CN202438570U - Acid-pickling-free derusting wire drawing machine - Google Patents
Acid-pickling-free derusting wire drawing machine Download PDFInfo
- Publication number
- CN202438570U CN202438570U CN2012200882982U CN201220088298U CN202438570U CN 202438570 U CN202438570 U CN 202438570U CN 2012200882982 U CN2012200882982 U CN 2012200882982U CN 201220088298 U CN201220088298 U CN 201220088298U CN 202438570 U CN202438570 U CN 202438570U
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- wire drawing
- rust
- wire
- eccysis
- anacidity
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Abstract
The utility model discloses an acid-pickling-free derusting wire drawing machine which comprises a husking mechanism, a derusting chamber, a wire drawing die frame and an electric control system. The husking mechanism comprises a husking wheel group which consists of two husking wheels capable of adjusting a work position; two husking wheels are positioned in the same plane; the included angle of the wheel surface and the vertical direction is 5-50 degrees; a steel wire brush wheel for totally derusting the outer circumference surface of a coiled material can be arranged in the derusting chamber; the surface, which is vertical to the circumference direction, of the steel wire brush wheel has a certain recessed radian; the wire drawing die frame is arranged behind the derusting chamber; a lubricating powder box, a wire drawing mould and a compelling lubrication device are arranged on the wire drawing die frame; and the electric control system is communicated with the husking mechanism and the derusting chamber through a circuit. According to the acid-pickling-free derusting wire drawing machine, by adopting continuous production, the production links are greatly reduced, the production period is shortened, the production cost is reduced, and the production efficiency is obviously improved.
Description
Technical field
The utility model relates to metal does not have cutting wire-drawing technology field, is specifically related to a kind of anacidity eccysis rust wire drawing machine of metal being realized pollution-free processing.
Background technology
Traditional acid pickling and rust removing is according to chemical reaction, removes films such as metal wire material surface oxide with aqueous solution such as sulfuric acid.From the rust cleaning effect, pickling has three shortcomings.At first: hydrogen embrittlement.In acid cleaning process, can discharge more hydrogen ion, and be diffused in the matrix of wire internal iron and steel, cause stress to concentrate, surpass the strength degree of steel, form tiny crackle in steel inside, thereby influence the intensity of steel, wire rod is ruptured more easily.Secondly: undue corrosion.Because the concentration control difficulty of acid, pickling degree are difficult to grasp, if the excessive concentration of the acid of using in the process of pickling or processing time longly all can cause excessive corrosion to wire surface, thereby influence the fineness and the flatness of wire rod.Once more: return rust.Wire rod after the pickling must so be handled the back steel surface and very easily return rust through cleaning could be clean with residual pickling repeatedly.If wire rod shelve a period of time need not, the pickling of just need doing over again again, cost increases and the operating efficiency reduction.Pickling also has a bigger defective except on the rust cleaning effect, existing the drawback---the power consumption waste discharge.
The utility model content
The utility model purpose: the purpose of the utility model is in order to solve the deficiency of prior art, to provide a kind of ability of peeling off strong, and it is effective to eliminate rust, long service life, and production efficiency is high, and production cost is low, the anacidity eccysis rust wire drawing machine of energy-conserving and environment-protective.
Technical scheme: the described anacidity eccysis rust of the utility model wire drawing machine; Its objective is such realization: anacidity eccysis rust wire drawing machine, comprise shelling mechanism, rust cleaning chamber, wire drawing mould bases and electric control system, said shelling mechanism comprises the wheels of peeling off; Indoor being provided with of eliminating rust can make the wire rod external peripheral surface wire brush wheel of rust cleaning comprehensively; Special, in order to strengthen the rust cleaning effect, certain indent radian can be established perpendicular to circumferencial direction in the surface of wire brush wheel; Preferred radius of the radian is 34mm; Said wire drawing die frame is arranged on the rear of rust cleaning chamber, and the wire drawing mould bases is provided with lubricated powder box, wire-drawing die and enforced lubricating device, and said electric control system is connected through circuit with the rust cleaning chamber with shelling mechanism.
The indoor wire brush wheel of establishing some cross arrangements of said rust cleaning, the wheel face of wire brush wheel is mutually certain angle around arrangement.Concrete, indoor four wire brush wheel that are provided with that eliminate rusts, four wire brush wheel are mutually 90 ° of angles arrangements, during wire rod passing through between wire brush wheel, can carry out 360 ° of polishing rust-removals to wire surface.
The side-play amount of said wire brush wheel adjustable distance wire rod provides different pressure to wire rod.
The said wheels of peeling off are made up of the shell-rinding wheel of two scalable stations, and two shell-rinding wheels are in same plane, and the angle of wheel face and vertical direction is 5-50 °, preferred 30 °.
Said shelling mechanism outside is provided with totally enclosed frame, and outer casing bottom is provided with dust collecting opening, can connect vacuum cleaner and collect anvil cinder.
Said rust cleaning chamber is hermetically sealed setting, and the side of rust cleaning chamber also is provided with ashpit.
Said shelling mechanism links together with the rust cleaning chamber; The bottom is provided with adjustable setting, need not to do concrete foundation, only needs to regulate the complete machine high and low position; Make it corresponding with wire rod and get final product, forming a serialization that is sent to the output illumi yarn from wire rod does not thus have the pickling wire-drawing production line.
Beneficial effect: the described anacidity eccysis rust of the utility model wire drawing machine; Replace traditional shelling, pickling, washed, be coated with multiple working procedures such as ash, phosphatization, saponification, oven dry; The employing serialization is produced, and has significantly reduced production link, has shortened the production cycle; Reduce production costs, significantly improved production efficiency.Because the acid or the salt of Steel Wire Surface noresidue are fundamentally avoided the generation of problems such as " hydrogen embrittlements ", the no greasy dirt in surface, steel wire rust cleaning back, wire drawing is bright and put stainlessly for a long time, is beneficial to the processing of later process, and product quality is excellent; Simultaneously, the rust cleaning degree can regulate and control easily aborning at any time, is beneficial to timely control quality; Device structure is reasonable, and long service life is regulated, keeped in repair and maintains very convenient; Do not consume acid, water, coal in the production, eradicate the pollution of acid mist, spent acid, waste water, saved the spending of pollution control environment; Simultaneously, rust cleaning chamber and transmission and governor motion are isolated sealing setting keeps clean drawing plant, does not have dust from flying during complete machine work; The complete machine noise is below 65 decibels; Do not endanger worker health, environment protecting is good, and integrated cost is low.
Description of drawings
Fig. 1 is the structural representation of the said anacidity eccysis rust of the utility model wire drawing machine;
Fig. 2 is the sketch map of the said anacidity eccysis rust of the utility model wire drawing machine shelling mechanism;
Fig. 3 is the left view of the said shelling mechanism of Fig. 2;
Fig. 4 is that the said anacidity eccysis rust of the utility model wire drawing machine rust cleaning chamber interior is the sketch map of four wire brush wheel;
Fig. 5 is the sectional view of the said anacidity eccysis rust of the utility model wire drawing machine wire brush wheel.
The specific embodiment
In order to deepen understanding to the utility model, will combine embodiment and accompanying drawing that the utility model is done further to detail below, this embodiment only is used to explain the utility model, does not constitute the qualification to the utility model protection domain.
Anacidity eccysis rust wire drawing machine as shown in Figure 1 comprises shelling mechanism 1, rust cleaning chamber 2, wire drawing mould bases 3 and electric control system 4, and the outside of shelling mechanism 1 is provided with totally enclosed frame 11, and shell 11 bottoms are provided with dust collecting opening 12, can connect vacuum cleaner and collect anvil cinder.Rust cleaning chamber 2 is hermetically sealed setting, and the side of rust cleaning chamber 2 also is provided with ashpit 13.Said wire drawing mould bases 3 is arranged on the rear of rust cleaning chamber 2, and wire drawing mould bases 3 is provided with lubricated powder box 7, wire-drawing die 8 and enforced lubricating device 9.Shelling mechanism 1 and rust cleaning chamber 2 are near linking together; The bottom is provided with adjustable setting 14, need not to do concrete foundation, only needs to regulate the complete machine high and low position; Make it corresponding with wire rod and get final product, forming a serialization that is sent to the output illumi yarn from wire rod does not thus have the pickling wire-drawing production line.Electric control system 4 is arranged on the outer wall of rust cleaning chamber 2, connects shelling mechanism 1 through circuit and is connected with rust cleaning chamber 2.
Fig. 2, Fig. 3 are the sketch mapes of anacidity eccysis rust wire drawing machine shelling mechanism 1, and the said wheels 5 of peeling off are made up of the shell-rinding wheel 10 of two scalable stations, and two shell-rinding wheels 10 are in same plane, and the angle of wheel face and vertical direction is 30 °
Fig. 4 is that rust cleaning 2 inside, chamber are the sketch map of four wire brush wheel 6, four wire brush wheel 6 cross arrangements, and wheel face is mutually 90 ° of angles, during wire rod passing through between wire brush wheel 6, can carry out 360 ° of polishing rust-removals to wire surface.
As shown in Figure 5, the indent radian that radius is 34mm is established perpendicular to circumferencial direction in the surface of wire brush wheel 6, and wire rod is through wire brush wheel 6 time, and is big with the contact area of brush wheel, makes wire surface reach best rust cleaning effect.
Claims (9)
1. anacidity eccysis rust wire drawing machine; It is characterized in that: comprise shelling mechanism (1), rust cleaning chamber (2), wire drawing mould bases (3) and electric control system (4); Said shelling mechanism (1) comprises the wheels of peeling off (5), and the said wheels of peeling off (5) are made up of the shell-rinding wheel (10) of two scalable stations, and two shell-rinding wheels (10) are in same plane; The angle of wheel face and vertical direction is 5-50 °; Be provided with in the rust cleaning chamber (2) and can make the wire rod external peripheral surface wire brush wheel (6) of rust cleaning comprehensively, the surface of said wire brush wheel (6) has certain indent radian perpendicular to circumferencial direction, and said wire drawing mould bases (3) is arranged on the rear of rust cleaning chamber (2); Wire drawing mould bases (3) is provided with lubricated powder box (7), wire-drawing die (8) and enforced lubricating device (9), and said electric control system (4) is passed through circuit communication with shelling mechanism (1) and rust cleaning chamber (2).
2. anacidity eccysis rust wire drawing machine according to claim 1, it is characterized in that: establish the wire brush wheel (6) of some cross arrangements in the said rust cleaning chamber (2), the wheel face of wire brush wheel (6) is mutually certain angle around arrangement.
3. anacidity eccysis rust wire drawing machine according to claim 2, it is characterized in that: be provided with four wire brush wheel (6) in the said rust cleaning chamber (2), four wire brush wheel (6) are mutually 90 ° of angles and arrange.
4. anacidity eccysis rust wire drawing machine according to claim 1 and 2 is characterized in that: the side-play amount of said wire brush wheel (6) adjustable distance wire rod.
5. anacidity eccysis rust wire drawing machine according to claim 1, it is characterized in that: the radius of the radian on the surface of wire brush wheel (6) is 34mm.
6. anacidity eccysis rust wire drawing machine according to claim 1, it is characterized in that: the angle of the wheel face of two shell-rinding wheels (10) and vertical direction is 30 ° in the said wheels of peeling off (5).
7. according to claim 1 or 4 described anacidity eccysis rust wire drawing machinees, it is characterized in that: said shelling mechanism (1) outside is provided with totally enclosed frame (11), and shell (11) bottom is provided with dust collecting opening (12).
8. anacidity eccysis rust wire drawing machine according to claim 1, it is characterized in that: said rust cleaning chamber (2) also is provided with ashpit (13) for hermetically sealed setting, the side of rust cleaning chamber (2).
9. anacidity eccysis rust wire drawing machine according to claim 1, it is characterized in that: said shelling mechanism (1) and rust cleaning chamber (2) link together, and the bottom is provided with adjustable setting (14).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012200882982U CN202438570U (en) | 2012-03-07 | 2012-03-07 | Acid-pickling-free derusting wire drawing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012200882982U CN202438570U (en) | 2012-03-07 | 2012-03-07 | Acid-pickling-free derusting wire drawing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202438570U true CN202438570U (en) | 2012-09-19 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012200882982U Expired - Fee Related CN202438570U (en) | 2012-03-07 | 2012-03-07 | Acid-pickling-free derusting wire drawing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202438570U (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103286160A (en) * | 2013-04-28 | 2013-09-11 | 张家港市沙洲钢绳有限公司 | Apparatus for removing wire rod oxide scale |
| CN107297394A (en) * | 2017-07-03 | 2017-10-27 | 杭州富阳飞润五金有限公司 | A kind of useless flat filament reclaims drawing process and wire drawing and paying mechanism |
| CN107309365A (en) * | 2017-07-03 | 2017-11-03 | 杭州富阳飞润五金有限公司 | Waste silk wire paying-off stretches mechanism |
| CN108907718A (en) * | 2018-08-28 | 2018-11-30 | 常州华亚铝业有限公司 | A kind of rustproof aluminum alloy manganese welding wire production equipment |
| CN109382744A (en) * | 2018-11-29 | 2019-02-26 | 山东创大钢丝制品有限公司 | A kind of steel wire non-acid pretreatment technique |
| CN111468545A (en) * | 2020-04-13 | 2020-07-31 | 海盐铭宏精工科技有限公司 | Major diameter reinforcing bar production device that pulls out wire |
| CN111872140A (en) * | 2020-07-17 | 2020-11-03 | 安阳复星合力新材料股份有限公司 | High-speed cold rolling material loading scale removal device and cold rolling material loading equipment |
-
2012
- 2012-03-07 CN CN2012200882982U patent/CN202438570U/en not_active Expired - Fee Related
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103286160A (en) * | 2013-04-28 | 2013-09-11 | 张家港市沙洲钢绳有限公司 | Apparatus for removing wire rod oxide scale |
| CN107297394A (en) * | 2017-07-03 | 2017-10-27 | 杭州富阳飞润五金有限公司 | A kind of useless flat filament reclaims drawing process and wire drawing and paying mechanism |
| CN107309365A (en) * | 2017-07-03 | 2017-11-03 | 杭州富阳飞润五金有限公司 | Waste silk wire paying-off stretches mechanism |
| CN107309365B (en) * | 2017-07-03 | 2018-12-25 | 杭州富阳飞润五金有限公司 | Mechanism is straightened in waste silk wire paying-off |
| CN108907718A (en) * | 2018-08-28 | 2018-11-30 | 常州华亚铝业有限公司 | A kind of rustproof aluminum alloy manganese welding wire production equipment |
| CN108907718B (en) * | 2018-08-28 | 2019-07-30 | 常州华亚铝业有限公司 | A kind of rustproof aluminum alloy manganese welding wire production equipment |
| CN109382744A (en) * | 2018-11-29 | 2019-02-26 | 山东创大钢丝制品有限公司 | A kind of steel wire non-acid pretreatment technique |
| CN111468545A (en) * | 2020-04-13 | 2020-07-31 | 海盐铭宏精工科技有限公司 | Major diameter reinforcing bar production device that pulls out wire |
| CN111468545B (en) * | 2020-04-13 | 2022-04-29 | 海盐铭宏精工科技有限公司 | Major diameter reinforcing bar production device that pulls out wire |
| CN111872140A (en) * | 2020-07-17 | 2020-11-03 | 安阳复星合力新材料股份有限公司 | High-speed cold rolling material loading scale removal device and cold rolling material loading equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120919 Termination date: 20150307 |
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| EXPY | Termination of patent right or utility model |