CN202462485U - Automatically variable diameter pipe-cutting machine - Google Patents
Automatically variable diameter pipe-cutting machine Download PDFInfo
- Publication number
- CN202462485U CN202462485U CN 201120550989 CN201120550989U CN202462485U CN 202462485 U CN202462485 U CN 202462485U CN 201120550989 CN201120550989 CN 201120550989 CN 201120550989 U CN201120550989 U CN 201120550989U CN 202462485 U CN202462485 U CN 202462485U
- Authority
- CN
- China
- Prior art keywords
- cutting
- controller
- motor
- pipe
- pipe support
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Images
Abstract
The utility model relates to the field of technologies related to pipe-cutting equipment, in particular to an automatically variable diameter pipe-cutting machine which comprises a master control system, a man-machine interface receiving parameters input by a user, a rotary feed controller, a rotary feed motor, a cutting follow-up controller, a cutting follow-up motor, a pipe support controller and a pipe support motor. An input end of the master control system is connected with the man-machine interface. An output end of the master control system is respectively connected with the rotary feed controller, the cutting follow-up controller and the pipe support controller. The rotary feed controller is connected with the rotary feed motor. The cutting follow-up controller is connected with the cutting follow-up motor. The pipe support controller is connected with the pipe support motor. When the specifications (diameter phi and wall thickness delta) of the pipe are changed by a user, all parameters such as pipe support height, blade cutting start and blade cutting end can be automatically adjusted to corresponding values by internal processing by a PLC (programmable logic controller) according to the phi and the delta after the corresponding diameter and wall thickness are input on the man-machine interface.
Description
Technical field
The utility model relates to the pipe cutting equipment correlative technology field, particularly a kind of automatic diameter changing pipe cutting machine.
Background technology
In the production of plastic pipe, a kind of product specification of every replacing all will be carried out a series of adjustment to cutting machine; Like the cutting knife initial point of cutting machine, the feed total amount of cutting and the bearing height of tubing, all to when shutting down, open the protective door of cutting machine; Through hand tools rotary screw position-limit mechanism; And repeatedly adjust cutter location sensor or switch, and will in cutting machine, place a tubing product sample to be produced, carry out repeatedly trial cut and cut action; Can start online production, possess certain danger, unreliability and very big inconvenience.And requiring very, the masterful technique workman could operate.And at all can not online adjusting operation.
The utility model content
The utility model provides a kind of automatic diameter changing pipe cutting machine, to solve prior art to changing a kind of product specification, all will carry out the technical problem of a series of adjustment to cutting machine.
The technical scheme that adopts is following:
A kind of automatic diameter changing pipe cutting machine, the man-machine interface, rotation feed controller, rotation feed motor, cutting that comprise master control system, receives user's input parameter are with movement controller, cutting follow-up motor, pipe support and control device and pipe support motor:
The input of master control system is connected with man-machine interface; The output of master control system is connected with pipe support and control device with movement controller with rotation feed controller, cutting respectively; Rotation feed controller is connected with rotation feed motor; Cutting is connected with the cutting follow-up motor with movement controller, and pipe support and control device is connected with the pipe support motor.
Further, said master control system is programmable logic controller (PLC) (PLC, Programmable Logic Controller).
The utlity model has following characteristics:
1. when the user changes the specification (promptly changing the diameter phi and the wall thickness δ of tubing) of tubing; Only need corresponding diameter and the wall thickness of input on man-machine interface; Whole adjustment of cutting machine: like the bearing height of tubing, the cutting starting point of blade; The cutting end points of blade etc. according to φ and δ, are adjusted corresponding value by PLC automatically through internal arithmetic;
2. each position of cutting machine: the starting point of cutting blade, cutting blade physical location (yellow rod figure) and the Support Position (indication of tubing marginal position) of tubing when cutting.All can dynamically show, need not to open cutting rotary body form at all and go to observe in man-machine interface;
3. adaptive automatic mechanism and automatic gas cutting machine structure are carried out by servomotor, need not sensor at all and provide position signalling, have reduced the mechanism that causes owing to faulty sensor and have damaged or wrong cutting action;
4. the self adaptation that is applicable to diameter changeable pipe material is cut automatically.If the mould that but operation is equipped with automatic diameter changing before the cutting of extruder production line becomes jacket with sizing, then can be implemented in the tubing of producing different size arbitrarily, that need not to shut down, of short duration, switching easily.
Description of drawings
Fig. 1 is the man-machine interface of the utility model embodiment;
Fig. 2 is the system architecture sketch map of the utility model.
The specific embodiment
Below in conjunction with accompanying drawing and specific embodiment the utility model is done further detailed explanation.
As shown in Figure 2; Present embodiment is a kind of automatic diameter changing pipe cutting machine, comprises PLC control system 1, the man-machine interface 2 that receives user's input parameter, rotation feed controller 31, rotation feed motor 41, cuts with movement controller 32, cutting follow-up motor 42, pipe support and control device 33 and pipe support motor 43:
The input of PLC control system 1 is connected with man-machine interface 2; The output of PLC control system 1 is connected with pipe support and control device 33 with movement controller 32 with rotation feed controller 31, cutting respectively; Rotation feed controller 31 is connected with rotation feed motor 41; The feed initial point of 41 pairs of tubing of control rotation feed motor, cutting is connected with cutting follow-up motor 42 with movement controller 32, the feed total amount of 42 pairs of tubing of control cutting follow-up motor; Pipe support and control device 33 is connected the bearing height of 43 pairs of tubing of control valve support motor with pipe support motor 43.
Man-machine interface 2 is as shown in Figure 1:
The user imports all kinds of parameters through man-machine interface 2:
1. Diameter: pipe diameter is set φ.
2. Wall thickness: tube wall thickness δ sets.
3. Limit: the limit initial point of blade (this positional value is fixed as " 0mm ").
4. pipe center: the center of tubing also is the limit terminal point of blade.
Man-machine interface 2 dynamically shows following parameter:
1. Start: feed initial point (indicate in scale through the arrow in the picture position).
2. tubing marginal position indication: the point width of expression blade is from the actual range of pipe outer surface.This position can change according to the bearing height of tubing automatically.
3. scale: indicate each positional value
4. the physical location symbol of blade: in the process of feed or withdrawing, this position symbol can dynamically change.
1, the position computing of feed initial point Y:
In the cutting of tubing, in continuous production, be unlikely to answer back to blade in order to make tubing, it is far away more that the tubing that diameter is big more, feed initial point will leave cutting machine rotation cutting center; On the contrary, the tubing that diameter is more little is not turned the distance at feed initial point and cutting center down; Though can not answer back to blade,, the distance of the feed of cutting and withdrawing can extend; Also can extend greatly the cycle time of cutting, do not reach line speed, therefore at all; Feed initial point Y and pipe diameter φ exist the relation of linear inverse ratio, and pipe diameter is big more, and the position of starting point is more little; This point can be found out (among Fig. 1, influenced by the man-machine interface picture size, pipe diameter is represented through tubing edge edge) from Fig. 1.We represent this linear inverse relation through equation: Y=a* φ+b; Wherein φ is a pipe diameter, and Y is the feed initial point, if can obtain a, b value; As long as set pipe diameter φ, PLC control system 1 promptly obtains feed initial point Y (being known by equation) through equation so.Can be known that by Fig. 2 the motion of blade is driven by control rotation feed motor 41, in a single day PLC control system 1 calculates feed initial point Y, and control rotation feed motor 41 will drive blade movement to suitable feed initial point Y, is exactly the computational methods of a, b below:
Cutting machine for a machinery has assembled accurately finds Ymax and Ymin through manual adjustments.Wherein, Ymax is the corresponding maximum feed initial point of maximum caliber that the automatic diameter changing pipe cutting machine is supported, Ymin is the corresponding minimum feed initial point of minimum pipe that the automatic diameter changing pipe cutting machine is supported.
According to equation, then have:
Calculating linear equation in two unknowns can obtain: a=(Ymax-Ymin)/(φ max-φ min), b=Ymax-φ max * (Ymax-Ymin)/(φ max-φ min)
2, bearing height G position computing:
Gmax is the corresponding maximum support height of maximum caliber that the automatic diameter changing pipe cutting machine is supported, Gmin is the corresponding minimum support height of minimum pipe that the automatic diameter changing pipe cutting machine is supported;
3, feed total amount Δ L computing:
Can know by Fig. 1: Δ L1=Lmax-Y-φ/2----------formula 1
Wherein Δ L1 is the feed distance of blade from feed initial point edge to the tubing edge; Lmax is that the feed ultimate range of limit initial point limit pipe_center to the tubing center of blade is (known; Be 150mm in the legend), Y is the initial initial point of blade, φ/2 are that the tubing radius is (known; Set diameter phi on the man-machine interface), so Δ L1 can be obtained by formula 1.
Feed total amount Δ L=Δ L1+ δ+δ 1---------formula 2
(δ is a wall thickness, and by setting in the man-machine interface, δ 1 wears surplus for cutting, and generally is made as 3mm)
In conjunction with formula 1 and formula 2, can draw:
Δ L=Lmax-Y-φ/2+ δ+δ 1----------formula 3
In formula 3, Lmax, Y, φ, δ, δ 1 is all known, and feed total amount Δ L=Lmax-Y-φ/2+ δ+δ 1 calculates according to formula 3 in PLC control system 1;
The withdrawing total amount that PLC control system 1 sends tubing to cutting with movement controller 32, the withdrawing total amount is identical with the feed total amount.
Claims (2)
1. automatic diameter changing pipe cutting machine; It is characterized in that the man-machine interface, rotation feed controller, rotation feed motor, cutting that comprise master control system, receives user's input parameter is with movement controller, cutting follow-up motor, pipe support and control device and pipe support motor:
The input of master control system is connected with man-machine interface; The output of master control system is connected with pipe support and control device with movement controller with rotation feed controller, cutting respectively; Rotation feed controller is connected with rotation feed motor; Cutting is connected with the cutting follow-up motor with movement controller, and pipe support and control device is connected with the pipe support motor.
2. automatic diameter changing pipe cutting machine according to claim 1 is characterized in that, said master control system is a programmable logic controller (PLC).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201120550989 CN202462485U (en) | 2011-12-26 | 2011-12-26 | Automatically variable diameter pipe-cutting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201120550989 CN202462485U (en) | 2011-12-26 | 2011-12-26 | Automatically variable diameter pipe-cutting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202462485U true CN202462485U (en) | 2012-10-03 |
Family
ID=46910677
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201120550989 Expired - Lifetime CN202462485U (en) | 2011-12-26 | 2011-12-26 | Automatically variable diameter pipe-cutting machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202462485U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102528841A (en) * | 2011-12-26 | 2012-07-04 | 广东联塑机器制造有限公司 | Automatic reducing pipe cutting machine |
-
2011
- 2011-12-26 CN CN 201120550989 patent/CN202462485U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102528841A (en) * | 2011-12-26 | 2012-07-04 | 广东联塑机器制造有限公司 | Automatic reducing pipe cutting machine |
| CN102528841B (en) * | 2011-12-26 | 2014-04-09 | 广东联塑机器制造有限公司 | Automatic reducing pipe cutting machine |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN201500811U (en) | Pneumatic edge cutting device | |
| CN204036506U (en) | A kind of corrugated paper transverse cutting unit device | |
| CN204546583U (en) | A kind of rotary film cutting device | |
| CN202462485U (en) | Automatically variable diameter pipe-cutting machine | |
| CN202753223U (en) | Full automation die-cutting machine | |
| CN102528841B (en) | Automatic reducing pipe cutting machine | |
| CN102921765B (en) | A kind of manufacture method of external finned tube and process equipment | |
| CN103433955B (en) | Adjustable wire speed sync cutting knife | |
| CN202185600U (en) | Flexible boring bar | |
| CN203496013U (en) | Adjustable linear velocity synchronous cutter structure | |
| CN104536362A (en) | Electric control system of numerical-control plate shearing machine | |
| CN203181906U (en) | Wrapper or noodle cutter structure for noodle press | |
| CN204056442U (en) | A kind of multi-functional three servo wrapping machine control setups | |
| CN204222289U (en) | The continuous impression device of paper bag | |
| CN209580357U (en) | A kind of spliced spot pouring mouth nested structure | |
| CN207448609U (en) | A kind of novel tube cutting off apparatus | |
| CN204487662U (en) | A kind of shearing device of cardboard cutting machine | |
| CN206509460U (en) | Servo Machine for manufacturing rings from wire | |
| CN104842001A (en) | Automatic detecting and adjusting system for shear knife gap of ultra-large type plate shearing machine | |
| CN201371474Y (en) | Device for making circular rubber sealing components | |
| CN204197433U (en) | A kind of multi-functional three servo wrapping machine control setups | |
| CN103991590A (en) | Device for cutting off finished package bag by using single-phase alternating-current damp motors and control method | |
| CN203997107U (en) | Adopt single phase A.C. damping motor to realize the device that packed products bag cuts off | |
| CN204844853U (en) | Brick forming machine | |
| CN202011089U (en) | Mounting-hole-position adjustable forming die for plastic product |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20121003 |