CN202432993U - Dimension detector for multi-camera mobile phone window protecting screen - Google Patents

Abstract

The utility model discloses a dimension detector for a multi-camera mobile phone window protecting screen, and is characterized in that a mobile phone window protecting screen to be detected is placed on an objective table of a Y workbench of a precise XY workbench; four calibrated CCD (Charge Coupled Device) cameras are arranged above four angles of the mobile phone window protecting screen, and a red coaxial light source is respectively arranged below each camera; four cameras are respectively connected with a video collecting card, and the video collecting cards are arranged on a computer; the rotating speed of a motor of the precise XY workbench is controlled by a driver, and the driver is connected with the computer. According to the utility model, the four cameras are matched with the precise XY workbench, and images are shot at different measuring points and processed by applying a method of machine vision, so that products can be judged by figuring up a length, a width, a fillet radian and a radius of the mobile phone window protecting screen, and the problems of slow speed and low precision of detection methods such as a manual detection method, a projection detection method and the like are solved.

Description

A kind of polyphaser cellphone window protecting screen size detecting device

Technical field

The utility model relates to the machine vision on-line measuring device, is specifically related to a kind of polyphaser cellphone window protecting screen size detecting device.

Background technology

The form protecting screen is mainly used in to be decorated and protects the flat-panel monitor of products such as mobile phone, panel computer, MP3/MP4, has functions such as surperficial scratch resistance, ultra-thin shockproof, screen protection.The detection of cellphone window protecting screen at present mainly is manual detection or uses projector to detect.All there is the shortcoming that speed is slow, precision is low in two kinds of methods.

Cellphone window protecting screen to be checked in this device is grown 89.16 ± 0.05mm, wide 50.74 ± 0.05mm, entire area size 4523.9784 ± 0.0025mm ², radius of corner 1.87 ± 0.05mm, radian 0.78 ± 0.05rad.The physical dimension accuracy of detection is 0.005mm.If round volume image with the single camera bat, then needing resolution is 4523.9784mm ²The camera of/0.005mm=904795.68 obviously can not adopt so high-resolution camera.Get image if adopt single camera repeatedly to clap, carry out image mosaic with the method for software, then exist calculated amount big, detection speed is slow, the defective that precision is low.

Summary of the invention

To the problem that exists in the background technology, problem such as the purpose of the utility model is to provide a kind of polyphaser cellphone window protecting screen size detecting device, and it is slow to have solved cellphone window protecting screen size detection medium velocity, and precision is low.

The technical scheme that the utility model adopts is following:

One, a kind of polyphaser cellphone window protecting screen size detecting device:

The utility model accurate XY worktable, LCD, computing machine, look screen capture card, first CCD camera, the first red coaxial light source, second CCD camera, the second red coaxial light source, driver, the 3rd CCD camera, the 3rd red coaxial light source, the 4th CCD camera, quatre look coaxial light source, y-axis motor, X spindle motor, cellphone window protecting screen and objective table to be checked; On the objective table of the Y of accurate XY worktable worktable, be placed with cellphone window protecting screen to be checked; Top, four angles of cellphone window protecting screen is separately installed with four and demarcates good first CCD camera, second CCD camera, the 3rd CCD camera and the 4th CCD cameras, the below of four cameras is corresponding respectively be installed in the first red coaxial light source, the second red coaxial light source, the 3rd red coaxial light source and quatre look coaxial light source under; Four cameras link to each other with video frequency collection card respectively, and video frequency collection card is installed on computers; The X spindle motor and the y-axis motor of accurate XY worktable are driver connected, and driver links to each other with computing machine, and LCD links to each other with computing machine.

Two, a kind of polyphaser cellphone window protecting screen size detecting method, the step of this method is following:

1) at first first CCD camera to first fillet measurement point a on the objective table, linear measure longimetry point b, width measure point m, n demarcates, calibration value is λ ₁Second CCD camera be to second fillet measurement point d on the objective table, linear measure longimetry point c, and width measure point e, f demarcates, and calibration value is λ ₂The 3rd CCD platform camera is to the 3rd fillet measurement point h on the objective table, linear measure longimetry point i, and width measure point f, the g measurement point is demarcated, and calibration value is λ ₃The 4th CCD camera be to the 4th fillet measurement point k on the objective table, linear measure longimetry point j, and width measure point l, m demarcates, and calibration value is λ ₄

2) reserve cellphone window protecting screen with the glass plate clamping, regulate accurate XY worktable, make first CCD camera, second CCD camera; The 3rd CCD camera, the 4th CCD camera is aimed at a, d successively; H, the image of getting fillet is also clapped in k point zone, and the position of this moment is as detecting initial position;

3) step 2) after the completion; Accurate XY worktable is along the Y direction upper and lower translation; Make first CCD camera clap the image of getting b point zone; Second CCD camera clapped the image of getting c point zone; Make the 3rd CCD camera clap the image of getting i point zone; The 4th CCD camera clapped the image of getting j point zone, by image pick-up card image sent into computer;

4) allowing workbench get back to detects initial position and controls the X-axis motor; Allow accurate XY worktable along the translation of the X-direction left and right sides; First CCD camera clapped got n, the image in m point zone, second CCD camera clapped and got e; The image in f point zone; The 3rd CCD camera clapped got g, the image in f point zone, the 4th CCD camera clapped and got l; The image in m point zone is sent image into computer by image pick-up card;

5) the utilization sub-pixel edge detects the edge of image profile, surveys out b, c, and i, the X coordinate figure of j edges of regions is designated as b ', c ', i ', j '; Survey out e, f, g, l, m, the Y coordinate figure of n edges of regions is designated as e ', f ₅', f ₁₀', g ', l ', m ₅', m ₁₂', n ';

6) according to actual measurement X, the coordinate figure of Y calculates the long L and the wide W of cellphone window protecting screen:

Concrete formula is following:

$\begin{array}{c}L=\frac{1}{2}\left[{\mathrm{\&lambda;}}_1{(b^{\&prime;}-b)}_{+}{\mathrm{\&lambda;}}_4{(j^{\&prime;}-j)}_{+}{\mathrm{\&lambda;}}_2{(c^{\&prime;}-c)}_{+}{\mathrm{\&lambda;}}_3{(i^{\&prime;}-i)}_{+}{L}_{\mathrm{bj}+}{L}_{\mathrm{ci}}\right]\\ W=\frac{1}{4}\left[{\mathrm{\&lambda;}}_1{(n^{\&prime;}+{m_5}^{\&prime;}-n-m_5)}_{+}{\mathrm{\&lambda;}}_2{(e^{\&prime;}+{f_7}^{\&prime;}-e-f_7)}_{+}{\mathrm{\&lambda;}}_3{(g^{\&prime;}+{{\mathrm{<figure-callout\; id="10"\; label="f"\; filenames="111221144751.png"\; state="\{\{state\}\}">f</figure-callout>}}_{10}}^{\&prime;}-g-f_{10})}_{+}{\mathrm{\&lambda;}}_4{(l^{\&prime;}+{m_5}^{\&prime;}-l-m_{12})}_{+}{W}_s\right]\end{array}$

W wherein _s=W _En+ 2W _Fm+ W _Gl

Variable in the formula: m ₅' be the Y coordinate figure of first CCD camera actual measurement m point edges of regions; m ₁₂' be the Y coordinate figure of the 4th CCD camera actual measurement m point edges of regions; f ₇' be the Y coordinate figure of second CCD camera actual measurement f point edges of regions; f ₁₀' be the Y coordinate figure of the 4th CCD camera actual measurement f point edges of regions.

Constant in the formula: W _EnThe actual range of ordering to n for calibration point e point on the worktable; In like manner, W _FmThe actual range of ordering to m for the f point; W _GlThe actual range of ordering to l for the g point; L _BjThe actual range of ordering to j for the b point; L _CiThe actual range of ordering to i for the c point;

7) utilize bank partition method, and calculate an a respectively, c, h, the arc length and the radius of k zone four arcs based on Hough transformation;

8) length and width, arc length and radius and canonical parameter contrast, differentiate the quality of product, if find substandard products, then provide alerting signal and add up qualification rate;

So far, whole cellphone window protecting screen size detection flow process is accomplished once, gets into step 2 then) the new detection of beginning.

The beneficial effect that the utlity model has is:

Compare with background technology; The utility model adopts four cameras to cooperate accurate XY worktable; Image is got in measurement point bat different; The method of utilization machine vision is handled image, and then passes through to calculate the quality of length and width, fillet radian and the radius differentiation product of cellphone window protecting screen, has solved the problems that detection mode speed is slow, precision is low such as manual work and projection.

Description of drawings

Fig. 1 is the structural principle synoptic diagram of the utility model device.

Fig. 2 is the principle schematic of the utility model method.

Fig. 3 is the process flow diagram of the utility model method.

Among the figure: 1, accurate XY worktable, 2, LCD, 3, computing machine, 4 look the screen capture card, 5, first CCD cameras; 6, the first red coaxial light source, 7, second CCD cameras, 8, the second red coaxial light source, 9, driver; 10, the 3rd CCD camera, the 11, the 3rd red coaxial light source, 12, the 4th CCD cameras, 13, quatre look coaxial light source; 14, y-axis motor, 15, the X spindle motor, 16, cellphone window protecting screen to be checked, 17, objective table.

Embodiment

Below in conjunction with accompanying drawing and embodiment the utility model is further described.

As shown in Figure 1, the accurate XY worktable 1 of the utility model, LCD 2, computing machine 3, look the red coaxial light source of the red coaxial light source of the red coaxial light source of screen capture card 4, first CCD camera 5, first 6, second CCD camera 7, second 8, driver 9, the 3rd CCD camera the 10, the 3rd 11, the 4th CCD camera 12, quatre look coaxial light source 13, y-axis motor 14, X spindle motor 15, cellphone window protecting screen 16 and objective table 17 to be checked; On the objective table 17 of the Y of accurate XY worktable 1 worktable, be placed with cellphone window protecting screen to be checked 16; Top, 16 4 angles of cellphone window protecting screen be separately installed with four belows of demarcating first good CCD camera 5, second CCD camera 7, the 3rd CCD camera 10 and 12, four cameras of the 4th CCD camera corresponding respectively be installed in first red coaxial light source 6, second red coaxial light source the 8, the 3rd red coaxial light source 11 and quatre look coaxial light source 13 under; Four cameras link to each other with video frequency collection card 4 respectively, and video frequency collection card 4 is installed on the computing machine 3; The X spindle motor 15 of accurate XY worktable 1 and y-axis motor 14 are driver connected 9, and driver 9 links to each other with computing machine 3, and LCD 2 links to each other with computing machine 3.

Like Fig. 2, shown in Figure 3, the step of the utility model method is following:

1) at first confirming in the objective table lower left and first fillet measurement point of mark a, is reference point with a point then, level every to the right under 21.00mm mark successively width measure point n, m, l and the 4th fillet measurement point k; Every vertically upward under 16.00mm mark successively linear measure longimetry point b, c and second fillet measurement point d; Be reference point with the d point then, level every to the right under 21.00mm mark successively width measure point e, f, g and the 3rd fillet measurement point h; Be reference point at last with h, every vertically downward under 16.00mm mark successively linear measure longimetry point i, j;

2) first fillet measurement point a on 5 pairs of objective tables of first CCD camera, linear measure longimetry point b, width measure point m, n demarcates, and calibration value is λ ₁Second fillet measurement point d on 7 pairs of objective tables of second CCD camera, linear measure longimetry point c, width measure point e, f demarcates, and calibration value is λ ₂The 3rd fillet measurement point h on 10 pairs of objective tables of the 3rd CCD camera, linear measure longimetry point i, width measure point f, the g measurement point is demarcated, and calibration value is λ ₃The 4th fillet measurement point k on 12 pairs of objective tables of the 4th CCD camera, linear measure longimetry point j, width measure point l, m demarcates, and calibration value is λ ₄

3) reserve cellphone window protecting screen with the glass plate clamping, regulate accurate XY worktable, make first CCD camera 5; 10, the four CCD cameras 12 of 7, the three CCD cameras of second CCD camera are aimed at a successively; D; H, the image of getting fillet is also clapped in k point zone, and the position of this moment is as detecting initial position;

4) step 2) after the completion; Accurate XY worktable is along the Y direction upper and lower translation; Make first CCD camera 5 clap the image of getting b point zone; Second CCD camera 7 clapped the image of getting c point zone; Make the 3rd CCD camera 10 clap the image of getting i point zone; The 4th CCD camera 12 clapped the image of getting j point zone, by image pick-up card image sent into computer;

5) allowing workbench get back to detects initial position and controls the X-axis motor; Allow accurate XY worktable along the translation of the X-direction left and right sides; First CCD camera 5 clapped got n, the image in m point zone, second CCD camera 7 clapped and got e; The image in f point zone; The 3rd CCD camera 10 clapped got g, the image in f point zone, the 4th CCD camera 12 clapped and got l; The image in m point zone is sent image into computer by image pick-up card;

6) the utilization sub-pixel edge detects the edge of image profile, surveys out b, c, and i, the X coordinate figure of j edges of regions is designated as b ', c ', i ', j '; Survey out e, f, g, l, m, the Y coordinate figure of n edges of regions is designated as e ', f ₅', f ₁₀', g ', l ', m ₅', m ₁₂', n ';

7) according to actual measurement X, the coordinate figure of Y calculates the long L and the wide W of cellphone window protecting screen:

Concrete formula is following:

$\begin{array}{c}L=\frac{1}{2}\left[{\mathrm{\&lambda;}}_1{(b^{\&prime;}-b)}_{+}{\mathrm{\&lambda;}}_4{(j^{\&prime;}-j)}_{+}{\mathrm{\&lambda;}}_2{(c^{\&prime;}-c)}_{+}{\mathrm{\&lambda;}}_3{(i^{\&prime;}-i)}_{+}{L}_{\mathrm{bj}+}{L}_{\mathrm{ci}}\right]\\ W=\frac{1}{4}\left[{\mathrm{\&lambda;}}_1{(n^{\&prime;}+{m_5}^{\&prime;}-n-m_5)}_{+}{\mathrm{\&lambda;}}_2{(e^{\&prime;}+{f_7}^{\&prime;}-e-f_7)}_{+}{\mathrm{\&lambda;}}_3{(g^{\&prime;}+{{\mathrm{<figure-callout\; id="10"\; label="f"\; filenames="111221144751.png"\; state="\{\{state\}\}">f</figure-callout>}}_{10}}^{\&prime;}-g-f_{10})}_{+}{\mathrm{\&lambda;}}_4{(l^{\&prime;}+{m_5}^{\&prime;}-l-m_{12})}_{+}{W}_s\right]\end{array}$

W wherein _s=W _En+ 2W _Fm+ W _Gl

Variable in the formula: m ₅' be the Y coordinate figure of first CCD camera actual measurement m point edges of regions; m ₁₂' be the Y coordinate figure of the 4th CCD camera actual measurement m point edges of regions; f ₇' be the Y coordinate figure of second CCD camera actual measurement f point edges of regions; f ₁₀' be the Y coordinate figure of the 4th CCD camera actual measurement f point edges of regions.

Constant in the formula: W _EnThe actual range of ordering to n for calibration point e point on the worktable; In like manner, W _FmThe actual range of ordering to m for the f point; W _GlThe actual range of ordering to l for the g point; L _BjThe actual range of ordering to j for the b point; L _CiThe actual range of ordering to i for the c point;

8) utilize bank partition method, and calculate an a respectively, c, h, the arc length and the radius of k zone four arcs based on Hough transformation;

9) length and width, arc length and radius and canonical parameter contrast, differentiate the quality of product, if find substandard products, then provide alerting signal and add up qualification rate;

So far, whole cellphone window protecting screen size detection flow process is accomplished once, gets into step 2 then) the new detection of beginning.

Embodiment:

In the present embodiment, the checked object of selecting for use is a cellphone window protecting screen, it is characterized by long 89.16 ± 0.05mm, wide 50.74 ± 0.05mm, radius of corner 1.87 ± 0.05mm, radian 0.78 ± 0.05rad.

The structural principle synoptic diagram of contrive equipment shown in accompanying drawing 1, in the present embodiment, the CCD camera model is CV-M77; Resolution is 1028*770, with the supporting camera lens of camera be Computar 2/3 " JC series focal length is the camera lens of 25mm, light source adopts the LFV-34-M25 type; four road video frequency collection cards adopt the DH-VT142 of Daheng's image; high-accuracy XY worktable adopts the AX1515 of THK series, bearing accuracy grade ± 0.001mm repeatedly, motor servo driver is selected SGDA-01BPP for use.

Whole testing process operating process is:

1) at first, 14 fixed measuring points according on the definite also mark objective table of XY coordinate are designated as a ~ n.A on 5 pairs of objective tables of camera then, b, m, n four measuring point is demarcated, and calibration value is λ ₁C on 7 pairs of objective tables of camera, d, e, f four measuring point is demarcated, and calibration value is λ ₂F on 10 pairs of objective tables of camera, g, h, i, the four measuring point is demarcated, and calibration value is λ ₃J on 12 pairs of objective tables of camera, k, l, m four measuring point is demarcated, and calibration value is λ ₄

2) reserve cellphone window protecting screen with the glass plate clamping, regulate accurate XY worktable, make camera 5,7,10,12 aim at a successively, d, and h, the image of getting fillet is also clapped in k point zone.The position of this moment is as detecting initial position.

3) step 2) after the completion, accurate XY worktable makes camera 5 clap the image of getting b point zone along the Y direction upper and lower translation; Camera 7 is clapped the image of getting c point zone; Make camera 10 clap the image of getting i point zone, camera 12 is clapped the image of getting j point zone, through image pick-up card image is sent into computing machine.

4) let worktable get back to and detect initial position and control the X spindle motor, let accurate XY worktable, camera 5 is clapped got n along the translation of the X-direction left and right sides; The image in m point zone, camera 7 is clapped and is got e, the image in f point zone; Camera 10 is clapped got g, the image in f point zone, camera 12 is clapped and is got l; The image in m point zone is sent image into computing machine through image pick-up card.

5) the utilization sub-pixel edge detects the edge of image profile, surveys out b, c, and i, the X coordinate figure of j edges of regions is designated as b ', c ', i ', j '.Survey out e, f, g, l, m, the Y coordinate figure of n edges of regions is designated as e ', f ₅', f ₁₀', g ', l ', m ₅', m ₁₂', n '.

6) according to actual measurement X, the coordinate figure of Y calculates the long L and the wide W of cellphone window protecting screen:

Concrete formula is following:

$\begin{array}{c}L=\frac{1}{2}\left[{\mathrm{\&lambda;}}_1{(b^{\&prime;}-b)}_{+}{\mathrm{\&lambda;}}_4{(j^{\&prime;}-j)}_{+}{\mathrm{\&lambda;}}_2{(c^{\&prime;}-c)}_{+}{\mathrm{\&lambda;}}_3{(i^{\&prime;}-i)}_{+}{L}_{\mathrm{bj}+}{L}_{\mathrm{ci}}\right]\\ W=\frac{1}{4}\left[{\mathrm{\&lambda;}}_1{(n^{\&prime;}+{m_5}^{\&prime;}-n-m_5)}_{+}{\mathrm{\&lambda;}}_2{(e^{\&prime;}+{f_7}^{\&prime;}-e-f_7)}_{+}{\mathrm{\&lambda;}}_3{(g^{\&prime;}+{{\mathrm{<figure-callout\; id="10"\; label="f"\; filenames="111221144751.png"\; state="\{\{state\}\}">f</figure-callout>}}_{10}}^{\&prime;}-g-f_{10})}_{+}{\mathrm{\&lambda;}}_4{(l^{\&prime;}+{m_5}^{\&prime;}-l-m_{12})}_{+}{W}_s\right]\end{array}$

W wherein _s=W _En+ 2W _Fm+ W _Gl

Variable in the formula: m ₅' be the Y coordinate figure of first CCD camera actual measurement m point edges of regions; m ₁₂' be the Y coordinate figure of the 4th CCD camera actual measurement m point edges of regions; f ₇' be the Y coordinate figure of second CCD camera actual measurement f point edges of regions; f ₁₀' be the Y coordinate figure of the 4th CCD camera actual measurement f point edges of regions.

Constant in the formula: W _EnThe actual range of ordering to n for calibration point e point on the worktable; In like manner, W _FmThe actual range of ordering to m for the f point; W _GlThe actual range of ordering to l for the g point; L _BjThe actual range of ordering to j for the b point; L _CiThe actual range of ordering to i for the c point.

7) utilization calculates an a respectively based on the bank partition method of Hough transformation, c, h, the arc length and the radius of k zone four arcs.

8), differentiate the quality of product length and width, arc length and radius and canonical parameter contrast.If find substandard products, then provide alerting signal, and the statistics qualification rate.

So far, whole cellphone window protecting screen size detection flow process is accomplished once, gets into step 2 then) the new detection of beginning.

Claims (1)

1. polyphaser cellphone window protecting screen size detecting device is characterized in that: accurate XY worktable (1), LCD (2), computing machine (3), look screen capture card (4), first CCD camera (5), the first red coaxial light source (6), the 2nd CCD camera (7), the second red coaxial light source (8), driver (9), the 3rd CCD camera (10), the 3rd red coaxial light source (11), the 4th CCD camera (12), quatre look coaxial light source (13), y-axis motor (14), X spindle motor (15), cellphone window protecting screen (16) and objective table (17) to be checked; On the objective table (17) of the Y worktable of accurate XY worktable (1), be placed with cellphone window protecting screen to be checked (16); Top, (16) four angles of cellphone window protecting screen is separately installed with four and demarcates good first CCD camera (5), second CCD camera (7), the 3rd CCD camera (10) and the 4th CCD cameras (12), the below of four cameras respectively correspondence be installed in the first red coaxial light source (6), the second red coaxial light source (8), the 3rd red coaxial light source (11) and quatre look coaxial light source (13) under; Four cameras link to each other with video frequency collection card (4) respectively, and video frequency collection card (4) is installed on the computing machine (3); The X spindle motor (15) and the y-axis motor (14) driver connected (9) of accurate XY worktable (1), driver (9) links to each other with computing machine (3), and LCD (2) links to each other with computing machine (3).

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