CN202434231U - Ceramic fire-resistant silicon rubber insulating cable of aluminum alloy conductor - Google Patents

Ceramic fire-resistant silicon rubber insulating cable of aluminum alloy conductor Download PDF

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CN202434231U
CN202434231U CN2012200263821U CN201220026382U CN202434231U CN 202434231 U CN202434231 U CN 202434231U CN 2012200263821 U CN2012200263821 U CN 2012200263821U CN 201220026382 U CN201220026382 U CN 201220026382U CN 202434231 U CN202434231 U CN 202434231U
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aluminum alloy
resistant
alloy conductor
cable
silicone rubber
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李庆军
毛爱民
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QINGDAO ZHONGNENG CABLE TECHNOLOGY Co Ltd
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QINGDAO ZHONGNENG CABLE TECHNOLOGY Co Ltd
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    • Y02A30/14Extreme weather resilient electric power supply systems, e.g. strengthening power lines or underground power cables

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Abstract

The utility model relates to the field of cables, in particular to a ceramic fire-resistant silicon rubber insulating cable of an aluminum alloy conductor, which overcomes the deficiency that a cable in the prior art has high copper consumption and poor heat resistance. The utility model provides the ceramic fire-resistant silicon rubber insulating cable of the aluminum alloy conductor. The ceramic fire-resistant silicon rubber insulating cable of the aluminum alloy conductor comprises a cable core, a glass fiber filling part, a high temperature resisting flame-retardant glass woven belt wrapping layer and a ceramic fire-resistant silicon rubber outer cover layer. The glass fiber filling part is filled between the cable core and the high temperature resisting flame-retardant glass woven belt wrapping layer. The outmost layer is the ceramic fire-resistant silicon rubber outer cover layer. The long-term overload capacity of the cable is much stronger than that of the existing power cable. The fire-resistant insulating layer provided by the utility model is formed in a way that ceramic fire-resistant silicon rubber is used for insulation and insulation can form a high temperature resisting ceramic solid after being subjected to high temperature or flame burning, good electric insulating performance is achieved, the normal operation of the cable in the flame can be guaranteed, and the cable can bear water spray by a certain amount water and vibration with certain strength, and lines are enabled not to be cracked or short-circuited.

Description

铝合金导体瓷化耐火硅橡胶绝缘电缆Aluminum alloy conductor vitrified refractory silicone rubber insulated cable

技术领域 technical field

本实用新型涉及电缆领域,更具体地说是一种铝合金导体瓷化耐火硅橡胶绝缘电缆。The utility model relates to the field of cables, in particular to an aluminum alloy conductor vitrified refractory silicon rubber insulated cable.

背景技术 Background technique

随着人类对保护生态环境及自身健康的日益重视,对电缆的安全性能提出了更高更全面的要求。耐火电缆广泛用于高层建筑、宾馆酒店、大型超市、医院、车站、机场、地铁、隧道、大型公共体育、娱乐场所、公共交通设施等场所,以便在火灾的情况下,在一定时间内保障电力和通讯的畅通,最大限度地赢得宝贵的抢救时间,减少人员的伤亡和生命财产的损失。As humans pay more and more attention to the protection of the ecological environment and their own health, higher and more comprehensive requirements are put forward for the safety performance of cables. Fire-resistant cables are widely used in high-rise buildings, hotels, large supermarkets, hospitals, stations, airports, subways, tunnels, large-scale public sports, entertainment venues, public transportation facilities, etc., in order to ensure power within a certain period of time in case of fire And the unimpeded communication, to maximize the precious rescue time, reduce casualties and loss of life and property.

国内外采用的大多是氧化镁矿物防火绝缘电缆和云母带缠绕的耐火电缆,氧化镁矿物防火绝缘电缆的生产加工不能像高分子材料那样便捷,需要专门的进口设备,敷设安装难度大,原材料成本造价高,很难大规模地普及使用,特别难以在民用建筑上推广等。而云母带缠绕的耐火电缆,在生产过程中需要多层缠绕,由于工艺条件的限制,往往易造成搭接缝处出现缺陷,火烧后云母带发脆,容易脱落,也造成耐火效果差,从而难以保障通讯、电力在火灾情况下的安全畅通,耐火效果差。Most of the fire-resistant insulated cables with magnesia minerals and fire-resistant cables wound with mica tape are used at home and abroad. The production and processing of magnesia minerals fire-resistant insulated cables cannot be as convenient as polymer materials, and special imported equipment is required. It is difficult to lay and install, and the cost of raw materials The cost is high, it is difficult to popularize and use it on a large scale, and it is especially difficult to promote it in civil buildings. The fire-resistant cable wrapped with mica tape needs to be wound in multiple layers in the production process. Due to the limitation of process conditions, it is easy to cause defects at the lap joints. It is difficult to ensure the safety and smoothness of communication and power in case of fire, and the fire resistance effect is poor.

实用新型内容 Utility model content

为了克服现有的电缆耗铜量高耐热性差等不足,本实用新型的目的在于:提供一种铝合金导体瓷化耐火硅橡胶绝缘电缆。In order to overcome the disadvantages of existing cables such as high copper consumption and poor heat resistance, the purpose of this utility model is to provide a kind of aluminum alloy conductor vitrified refractory silicon rubber insulated cable.

本实用新型解决其技术问题所采用的技术方案如下:一种铝合金导体瓷化耐火硅橡胶绝缘电缆,它包括缆芯,玻璃纤维填充部,耐高温阻燃玻璃布带绕包层,瓷化耐火硅橡胶外护层;缆芯与耐高温阻燃玻璃布带绕包层之间填充玻璃纤维填充部,最外层为瓷化耐火硅橡胶外护层。The technical scheme adopted by the utility model to solve the technical problems is as follows: a ceramic refractory silicon rubber insulated cable with an aluminum alloy conductor, which includes a cable core, a glass fiber filling part, a high temperature resistant flame retardant glass cloth tape around the cladding, and a porcelain Fire-resistant silicone rubber outer sheath; the glass fiber filling part is filled between the cable core and the high-temperature-resistant flame-retardant glass cloth tape wrapping layer, and the outermost layer is a vitrified refractory silicone rubber outer sheath.

所述缆芯为一条或1条以上,各缆芯间填充玻璃纤维填充部。There is one or more than one cable core, and glass fiber filling parts are filled between each cable core.

所述缆芯由耐热铝合金导体及瓷化耐火硅橡胶绝缘层组成,所述瓷化耐火硅橡胶绝缘层包覆在耐热铝合金导体外。The cable core is composed of a heat-resistant aluminum alloy conductor and a vitrified refractory silicon rubber insulating layer, and the vitrified refractory silicon rubber insulating layer is coated on the heat-resistant aluminum alloy conductor.

所述耐热铝合金导体采用单根耐热铝合金丝,或,由多股耐热铝合金丝紧压或非紧压构成的耐热铝合金导体;所述耐热铝合金丝横截面为规则形状。所述耐热铝合金丝横截面优选为圆形或椭圆形。The heat-resistant aluminum alloy conductor adopts a single heat-resistant aluminum alloy wire, or a heat-resistant aluminum alloy conductor composed of multiple heat-resistant aluminum alloy wires tightly pressed or not tightly pressed; the cross-section of the heat-resistant aluminum alloy wire is regular shape. The cross-section of the heat-resistant aluminum alloy wire is preferably circular or elliptical.

还可以包括阻燃内衬层,所述阻燃内衬层位于耐高温阻燃玻璃布带绕包层外,瓷化耐火硅橡胶外护层内。It may also include a flame-retardant inner lining layer, and the flame-retardant inner lining layer is located outside the wrapping layer of high-temperature-resistant flame-retardant glass cloth and inside the outer protective layer of vitrified refractory silicone rubber.

还可以包括铠装层,所述铠装层位于耐高温阻燃玻璃布带绕包层外,瓷化耐火硅橡胶外护层内。It may also include an armoring layer, which is located outside the wrapping layer of high-temperature-resistant and flame-retardant glass cloth tape, and inside the outer sheathing layer of vitrified refractory silicone rubber.

瓷化耐火硅橡胶绝缘层包覆在耐热铝合金导体外形成缆芯,4条缆芯间填充玻璃纤维填充部,缆芯与耐高温阻燃玻璃布带绕包层之间填充玻璃纤维填充部,耐高温阻燃玻璃布带绕包层外为阻燃内衬层,阻燃内衬层外为铠装层,最外层为瓷化耐火硅橡胶外护层Porcelain refractory silicone rubber insulation layer is wrapped on the heat-resistant aluminum alloy conductor to form a cable core, and the glass fiber filling part is filled between the 4 cable cores, and the glass fiber filling is filled between the cable core and the high temperature resistant flame retardant glass cloth tape wrapping layer The outer part of the high temperature resistant flame retardant glass cloth tape wrapping is a flame retardant inner lining, the outer flame retardant inner lining is an armor layer, and the outermost layer is a vitrified refractory silicone rubber outer sheath

本实用新型是以铝合金为导体,由于导体和绝缘均可耐高温,过载能力强;可以代替铜缆,从而节约大量宝贵的铜资源。以瓷化耐火硅橡胶为绝缘,性价比优于目前市场上存在的任何一种耐火电缆。电缆外表是外护层。The utility model uses aluminum alloy as the conductor, and the conductor and the insulation can withstand high temperature and has a strong overload capacity; it can replace copper cables, thereby saving a large amount of precious copper resources. Using vitrified refractory silicone rubber as insulation, the cost performance is better than any kind of refractory cable currently on the market. The outer surface of the cable is the outer sheath.

本实用新型在结构上有明显特点:The utility model has obvious characteristics in structure:

本实用新型电缆采用耐热铝合金单根铝合丝或多股绞合紧压或非紧压导体,耐高温玻璃纤维为填充材料,绕包层为耐高温玻璃纤维阻燃带。The cable of the utility model adopts heat-resistant aluminum alloy single aluminum alloy wire or multi-strand stranded compacted or non-compressed conductor, high-temperature-resistant glass fiber is used as filling material, and the wrapping layer is high-temperature-resistant glass fiber flame-retardant tape.

与已有技术相比,本实用新型有明显技术优势:Compared with the prior art, the utility model has obvious technical advantages:

1、电缆长期过载能力比现有的电力电缆高的多。1. The long-term overload capacity of the cable is much higher than that of the existing power cables.

2、本实用新型的耐火绝缘层是以可陶瓷化耐火硅橡胶为绝缘,在经高温或火焰灼烧时,绝缘可结成耐高温的陶瓷固体,且具有良好的电绝缘性能,能保证电缆在火焰中正常运行,能够承受一定的水的喷淋和一定强度的震动,能保证线路不断裂,不短路。2. The refractory insulating layer of the utility model is insulated by ceramizable refractory silicone rubber. When it is burned by high temperature or flame, the insulation can be formed into a high temperature resistant ceramic solid, and has good electrical insulation performance, which can ensure that the cable It can operate normally in flames, can withstand a certain amount of water spray and vibration of a certain intensity, and can ensure that the line is not broken or short-circuited.

3、本实用新型所采用的材料环保无毒,且具有良好的机械性能。3. The materials used in the utility model are environmentally friendly and non-toxic, and have good mechanical properties.

4、本实用新型与以往矿物绝缘电缆和普通耐火电缆相比,具有易生产、易安装和性价比高等特点。4. Compared with the previous mineral insulated cables and ordinary fire-resistant cables, the utility model has the characteristics of easy production, easy installation and high cost performance.

5、本实用新型具有载流量大、运行温度高、电缆易弯曲且不易发生儒变。5. The utility model has the advantages of large carrying capacity, high operating temperature, easy bending of the cable and not easy to deform.

附图说明 Description of drawings

图1是本实用新型铝合金导体瓷化耐火硅橡胶绝缘电缆的结构示意图。Fig. 1 is a structural schematic diagram of the aluminum alloy conductor vitrified refractory silicon rubber insulated cable of the utility model.

具体实施方式 Detailed ways

下面结合附图和实施例对本实用新型进一步说明,但不作为对本实用新型的限定。The utility model will be further described below in conjunction with the accompanying drawings and embodiments, but not as a limitation of the utility model.

请参阅图1所示的本实用新型铝合金导体瓷化耐火硅橡胶绝缘电缆的实施例,参见图1,Please refer to the embodiment of the utility model aluminum alloy conductor vitrified refractory silicon rubber insulated cable shown in Fig. 1, referring to Fig. 1,

实施例1:Example 1:

本实用新型导体1采用耐热铝合金多股或单根铝合金线,其性能符合GB/T3956-2008导线要求,导体可以是圆形或成型导体,绝缘2采用瓷化耐火硅橡胶材料,线芯成缆,填充以耐热玻璃纤维材料,然后再绕包耐高温玻璃纤维阻燃带,再挤制外护层即制成本实用新型。在耐高温玻璃纤维阻燃带与外护层之间可设置耐高温内衬层和钢带或铝合金带铠装层。The conductor 1 of the utility model adopts heat-resistant aluminum alloy multi-strand or single aluminum alloy wire, and its performance meets the requirements of GB/T3956-2008 wire. The conductor can be a round or shaped conductor. The core is formed into a cable, filled with heat-resistant glass fiber material, then wrapped with a high-temperature resistant glass fiber flame-retardant tape, and then extruded to form an outer sheath to make the utility model. A high temperature resistant inner liner and a steel strip or an aluminum alloy tape armor layer can be arranged between the high temperature resistant glass fiber flame retardant tape and the outer sheath.

具体地说:瓷化耐火硅橡胶绝缘层2包覆在耐热铝合金导体1外形成缆芯,4条缆芯间填充玻璃纤维填充部3,缆芯与耐高温阻燃玻璃布带绕包层4之间填充玻璃纤维填充部3,耐高温阻燃玻璃布带绕包层4外为阻燃内衬层5,阻燃内衬层5外为铠装层6,最外层为瓷化耐火硅橡胶外护层7。Specifically, the porcelain refractory silicone rubber insulating layer 2 is wrapped on the heat-resistant aluminum alloy conductor 1 to form a cable core, and the glass fiber filling part 3 is filled between the four cable cores, and the cable core is wrapped with a high-temperature-resistant flame-retardant glass cloth tape. The glass fiber filling part 3 is filled between the layers 4, the high temperature resistant flame retardant glass cloth tape is wrapped around the cladding layer 4 and the outer layer is a flame retardant inner lining layer 5, the outer layer of the flame retardant inner lining layer 5 is an armor layer 6, and the outermost layer is porcelain Fire-resistant silicone rubber outer sheath7.

以上所述的实施例,只是本实用新型较优选的具体实施方式的一种,本领域的技术人员在本实用新型技术方案范围内进行的通常变化和替换都应包含在本实用新型的保护范围内。The above-mentioned embodiment is only a kind of preferred embodiment of the utility model, and the usual changes and replacements carried out by those skilled in the art within the scope of the technical solutions of the utility model should be included in the protection scope of the utility model Inside.

Claims (9)

1.铝合金导体瓷化耐火硅橡胶绝缘电缆,其特征在于:它包括缆芯,玻璃纤维填充部,耐高温阻燃玻璃布带绕包层,瓷化耐火硅橡胶外护层;缆芯与耐高温阻燃玻璃布带绕包层之间填充玻璃纤维填充部,最外层为瓷化耐火硅橡胶外护层。1. The aluminum alloy conductor vitrified refractory silicone rubber insulated cable is characterized in that it includes a cable core, a glass fiber filling part, a high temperature resistant flame retardant glass cloth tape wrapping layer, a vitrified refractory silicone rubber outer sheath; the cable core and The high-temperature-resistant and flame-retardant glass cloth tape is filled with glass fiber filling parts between the wrapping layers, and the outermost layer is a vitrified refractory silicone rubber outer sheath. 2.根据权利要求1所述的铝合金导体瓷化耐火硅橡胶绝缘电缆,其特征在于:所述缆芯为一条或1条以上,各缆芯间填充玻璃纤维填充部。2. The aluminum alloy conductor vitrified refractory silicone rubber insulated cable according to claim 1, characterized in that: there are one or more than one cable core, and glass fiber filling parts are filled between each cable core. 3.根据权利要求2所述的铝合金导体瓷化耐火硅橡胶绝缘电缆,其特征在于:所述缆芯为4条,各缆芯间填充玻璃纤维填充部,缆芯与耐高温阻燃玻璃布带绕包层之间填充玻璃纤维填充部。3. The aluminum alloy conductor vitrified refractory silicone rubber insulated cable according to claim 2, characterized in that: there are 4 cable cores, each cable core is filled with a glass fiber filling part, and the cable core and the high temperature resistant flame retardant glass The glass fiber filling part is filled between the wrapping layers of the cloth tape. 4.根据权利要求1所述的铝合金导体瓷化耐火硅橡胶绝缘电缆,其特征在于:所述缆芯由耐热铝合金导体及瓷化耐火硅橡胶绝缘层组成,所述瓷化耐火硅橡胶绝缘层包覆在耐热铝合金导体外。4. The aluminum alloy conductor vitrified refractory silicon rubber insulated cable according to claim 1, characterized in that: the cable core is composed of a heat-resistant aluminum alloy conductor and a vitrified refractory silicon rubber insulating layer, and the vitrified refractory silicon rubber The rubber insulating layer is wrapped around the heat-resistant aluminum alloy conductor. 5.根据权利要求4所述的铝合金导体瓷化耐火硅橡胶绝缘电缆,其特征在于:所述耐热铝合金导体采用单根耐热铝合金丝,或,由多股耐热铝合金丝紧压或非紧压构成的耐热铝合金导体;所述耐热铝合金丝横截面为规则形状。5. The aluminum alloy conductor vitrified refractory silicon rubber insulated cable according to claim 4, characterized in that: the heat-resistant aluminum alloy conductor adopts a single heat-resistant aluminum alloy wire, or consists of multiple strands of heat-resistant aluminum alloy wire A heat-resistant aluminum alloy conductor composed of compact or non-compact; the cross-section of the heat-resistant aluminum alloy wire has a regular shape. 6.根据权利要求5所述的铝合金导体瓷化耐火硅橡胶绝缘电缆,其特征在于:所述耐热铝合金丝横截面为圆形或椭圆形。6. The aluminum alloy conductor vitrified refractory silicone rubber insulated cable according to claim 5, characterized in that: the cross section of the heat-resistant aluminum alloy wire is circular or oval. 7.根据权利要求1所述的铝合金导体瓷化耐火硅橡胶绝缘电缆,其特征在于:还包括阻燃内衬层,所述阻燃内衬层位于耐高温阻燃玻璃布带绕包层外,瓷化耐火硅橡胶外护层内。7. The aluminum alloy conductor vitrified refractory silicone rubber insulated cable according to claim 1, characterized in that it also includes a flame-retardant inner lining, and the flame-retardant inner lining is located on the high-temperature-resistant flame-retardant glass cloth tape wrapping layer Outside, vitrified refractory silicone rubber outer sheath. 8.根据权利要求1所述的铝合金导体瓷化耐火硅橡胶绝缘电缆,其特征在于:还包括铠装层,所述铠装层位于耐高温阻燃玻璃布带绕包层外,瓷化耐火硅橡胶外护层内。8. The aluminum alloy conductor vitrified refractory silicone rubber insulated cable according to claim 1, characterized in that: it also includes an armor layer, and the armor layer is located outside the wrapping layer of high-temperature-resistant and flame-retardant glass cloth tape, and the porcelain In the outer sheath of refractory silicone rubber. 9.根据权利要求1-8任一所述的铝合金导体瓷化耐火硅橡胶绝缘电缆,其特征在于:瓷化耐火硅橡胶绝缘层包覆在耐热铝合金导体外形成缆芯,4条缆芯间、缆芯与耐高温阻燃玻璃布带绕包层之间填充玻璃纤维填充部,耐高温阻燃玻璃布带绕包层外为阻燃内衬层,阻燃内衬层外为铠装层,最外层为瓷化耐火硅橡胶外护层。9. The aluminum alloy conductor vitrified refractory silicone rubber insulated cable according to any one of claims 1-8, characterized in that: the vitrified refractory silicone rubber insulating layer is coated on the heat-resistant aluminum alloy conductor to form a cable core, 4 The glass fiber filling part is filled between the cable core and between the cable core and the wrapping layer of high-temperature-resistant and flame-retardant glass cloth tape. Armoring layer, the outermost layer is a vitrified refractory silicone rubber outer sheath.
CN2012200263821U 2012-01-18 2012-01-18 Ceramic fire-resistant silicon rubber insulating cable of aluminum alloy conductor Expired - Fee Related CN202434231U (en)

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CN103903738A (en) * 2014-03-04 2014-07-02 安徽恒晶电缆集团有限公司 Tensile cable for crane
CN104538094A (en) * 2015-01-04 2015-04-22 四川鑫电电缆有限公司 Flexible fireproof cable
CN105139914A (en) * 2015-03-28 2015-12-09 安徽瑞昊缆业有限公司 Armoured silicone rubber insulation aluminum alloy conductor cable
CN106205765A (en) * 2016-08-29 2016-12-07 江苏长峰电缆有限公司 A kind of Novel fireproof cable

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103903738A (en) * 2014-03-04 2014-07-02 安徽恒晶电缆集团有限公司 Tensile cable for crane
CN104538094A (en) * 2015-01-04 2015-04-22 四川鑫电电缆有限公司 Flexible fireproof cable
CN105139914A (en) * 2015-03-28 2015-12-09 安徽瑞昊缆业有限公司 Armoured silicone rubber insulation aluminum alloy conductor cable
CN106205765A (en) * 2016-08-29 2016-12-07 江苏长峰电缆有限公司 A kind of Novel fireproof cable

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