is transported to coke screening station, through the raw material of defocused qualified coke as subsequent processing ironmaking that sieve.
Produce intermittent successional contradiction of producing for solving coke oven with dry coke quenching; On the cooling chamber of dry coke quenching, be provided with and prestore the chamber as buffer area; To keep the balance of dress Jiao and coke discharging system; Ensure the continuity that dry coke quenching is produced, guarantee that the dried stove that puts out has enough heat transferred steam generator systems, keep the trouble-free operation of follow-up power generation process with waste heat.In the dry coke quenching production run; Monitoring material position is very important; Require the dried furnace charge position of putting out to maintain normal level during ordinary production; The too high continuation dress that do not allow of material level is burnt, and material level is crossed to hang down and do not allowed to continue coke discharging, so the correct detection of material level is most important for the continuity that guarantees dry coke quenching production, security and stability with reasonable control.
Traditional level gauging mode can be divided into direct measurement and measure indirectly according to the form that contacts with medium.The measurement of dry coke quenching material level because exist high temperature, high dust and have volatile substance to produce, is difficult to realize direct measurement; The methods of measuring indirectly that adopt like GAMMA ray level-sensing device, capacitance material level meter more; Radar level gauge etc.; GAMMA ray level-sensing device wherein and since have factors such as the environment temperature of not receiving, humidity, pressure influence, install simple, maintenance is little, stability is high, is specially adapted to HTHP; Level gauging in the airtight container such as severe corrosive, explosive property is widely used in dried measurement of putting out the furnace charge position.But this detection method exists signal discrete, can not reflect the dried material stock amount in the stove of putting out in real time, is unfavorable for realizing the dried chain control that the real-time prison of stove material stock amount shows and produces of putting out.
The utility model content
To above-mentioned deficiency; The utility model provides a kind of dried stove dry coke quenching automatic control system and control method put out; It not only can reflect the dried situation of putting out material stock amount in the stove in real time; Be unfavorable for realizing driedly putting out the prison chain control showing and produces in real time of stove material stock amount, and can realize driedly putting out the monitoring in real time of stove material stock amount and controlling.
The technical scheme that its technical matters of the utility model solution is taked is: a kind of dried stove dry coke quenching automatic control system of putting out; It is characterized in that the upper limit material-level detecting device that comprises central controller and be connected with central controller respectively, correction material-level detecting device, coke feeding device, coke discharger and coke transport; Said upper limit material-level detecting device is arranged on dried throwing Jiao Kou place of putting out stove; Said correction material-level detecting device is arranged on the dried position, stove middle and upper part of putting out; Said coke feeding device is used for coke is transported to dried putting out in the stove; Said coke discharger is arranged on dried coke discharging mouth place of putting out stove, and said coke transport is arranged on coke discharging mouth below.
Said central controller adopts the PLC controller.
Said upper limit material-level detecting device comprises the capacitance material level meter.
Said correction material-level detecting device comprises GAMMA ray level-sensing device, and the GAMMA ray irradiation source of said GAMMA ray level-sensing device and GAMMA ray detector are separately positioned on the dried symmetrical position, stove middle and upper part of putting out.
Said coke feeding device comprises the coke lifting gear.
Said coke transport comprises the belt conveyer scale conveyor.
A kind of dried stove dry coke quenching autocontrol method that puts out is characterized in that, may further comprise the steps:
System detects;
Obtain the dried oven coke material stock amount of putting out;
Drop into coke to the dried stove that puts out;
Discharge coke;
System calibration.
Saidly may further comprise the steps to dried pack into the step of coke of stove of putting out:
Start lifting gear and promote coke, and drop into coke;
Detect the input coke and whether reach the upper limit;
Calculate the coke input amount.
The step of said discharge coke may further comprise the steps:
Start the coke discharging device and discharge coke;
Coke is discharged meausring apparatus weighing coke discharge rate.
The step of said system calibration may further comprise the steps:
Detect the dried oven coke that puts out and whether reach correction material level position;
Calculated correction value;
System calibration.
The beneficial effect of the utility model is: the utility model has been realized dried continuous monitoring of putting out the furnace charge position, makes the security of dry coke quenching production and stability be able to strengthen, and has guaranteed carrying out smoothly of production, has improved production efficiency.The utility model cost is low, and reliability is high, applicability is good, implements easily, has higher popularization and application values.
Description of drawings
Fig. 1 is the control principle block diagram of the utility model;
Fig. 2 is the structural representation of the utility model one embodiment;
Fig. 3 is the program flow diagram of the utility model;
Wherein, the 1 dried stove, 2 that puts out is thrown Jiao Kou, 3 coke discharging mouths, 4 dried radiographic source, the ray receiver 7 coke feeding devices of 62 GAMMA ray level-sensing devices, 8 coke dischargers, the 9 belt conveyer scale conveyors that put out furnace cavity, 5 capacitance material level meters, 61GAMMA ray level-sensing device.
Embodiment
As depicted in figs. 1 and 2; A kind of dried stove dry coke quenching automatic control system of putting out, the upper limit material-level detecting device capacitance material level meter 5 that comprises the PLC controller and be connected with the PLC controller respectively, correction material-level detecting device GAMMA ray level-sensing device 6, coke feeding device 7, coke discharger 8 and coke output unit 9.Said capacitance material level meter 5 is arranged on dried burnt mouthful 2 places of throwing of putting out stove 1; The GAMMA ray irradiation source 61 and the GAMMA ray detector 62 of said GAMMA ray level-sensing device are separately positioned on the dried symmetrical position, stove 1 middle and upper part of putting out; Said coke feeding device 7 is used for coke is transported to dried putting out in the furnace cavity 4 from throwing burnt mouthful 2; Said coke discharger 8 is arranged on dried coke discharging mouth 3 places of putting out stove, and said belt conveyer scale conveyor 9 is arranged on coke discharging mouth 3 belows, is used to carry coke and measures the coke discharge rate.Said coke feeding device 8 adopts the coke lifting gear that coke is transported to dried burnt mouthful 2 places of throwing of putting out stove.
Fig. 3 is the program flow diagram of the utility model; As shown in Figure 3, a kind of dried stove dry coke quenching autocontrol method that puts out may further comprise the steps:
Step 100, the work beginning.
Step 101 is carried out system and device and is detected, and detects the ruuning situation of each functional unit.
Step 102, whether system detects normal, normal if system detects, and gets into step 103; Otherwise, carry out trouble hunting and change step 101 over to.
Step 103 is obtained the dried coke material stock amount of putting out stove;
Whether step 104 drops into coke to dried putting out in the furnace cavity, if drop into coke, then change step 105 over to, otherwise, continue execution in step 104, wait for the work order that drops into coke.
Step 105 starts lifting gear and promotes coke, drops into coke in the furnace cavity to dried putting out.
Detect the input coke and whether reach the upper limit;
Step 106, whether the dried coke that puts out in the furnace cavity reaches coke is dropped into the upper limit, drops into the upper limit if reach coke, then calculates the coke input amount and changes step 107 over to; Do not drop into the upper limit if reach coke, then change step 104 over to.
Whether step 107 discharges coke, if then change step 108 over to; Otherwise, continue execution in step 107, wait for the work order of coke discharging.
Step 108 starts the coke discharging device coke is discharged on the belt conveyer scale conveyor from the coke discharging mouth, and weighing coke discharge rate and data message send to the PLC controller in the belt conveyer scale conveyor delivery coke process.
Step 109, whether GAMMA ray level-sensing device activates, if activate then get into step 110, otherwise access step 101.
Step 110, system calibrates.
Wherein, coke input amount=amount of coke/inferior x coke drops into number of times, corrected value=coke material stock amount+coke input amount-coke discharge rate.

Claims (6)

1. the dried stove dry coke quenching automatic control system of putting out is characterized in that, the upper limit material-level detecting device that comprises central controller and be connected with central controller respectively, correction material-level detecting device, coke feeding device, coke discharger and coke transport; Said upper limit material-level detecting device is arranged on dried throwing Jiao Kou place of putting out stove; Said correction material-level detecting device is arranged on the dried position, stove middle and upper part of putting out; Said coke feeding device is used for coke is transported to dried putting out in the stove; Said coke discharger is arranged on dried coke discharging mouth place of putting out stove, and said coke transport is arranged on coke discharging mouth below.
2. a kind of dried stove dry coke quenching automatic control system of putting out according to claim 1 is characterized in that, said central controller adopts the PLC controller.
3. a kind of dried stove dry coke quenching automatic control system of putting out according to claim 1 is characterized in that said upper limit material-level detecting device comprises the capacitance material level meter.
4. a kind of dried stove dry coke quenching automatic control system of putting out according to claim 1; It is characterized in that; Said correction material-level detecting device comprises GAMMA ray level-sensing device, and the GAMMA ray irradiation source of said GAMMA ray level-sensing device and GAMMA ray detector are separately positioned on the dried symmetrical position, stove middle and upper part of putting out.
5. a kind of dried stove dry coke quenching automatic control system of putting out according to claim 1 is characterized in that said coke feeding device comprises the coke lifting gear.
6. a kind of dried stove dry coke quenching automatic control system of putting out according to claim 1 is characterized in that said coke transport comprises the belt conveyer scale conveyor.
CN2011204986346U 2011-12-05 2011-12-05 Automatic control system of CDQ of CDQ boiler Expired - Fee Related CN202472439U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2011204986346U CN202472439U (en) 2011-12-05 2011-12-05 Automatic control system of CDQ of CDQ boiler

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2011204986346U CN202472439U (en) 2011-12-05 2011-12-05 Automatic control system of CDQ of CDQ boiler

Publications (1)

Publication Number Publication Date
CN202472439U true CN202472439U (en) 2012-10-03

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN2011204986346U Expired - Fee Related CN202472439U (en) 2011-12-05 2011-12-05 Automatic control system of CDQ of CDQ boiler

Country Status (1)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102495642A (en) * 2011-12-05 2012-06-13 济南钢铁股份有限公司 Dry quenching automatic control system of coke dry quenching furnace and control method thereof
CN103122250A (en) * 2013-01-17 2013-05-29 北京佰能电气技术有限公司 Electrical transmission control system of dry quenching elevator

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102495642A (en) * 2011-12-05 2012-06-13 济南钢铁股份有限公司 Dry quenching automatic control system of coke dry quenching furnace and control method thereof
CN103122250A (en) * 2013-01-17 2013-05-29 北京佰能电气技术有限公司 Electrical transmission control system of dry quenching elevator
CN103122250B (en) * 2013-01-17 2014-02-26 北京佰能电气技术有限公司 Electrical transmission control system of dry quenching elevator

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20121003

Termination date: 20161205

CF01 Termination of patent right due to non-payment of annual fee