CN202470761U - Electric heating furnace drying device used for intermediate frequency furnace - Google Patents

Electric heating furnace drying device used for intermediate frequency furnace Download PDF

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Publication number
CN202470761U
CN202470761U CN2012200503191U CN201220050319U CN202470761U CN 202470761 U CN202470761 U CN 202470761U CN 2012200503191 U CN2012200503191 U CN 2012200503191U CN 201220050319 U CN201220050319 U CN 201220050319U CN 202470761 U CN202470761 U CN 202470761U
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CN
China
Prior art keywords
intermediate frequency
electric heating
frequency furnace
furnace
drying device
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN2012200503191U
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Chinese (zh)
Inventor
李固成
禹彬
王安民
陈硕
屈青山
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ZHUMADIAN YONGCHENG WEAR-RESISTANT MATERIALS CO LTD
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ZHUMADIAN YONGCHENG WEAR-RESISTANT MATERIALS CO LTD
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
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Priority to CN2012200503191U priority Critical patent/CN202470761U/en
Application granted granted Critical
Publication of CN202470761U publication Critical patent/CN202470761U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model relates to an electric heating furnace drying device used for an intermediate frequency furnace. The electric heating furnace drying device comprises a platy base and an electric heating tube, wherein the electric heating tube is fixed on the platy base; when the electric heating furnace drying device is used, an operator firstly slowly and safely places the electric heating furnace drying device into the intermediate frequency furnace, then the electric heating furnace drying device is powered on, and after power-on and continuous drying for 72 or more than 72 hours (depended on specification and size of the intermediate frequency furnace), the electric heating furnace drying device is powered off and taken out, and then production and smelting can be carried out; therefore, when an intermediate frequency furnace host machine controls production and smelting of one intermediate frequency furnace, another intermediate frequency furnace connected with the intermediate frequency furnace host machine can be dried by virtue of the electric heating furnace drying device, normal production is not influenced, and further the problem that the efficiency for drying the intermediate frequency furnace is low in the prior art is solved.

Description

Intermediate frequency furnace is with electrical heating baker device
Technical field
The utility model relates to the servicing unit technical field of the intermediate frequency furnace that is used for metal smelt, relates in particular to a kind of intermediate frequency furnace with electrical heating baker device.
Background technology
Intermediate frequency furnace has another name called the intermediate frequency coreless induction furnace, is the key equipment that coloured at present and ferrous metal etc. are cast and smelted, because its burn-off rate is fast; The metallic element scaling loss is few, and the saving electricity charge are obvious, and noise is low; Low in the pollution of the environment, characteristics such as safe and reliable are widely applied by industry both at home and abroad.The intermediate frequency furnace liner is commonly called as flue or crucible, is to form with the refractory material ramming, must the liner crucible that ramming becomes be toasted → dry before using → sintering after, can come into operation.After using certain hour, the new furnace lining crucible of ramming again after must old furnace lining being removed, and then will new furnace lining baking → oven dry → sintering → regeneration product melting, carry out the work production melting so again and again.
Past is the baker process to the baking → oven dry → sintering of intermediate frequency inner lining of furnace material, mainly is to use intermediate frequency furnace main frame self baker (medium and small intermediate frequency furnace power supply be generally 380V-660V and with first-class), and the intermediate frequency furnace main engine power is big on the one hand, and power consumption is big; The intermediate frequency furnace that adopts at present on the other hand is the circuit arrangement (promptly a main frame supplies two middle frequency furnaces) of one drag two mostly, during as if the production melting, can not carry out baker to another intermediate frequency furnace; If during baker, then can't carry out the production melting, influence the raising of production efficiency.
The utility model content
The utility model provides a kind of intermediate frequency furnace convenient to operation with electrical heating baker device, be intended to solve the inefficient problem of the baker of intermediate frequency furnace in the prior art.
This intermediate frequency furnace is following with the technical scheme of electrical heating baker device:
A kind of intermediate frequency furnace is with electrical heating baker device, comprises by refractory material being used to of processing being installed in the tabular pedestal in the adaptive intermediate frequency furnace crucible, is fixed with on the said tabular pedestal to be used for the electric heating tube that the furnace lining to intermediate frequency furnace toasts.
Said electric heating tube is a U type electric heating tube.
Being shaped as of said tabular pedestal is discoideus, and said electric heater has three, and evenly is laid on the said tabular pedestal around circumferencial direction.
Said tabular pedestal is high-temperature insulation plate or high temperature resistant steel plate or cement asbestos board.
The baker device is made up of tabular pedestal and electric heating tube in the utility model, and electric heating tube is fixed on the tabular pedestal, in use; The operator slowly and safely inserts electric heating baker device in the intermediate frequency furnace earlier, and energized treats that energising baking continuously is about more than 72 hours or 72 hours back (looking intermediate frequency furnace specification, size decision) then; Cut off the electricity supply again, take out the baker device, can carry out the production melting; Thereby make the intermediate frequency furnace main frame when intermediate frequency furnace of control carries out the production melting; Another intermediate frequency furnace that is connected with this intermediate frequency furnace host computer control can toast through this baker device, and does not influence ordinary production, and then has solved the inefficient problem of the baker of intermediate frequency furnace in the prior art; Simultaneously, this intermediate frequency furnace also has the following advantages with electrical heating baker device:
1, simple in structure, be convenient to operation;
2, in the baker process, heating-up temperature or programming rate are even, constant temperature, the extraordinary heating curve of having controlled, and do not need personnel's field tracking to control, simple and easy to do.And adopt intermediate frequency furnace main frame baker, answer low-temperature bake in the early stage, in interim temperature dry; The later stage high temperature sintering, and the personnel of need followed the tracks of regulation and control, technology not only complicacy but also waste of manpower resource in 24 hours; Thereby make baker process staff's labour intensity reduce, make the effect of baker improve;
3, in the baker process,, effectively avoided or fundamentally solved the unstable furnace lining cracking that is prone to cause that heats up, the service life of having improved furnace lining because ascending temperature is even or constant temperature;
4, intermediate frequency furnace be if being interrupted when producing, can put into the preheating of baker device in advance, heats up too fast when having avoided production and wears stove, thereby improved the service life of furnace lining;
5, when the one drag two intermediate frequency furnace is produced, if the body of heater of an intermediate frequency furnace is worn stove, another intermediate frequency furnace can put into production at once, has saved the production time, has improved production efficiency;
6, compare with adopting intermediate frequency furnace main frame roast technic, practice thrift the electricity charge, energy-saving effect is obvious.
Description of drawings
Fig. 1 is the structural representation of the embodiment of the utility model;
Fig. 2 is the structural representation of tabular pedestal among Fig. 1;
Fig. 3 is the structural representation of electric heating tube among Fig. 1.
The specific embodiment
The intermediate frequency furnace of the utility model is with the embodiment of electrical heating baker device: like Fig. 1 to shown in Figure 3; This baker device is made up of tabular pedestal 1 and electric heating tube 2; Wherein, tabular pedestal 1 is the discoideus structure that is made up of the high-temperature insulation plate, and electric heating tube 2 is a U type electric heating tube; The connecting bolt 3 that electric heating tube 2 its two ends are provided with is fixed on the tabular pedestal 1; Electric heating tube 2 has three, and evenly is laid on the tabular pedestal 1 around circumferencial direction, offers six on the tabular pedestal 1 and is used to supply bolt that connecting bolt 3 passes with hole 4.
In use, adopt 220V or 380V three phase mains usually, interconnection is at an end (8-15KW/ only) of three U type electric heating tubes 2 respectively; Again with three U type electric heating tubes 2 respectively equidistance be fixed on the tabular pedestal 1, the electrical heating baker device that said fixing is good slowly and is safely inserted in the intermediate frequency furnace energized; The energising baking is about more than 72 hours or 72 hours back (looking intermediate frequency furnace specification and size decision) continuously; Cut off the electricity supply again, take out the baker device, can carry out the production melting.
In use, should note following problem:
1, between drying-out period, forbids water flowing in the induction coil on the intermediate frequency furnace periphery;
2, between drying-out period, should on table, place or hang " baker " sign, prevent artificial the power failure or the security incident generation;
3, regular check baker device power supply situation prevents to blow because of overtension makes resistance wire, causes baking not enough, influences baking quality;
4, baker finishes, and should check that must not there be condensate at each position of furnace lining crucible, steam must not occur, crucible outside wall temperature Ying ≧ 100 ℃ and more than.Allow blow-on production melting after the passed examination.
Tabular pedestal is made up of the high-temperature insulation plate in the above-described embodiments, and in other embodiments, the high-temperature insulation plate also can be by high temperature resistant steel plate or cement asbestos board replacement.
In the above-described embodiments, electric heating tube has three, and in other were implemented, electric heating tube also can be for being less than three or unnecessary three.
In the above-described embodiments, electric heating tube is a U type electric heating tube, and in other embodiments, the shape of electric heating tube also can or be propped up bar-shaped for helical form.
In the above-described embodiments, being shaped as of tabular pedestal is discoideus, and in other embodiments, the shape of tabular pedestal also can be square tabular, triangular shape, semicircle shape or the like shape.

Claims (4)

1. an intermediate frequency furnace is characterized in that with electrical heating baker device: comprise by refractory material being used to of processing being installed in the tabular pedestal in the adaptive intermediate frequency furnace crucible, be fixed with on the said tabular pedestal and be used for the electric heating tube that the furnace lining to intermediate frequency furnace toasts.
2. intermediate frequency furnace according to claim 1 is characterized in that with electrical heating baker device: said electric heating tube is a U type electric heating tube.
3. intermediate frequency furnace according to claim 2 is characterized in that with electrical heating baker device: being shaped as of said tabular pedestal is discoideus, and said electric heater has three, and evenly is laid on the said tabular pedestal around circumferencial direction.
According to claim 1 or 2 or 3 described intermediate frequency furnaces with electrical heating baker device, it is characterized in that: said tabular pedestal is high-temperature insulation plate or high temperature resistant steel plate or cement asbestos board.
CN2012200503191U 2012-02-16 2012-02-16 Electric heating furnace drying device used for intermediate frequency furnace Expired - Fee Related CN202470761U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2012200503191U CN202470761U (en) 2012-02-16 2012-02-16 Electric heating furnace drying device used for intermediate frequency furnace

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2012200503191U CN202470761U (en) 2012-02-16 2012-02-16 Electric heating furnace drying device used for intermediate frequency furnace

Publications (1)

Publication Number Publication Date
CN202470761U true CN202470761U (en) 2012-10-03

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN2012200503191U Expired - Fee Related CN202470761U (en) 2012-02-16 2012-02-16 Electric heating furnace drying device used for intermediate frequency furnace

Country Status (1)

Country Link
CN (1) CN202470761U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105318720A (en) * 2014-07-31 2016-02-10 桂林福达重工锻造有限公司 Baking method of medium-frequency induction coil

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105318720A (en) * 2014-07-31 2016-02-10 桂林福达重工锻造有限公司 Baking method of medium-frequency induction coil

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20121003

Termination date: 20160216

CF01 Termination of patent right due to non-payment of annual fee