CN202448246U - Guide wheel of line cutting machine - Google Patents
Guide wheel of line cutting machine Download PDFInfo
- Publication number
- CN202448246U CN202448246U CN2012200230118U CN201220023011U CN202448246U CN 202448246 U CN202448246 U CN 202448246U CN 2012200230118 U CN2012200230118 U CN 2012200230118U CN 201220023011 U CN201220023011 U CN 201220023011U CN 202448246 U CN202448246 U CN 202448246U
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- CN
- China
- Prior art keywords
- cutting machine
- guide wheel
- wire cutting
- end cap
- cylindrical shell
- Prior art date
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- Expired - Fee Related
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Abstract
A guide wheel of a line cutting machine comprises a cylinder body, a guide tube arranged in the cylinder body, and end covers fixed at the two ends of the cylinder body, wherein the two ends of the guide tube are connected with the end covers; the cylinder body and the end covers are made of a metal material; and welding flux for fixing the cylinder body and the end covers is arranged between the cylinder body and the end covers. According to the utility model, the cylinder body and the end covers of the guide wheel of the line cutting machine are made of the metal material and are connected together through the welding flux; the guide wheel of the line cutting machine has a lower cost due to the use of the metal material; and the combination between the end covers and the cylinder body is firmer because the cylinder body is fixedly connected with the end covers in a welding manner, so as to reduce the risk of disintegration of the guide wheel of the line cutting machine caused by misalignment between the end covers and the cylinder body and prolong the service life of the guide wheel of the line cutting machine.
Description
[technical field]
The utility model relates to a kind of guide wheel, particularly relates to a kind of wire cutting machine guide wheel that is used for multi-thread cutting equipment.
[background technology]
At present, in the silicon chip processing, generally use line cutting guide wheel.The general steel wire of laying 110~140 μ m diameters forms the cutting that horizontal gauze carries out silicon chip on the line cutting guide wheel.In cutting process, silicon ingot was pushed away the cutting gauze, i.e. the output silicon chip.Line cutting guide wheel commonly used comprises cylindrical shell, end cap, guide pipe and four parts of support, and the cylindrical shell of line cutting guide wheel adopts carbon fibre material to process, and cost is higher; Processing is difficulty comparatively; And the present domestic manufacturer production of still not having, market is foreign vendor's monopolization, price is higher.In addition, use the glue adhesion between the end cap of wire cutting machine guide wheel commonly used and the cylindrical shell, this just requires the elongated surfaces of end cap longer, so that enough bond areas to be provided, guarantee between end cap and the cylindrical shell be connected enough firm.Yet along with the increase of service time of line cutting guide wheel; End cap and cylindrical shell are prone to misplace; Cause line cutting guide wheel to disintegrate; For safe in utilization, can take place before the dislocation to change the wire cutting machine guide wheel at the end cap and the cylindrical shell of wire cutting machine guide wheel during use, the service life of this line-transect cutting guide wheel is just shorter.And long end cap elongated surfaces also can make the use of material increase, and further increases cost.
[utility model content]
Based on this, be necessary to provide a kind of wire cutting machine guide wheel, its long service life, and cost is lower.
An embodiment of the utility model provides a kind of wire cutting machine guide wheel; This wire cutting machine guide wheel comprises cylindrical shell, be located at the guide pipe in the cylindrical shell and be fixed in the end cap at cylindrical shell two ends; The two ends of said guide pipe link to each other with said end cap; Said cylindrical shell and said end cap are metal material, are provided with the scolder of fixing said cylindrical shell and said end cap between said cylindrical shell and the said end cap.
In a preferred embodiment, said wire cutting machine guide wheel also comprises a plurality of supports of being located in the cylindrical shell, and said support is fixed on the outer wall of inwall and guide pipe of cylindrical shell.
In a preferred embodiment, said support evenly is arranged in the said cylindrical shell along the axial direction of said cylindrical shell.
In a preferred embodiment, said support casing is located on the said guide pipe.
In a preferred embodiment, the material of said cylindrical shell and said end cap is an alloy.
In a preferred embodiment, the material of said cylindrical shell and said end cap is a chromium steel.
In a preferred embodiment, said end cap is provided with a plurality of drive holes that match with the drive pin of wire cutting machine.
In a preferred embodiment, said drive hole center with end cap on said end cap is that the center is symmetrical distribution.
In a preferred embodiment, said end cap is provided with the counterweight adjustment hole of a plurality of adjusting wire cutting machine guide wheel dynamic balances.
In a preferred embodiment, said wire cutting machine guide wheel also comprises female bearing shell, and said female bearing shell is fixed on the said end cap.
The cylindrical shell of the wire cutting machine guide wheel of the utility model and end cap adopt metal material, and the mode through welding between cylindrical shell and the end cap links together.The use of metal material makes this wire cutting machine guide wheel have lower cost; Adopt the mode of welding to be fixedly connected between cylindrical shell and the end cap can to make end cap and cylindrical shell combine more firm; Reduce end cap and cylindrical shell the risk that dislocation causes line cutting guide wheel to disintegrate takes place, thereby increase the service life of line cutting guide wheel.
[description of drawings]
Fig. 1 is the stereogram of the wire cutting machine guide wheel of an embodiment of the utility model;
Fig. 2 is the explosive view of wire cutting machine guide wheel shown in Figure 1;
Fig. 3 is the side view of wire cutting machine guide wheel shown in Figure 1;
Fig. 4 be wire cutting machine guide wheel shown in Figure 3 along A-A to cutaway view;
[specific embodiment]
Below in conjunction with accompanying drawing the preferred embodiment of the utility model is set forth in detail, thereby the protection domain of the utility model is made more explicit defining so that advantage of the utility model and characteristic can be easier to it will be appreciated by those skilled in the art that.
As shown in Figure 1, an embodiment of the utility model provides a kind of wire cutting machine guide wheel.This wire cutting machine guide wheel comprises cylindrical shell 1, be located at the guide pipe 2 in the cylindrical shell 1 and be fixed in the end cap 3 at cylindrical shell 1 two ends.The two ends of this guide pipe 2 link to each other with end cap 3.This cylindrical shell 1 is a metal material with end cap 3, links together through scolder between cylindrical shell 1 and the end cap 3.Preferable, cylindrical shell 1 can be alloy with the material of end cap 3, preferable is chromium steel.Because cylindrical shell 1 adopts metal material with end cap 3 and is fixed together through the mode that scolder promptly welds; This wire cutting machine guide wheel has lower cost; Being connected between cylindrical shell 1 and the end cap 3 is also more firm; Be not easy to produce dislocation or guide wheel disintegration, thereby make the wire cutting machine guide wheel have long service life.In addition; Adopt the fixed form of welding can make end cap 3 save elongated surfaces between end cap 3 and the cylindrical shell 1; Perhaps use short elongated surfaces just can guarantee the reliability that is connected between end cap 3 and the cylindrical shell 1, can save material, further reduce cost than the elongated surfaces of weak point.
This wire cutting machine guide wheel also comprises the support of being located in the cylindrical shell 14, and this support 4 is fixed on the outer wall of inwall and guide pipe 2 of cylindrical shell 1.The main effect of this support 4 is the intensity that increases cylindrical shell 1, and its quantity and the position in cylindrical shell 1 can be adjusted as required.Preferable, can the axial direction of support 4 along cylindrical shell 1 evenly be arranged in the cylindrical shell 1, the distance between the promptly adjacent two stands 4 and end cap 3 with equate apart from the distance between the nearest support 4 of end cap 3.Further, support 4 can be set on the guide pipe 2, can carry out spacing to guide pipe 2 like this.
The end cap 3 of this wire cutting machine guide wheel is provided with a plurality of drive holes 6 that match with the drive pin of wire cutting machine.Drive pin can be fixed in this drive hole 6 to drive the rotation of wire cutting machine guide wheel.This drive hole 6 can for a plurality of and on end cap 3 center with end cap 3 be that the center is symmetrical distribution.Also be provided with the counterweight adjustment hole 7 of a plurality of adjusting wire cutting machine guide wheel dynamic balances on the end cap 3.Have screw thread in this counterweight adjustment hole 7, screw can be fixed in the counterweight adjustment hole 7 through screw thread.Counterweight adjustment hole 7 is provided with plumbous or other appropriate filler.When needs are regulated the dynamic balance of cutting machine guide wheel, can regulate through the amount of regulating the filler in the counterweight adjustment hole 7, after regulating, screw is screwed in the counterweight adjustment hole 7, filler just can not spill in the counterweight adjustment hole.
This wire cutting machine guide wheel also comprises female bearing shell 5, and this mother's bearing shell 5 is fixed on the end cap 3.This mother's bearing shell 5 can be fixedly connected with the public bearing shell of wire cutting machine, and wire cutting machine just can drive the guide wheel rotation through female bearing shell 5 and public bearing shell like this.
This wire cutting machine guide wheel comprises that also one deck is coated on the polyurethane coating of drum surface.This polyurethane coating is the wear-resisting elastic coating of one deck.This polyurethane coating is provided with the storage tank of many ccontaining line cutting steel wires, and these storage tanks can be evenly distributed on the wire cutting machine guide wheel.When being installed in this wire cutting machine guide wheel on the wire cutting machine, steel wire will be embedded in these storage tanks, and steel wire just can not deviate from during the rotation of wire cutting machine guide wheel.In addition; The cylindrical shell of this wire cutting machine guide wheel adopts metal material to substitute original carbon fibre material; For here on the cylindrical shell of wire cutting machine guide wheel the coated with polyurethane coating following advantage is arranged: 1, for the wire cutting machine guide wheel of employing carbon fibre material commonly used; In carrying out the cylindrical shell coating procedure of wire cutting machine guide wheel, need vacuumize; The inside of carbon fibre material own has certain bubble, in the process that vacuumizes, can inevitably ooze out a small amount of bubble and get into polyurethane coating, influences coating quality.The wire cutting machine guide wheel of the utility model adopts metal cylinder, does not then have this problem.2, because the metal cylinder surface compact; The interlock meeting of polyurethane coating and metal cylinder is tightr; So the cylindrical shell of the wire cutting machine guide wheel of the utility model and polyurethane coating combine meeting better 3, because the chemical property of metal cylinder is more stable than carbon fiber, so the reliability of the wire cutting machine guide wheel of the utility model can be higher.
During use, at first the wire cutting machine guide wheel is lifted the installation site to the wire cutting machine board; Then with female bearing shell of wire cutting machine guide wheel one end and the public bearing shell interlock on the wire cutting machine board top bearing housing; Again the live bearing case is pushed, dock interlock with female bearing shell of the wire cutting machine guide wheel other end; Then drive pin is inserted in the drive hole on the end cap of wire cutting machine guide wheel, make wire cutting machine guide wheel Primary Location; At last; In the guide pipe of wire cutting machine guide wheel, insert a rhizoid bar; The length of screw mandrel is greater than the length of guide wheel; Fix between screw mandrel and the rigid bearing case, and between the live bearing case through nut check, nut can guarantee that female bearing shell at wire cutting machine guide wheel two ends and the public bearing shell interlock on the wire cutting machine are tight.After the guide wheel installation, gauze can be begun to lay, just the cutting of silicon chip can be carried out then.
The cylindrical shell of the wire cutting machine guide wheel of the utility model and end cap adopt metal material, and the mode through welding between cylindrical shell and the end cap links together.The use of metal material makes this wire cutting machine guide wheel have lower cost; Adopt the mode of welding to be fixedly connected between cylindrical shell and the end cap can to make end cap and cylindrical shell combine more firm; Reducing end cap and cylindrical shell misplaces; The risk that causes line cutting guide wheel to disintegrate, thus the service life that line cuts guide wheel increased.
The above embodiment has only expressed several kinds of embodiments of the utility model, and it describes comparatively concrete and detailed, but can not therefore be interpreted as the restriction to the utility model claim.Should be pointed out that for the person of ordinary skill of the art under the prerequisite that does not break away from the utility model design, can also make some distortion and improvement, these all belong to the protection domain of the utility model.Therefore, the protection domain of the utility model patent should be as the criterion with accompanying claims.
Claims (10)
1. wire cutting machine guide wheel; Comprise cylindrical shell, be located at the guide pipe in the cylindrical shell and be fixed in the end cap at cylindrical shell two ends; The two ends of said guide pipe link to each other with said end cap; Said cylindrical shell and said end cap are metal material, are provided with the scolder of fixing said cylindrical shell and said end cap between said cylindrical shell and the said end cap.
2. wire cutting machine guide wheel according to claim 1 is characterized in that, said wire cutting machine guide wheel also comprises a plurality of supports of being located in the cylindrical shell, and said support is fixed on the outer wall of inwall and guide pipe of cylindrical shell.
3. wire cutting machine guide wheel according to claim 2 is characterized in that, said support evenly is arranged in the said cylindrical shell along the axial direction of said cylindrical shell.
4. wire cutting machine guide wheel according to claim 2 is characterized in that said support casing is located on the said guide pipe.
5. wire cutting machine guide wheel according to claim 1 is characterized in that, the material of said cylindrical shell and said end cap is an alloy.
6. wire cutting machine guide wheel according to claim 1 is characterized in that, the material of said cylindrical shell and said end cap is a chromium steel.
7. wire cutting machine guide wheel according to claim 1 is characterized in that, said end cap is provided with a plurality of drive holes that match with the drive pin of wire cutting machine.
8. wire cutting machine guide wheel according to claim 7 is characterized in that, said drive hole center with end cap on said end cap is that the center is symmetrical distribution.
9. according to each described wire cutting machine guide wheel in the claim 1 to 8, it is characterized in that said end cap is provided with the counterweight adjustment hole of a plurality of adjusting wire cutting machine guide wheel dynamic balances.
10. according to each described wire cutting machine guide wheel in the claim 1 to 8, it is characterized in that said wire cutting machine guide wheel also comprises female bearing shell, said female bearing shell is fixed on the said end cap.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN2012200230118U CN202448246U (en) | 2012-01-18 | 2012-01-18 | Guide wheel of line cutting machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2012200230118U CN202448246U (en) | 2012-01-18 | 2012-01-18 | Guide wheel of line cutting machine |
Publications (1)
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CN202448246U true CN202448246U (en) | 2012-09-26 |
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CN2012200230118U Expired - Fee Related CN202448246U (en) | 2012-01-18 | 2012-01-18 | Guide wheel of line cutting machine |
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CN (1) | CN202448246U (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103722628A (en) * | 2013-12-31 | 2014-04-16 | 镇江市港南电子有限公司 | Novel guiding wheel for silicon wafer cutting |
CN105082379A (en) * | 2015-08-10 | 2015-11-25 | 浙江辉弘光电能源有限公司 | Auxiliary roll for diamond wire cutting |
CN106042202A (en) * | 2016-06-22 | 2016-10-26 | 广州市昊志机电股份有限公司 | Wafer cutting machine |
-
2012
- 2012-01-18 CN CN2012200230118U patent/CN202448246U/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103722628A (en) * | 2013-12-31 | 2014-04-16 | 镇江市港南电子有限公司 | Novel guiding wheel for silicon wafer cutting |
CN105082379A (en) * | 2015-08-10 | 2015-11-25 | 浙江辉弘光电能源有限公司 | Auxiliary roll for diamond wire cutting |
CN106042202A (en) * | 2016-06-22 | 2016-10-26 | 广州市昊志机电股份有限公司 | Wafer cutting machine |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120926 Termination date: 20190118 |