The LED light fixture of air-cooled heat radiation
Technical field
The utility model relates to the LED light fixture, is specifically related to a kind of LED light fixture of air-cooled heat radiation.
Background technology
The LED light fixture just comes into the market with swift and violent attitude, but present existing high-power LED lamp but runs into following problem, has seriously hindered the marketing of high-power LED lamp.
(1) the high-power LED lamp radiator is too heavy.High-power LED lamp radiator under the existing pattern all adopts aluminium radiator, relies on the natural way heat radiation fully.The aluminium radiator profile of natural heat dissipation is big, and weight is heavier, and for example the deadweight of the radiator of 100 watts of LED light fixtures of power is just greater than 15 kilograms, and the weight of whole light fixture and overall dimension all are difficult to reduce and reduce.When using light fixture out of doors, it is overweight excessive with the outward appearance volume to conduct oneself with dignity, and makes the wind loading rating of light fixture be difficult to improve, and has increased the fixedly design difficulty and the cost of the mounting structure of light fixture, for transportation, installs, and safeguards all corresponding many difficulty that increased.
(2) existing high-power LED lamp lacks safeguard measure, dispels the heat when undesired, and the LED fluorescent tube can not get effective protection as the comparatively valuable device in the light fixture, scraps to such an extent as to long-time non-normal working burns, and has increased use cost.
(3) after the radiating effect of existing high-power LED lamp radiator goes wrong, can not find in time that burn up to fluorescent tube and can find that just light fixture is in morbid state, processing is at this moment paid a price too big.
This shows; Existing high-power LED lamp exists defective and inconvenience in design and production, how to let the LED fluorescent tube when reality is used, reach theoretical service life, improves the quality level of light fixture; Being one of current important research and development problem in this area, also is that industry need improved target.
Summary of the invention
The purpose of the utility model provides a kind of LED light fixture of air-cooled heat radiation, and its power is big, weight is light, overall dimension is less, has the defencive function to LED abnormal condition of lamp tube temperature, can avoid in use because of the breaking-up of heat radiation fault to the LED fluorescent tube.
The LED light fixture of the described air-cooled heat radiation of the utility model comprises LED fluorescent tube, power supply, it is characterized in that: also comprise protection controller and fan-cooled radiator; Said protection controller is made up of single chip circuit, the temperature sensor that is connected with single chip circuit respectively and electronic switching circuit, voltage conversion circuit, and said voltage conversion circuit is connected with said power supply and is connected with single chip circuit, temperature sensor and electronic switching circuit respectively; Said fan-cooled radiator is made up of fan and radiator, and said fan is connected with said power supply; Said LED fluorescent tube is fixedly connected on the said radiator, and is connected with power supply with the electronic switching circuit of said protection controller.
The position of temperature sensor is as far as possible near the LED fluorescent tube.After the light fixture energising, temperature sensor is gathered the real-time working temperature of LED fluorescent tube, is transported to single chip circuit, analyses and compares through single chip circuit, if working temperature is normal, then opens electronic switching circuit, the work of LED lamp luminescence.Find that the working temperature value is unusual if single chip circuit is analysed and compared, then turn-off electronic switching circuit, the LED fluorescent tube is closed and is quit work.So just stopped the damage of improper temperature work to the LED fluorescent tube.If it is normal that temperature is recovered, electronic switching circuit can be opened under single chip circuit control again, and the LED fluorescent tube can recover illumination again.
Further, the single-chip microcomputer U1 of said single chip circuit adopts the 89C52 of U.S. ATMEAL company, and single-chip microcomputer U1 control output pin has three; Be respectively the P1.0 of 2,3,4 pin, P1.1, P1.2 mouth; Three optocoupler U300 of these three pins and electronic switching circuit, U301, the input port DB1 of U302; DB2, the DB3 mouth is connected.
The real time temperature value of single chip circuit timer access temperature sensor if in normal range (NR), just open electronic switching circuit, makes the LED lamp luminescence.If detect the vigilance task temperature that the fan-cooled radiator temperature is higher than the LED fluorescent tube, just turn-off electronic switching circuit, user's maintenance and inspection are reminded in the lighting-off of LED light fixture.
Further, said temperature sensor U5 adopts the digital temperature sensor DS18B20 of dallas, u.s.a company, is fixedly connected on the said radiator 26 pin P2.2 mouths of the signal output part I/O termination single chip circuit of temperature sensor.
Further, the LED light fixture of described air-cooled heat radiation is characterized in that: the Q300 in the said electronic switching circuit; Q301, Q302 adopts the FET IRF3205 of U.S. Int Rectifier Corp, the output port K1 of electronic switching circuit; K2, K3 connect the negative pole of LED fluorescent tube.In order to prevent the accidental damage single chip circuit, isolate at the interface employing photoelectricity of single chip circuit and electronic switching circuit, guarantee under adverse circumstances the stable use of protection controller.Electronic switching circuit: adopt high-power FET RF3205 as electronic switch, this element Control current can reach 40A.Electronic switching circuit has designed 3 groups, to satisfy the instructions for use of different capacity LED fluorescent tube.
Further, the U in the said voltage conversion circuit 6 adopts the integrated voltage stabilizing chip of the switch LM2596 of National Semiconductor.Because the power supply of light fixture is different according to the power of lamp, provides the power supply of 12V to 32V voltage, can not directly satisfy the instructions for use of the 5V voltage of protection controller requirement, the function of this voltage transitions is accomplished by voltage conversion circuit.
Further, said fan is fixedly connected on the radiator, and the power port VCC of fan and GND directly connect the power output VOUT end and the GND end of power supply.Fan-cooled radiator: radiator adopts aluminium radiator, on radiator, installs fan additional, and fan directly connects power supply, and beginning is running automatically just.Cross-ventilation heat conduction has been strengthened in the running of fan greatly, and under the condition that identical heat distributes, wind-cooling heat dissipating needs heat sink sizes little, and is in light weight.With 100 watts of light fixtures is example, and the aluminium radiator weight of natural heat dissipation is generally all at 10 to 15 kilograms.And radiator adds fan, also just 0.5 kilogram.
Further, said LED fluorescent tube is fixed on the radiator through screw, and the positive pole of LED fluorescent tube is connected on the VOUT end of power supply.
The utility model in use; Can monitor the temperature of radiator automatically, the LED fluorescent tube is possessed automatic overheat protective function, solve light fixture and adopted natural heat dissipation mode radiator volume big; Cost is high, the overweight problems such as wind resistance shock resistance difference that cause of light fixture deadweight.
The utility model is compared with prior art and is had the following advantages:
(1) use cost is cheap, and the radiator of existing light fixture adopts natural heat dissipation, just requires to adopt large-scale aluminium radiator; Cost is expensive; Its cost takies about 30% to 50% of light fixture cost, behind the utility model, the radiator cost only take total cost 10% in.Marketing to the LED light fixture is very favourable.
(2) use the utility model after, reduced the weight of light fixture, the requirement of the enabling capabilities wind loading rating of bracing frame that the led light fixture is installed is reduced greatly, that has further reduced bracing frame designs and produces difficulty and cost.Reduce the light fixture deadweight, the supporting & stablizing degree and the shock resistance of the support of whole light fixture, wind loading rating will significantly improve.The reduction of the deadweight of light fixture, the daily security sense of whole lamp system is great for improving.
(3) reduction of light fixture deadweight can reduce cost of transportation, reduces the requirement of lifting gear when installing, the dismounting when also being convenient to keep in repair.
(4) overheat protective function of the utility model protection controller can play the effect of protection LED fluorescent tube, prevents the too high damage to the LED fluorescent tube of ambient temperature.One of the damage of LED fluorescent tube chief reason the most is exactly that hot operation causes the fluorescent tube light decay, and the LED fluorescent tube of generation is scrapped.
Description of drawings
Fig. 1 is the schematic block diagram of the utility model;
Fig. 2 is the circuit diagram of protection controller;
Fig. 3 is the structural representation of the utility model;
Fig. 4 is the rearview of Fig. 3;
Fig. 5 is the left view of Fig. 3;
Fig. 6 is the port figure of protection controller;
Fig. 7 is the port figure of power supply;
Fig. 8 is the software control flow chart of protection controller.
Embodiment
Below in conjunction with accompanying drawing the utility model is further described.
LED light fixture referring to Fig. 1, Fig. 2, Fig. 3, Fig. 4 and air-cooled heat radiation shown in Figure 5 comprises LED fluorescent tube 1, power supply 4, also comprises protection controller 3 and fan-cooled radiator 2; Said protection controller 3 is made up of single chip circuit 3-2, the temperature sensor 3-1 that is connected with single chip circuit respectively and electronic switching circuit 3-3, voltage conversion circuit 3-4, and said voltage conversion circuit 3-4 is connected and is connected with single chip circuit, temperature sensor and electronic switching circuit respectively with said power supply 4; Said fan-cooled radiator 2 is made up of fan 2-1 and radiator 2-2, and said fan 2-1 is connected with said power supply 4; Said LED fluorescent tube 1 is fixedly connected on the said radiator 2-2, and is connected with power supply 4 with the electronic switching circuit 3-3 of said protection controller 3.
The single-chip microcomputer U1 of said single chip circuit 3-2 adopts the 89C52 of U.S. ATMEAL company, and single-chip microcomputer U1 control output pin has three, is respectively the P1.0 of 2,3,4 pin; P1.1, P1.2 mouth, three optocoupler U300 of these three pins and electronic switching circuit 3-3; U301; The input port DB1 of U302, DB2, the DB3 mouth is connected.
Said temperature sensor 3-1U5 adopts the digital temperature sensor DS18B20 of dallas, u.s.a company, is fixedly connected on the said radiator 2-2 the 26 pin P2.2 mouths of the signal output part I/O termination single chip circuit 3-2 of temperature sensor.
Q300 among the said electronic switching circuit 3-3, Q301, Q302 adopts the FET IRF3205 of U.S. Int Rectifier Corp, and the output port K1 of electronic switching circuit, K2, K3 connect the negative pole 7 of LED fluorescent tube 1.In order to prevent the accidental damage single chip circuit, isolate at the interface employing photoelectricity of single chip circuit and electronic switching circuit, guarantee under adverse circumstances the stable use of protection controller.Electronic switching circuit: adopt high-power FET RF3205 as electronic switch, this element Control current can reach 40A.Electronic switching circuit has designed 3 groups, to satisfy the instructions for use of different capacity LED fluorescent tube.
U 6 among the said voltage conversion circuit 3-4 adopts the integrated voltage stabilizing chip of the switch LM2596 of National Semiconductor.Said fan 2-1 is fixedly connected on the radiator 2-2, and the power port VCC of fan and GND directly connect the power output VOUT end and the GND end of power supply 4.
Said LED fluorescent tube 1 is fixed on the radiator 2-2 through screw 5, and the positive pole 6 of LED fluorescent tube 1 is connected on the VOUT end of power supply 4.
Referring to Fig. 6 is the port figure of protection controller:
Port figure referring to power supply shown in Figure 74: L termination outside line 220V exchanges live wire, and N termination outside line 220V exchanges zero line, and VOUT is the output direct-flow positive pole of power supply, and GND is the output direct current ground wire of power supply.
Software control flow chart referring to protection controller shown in Figure 8.
The control single chip computer of the utility model is accomplished through software design: the first step " beginning "; The light fixture energising; Single chip circuit 3-2 electrification reset begins, and then second step " system initialization ", software is accomplished the initialization setting of single-chip microcomputer and the beginning setting of temperature sensor 3-1.After the end, got into for the 3rd step " reading temperature sensor numerical value ", at this moment single chip circuit 3-2 reads in temperature sensor 3-1 current temperature value through the P2.2 mouth, transforms the back and is stored in relevant register to this value.The 4th step was judged " whether temperature value is greater than setting the limiting temperature value " then, and temperature value is read in software completion at this moment and predefined C.T value is compared.Preestablishing temperature value, is the power of the designer of producer according to light fixture, the design limit value after the unified consideration of the heat-resistant limit of the efficiency value of radiator and LED fluorescent tube.Light fixture is different can be variant.Relatively,, just explain that light fixture is operated in undesired environment if read in temperature greater than setting the limiting temperature value, at this moment, the P1.0 of single chip circuit 3-2, P1.1, the P1.2 mouth all is changed to high level, makes the K1 of electronic switch, K2, the K3 mouth turn-offs, and the LED fluorescent tube extinguishes.If the little setting limiting temperature of temperature value value in the time of relatively, this explanation ambient temperature is normal, the P1.0 of single chip circuit 3-2, and P1.1, the P1.2 mouth all is changed to low level, makes the K1 of electronic switch, K2, the K3 mouth is opened, the LED lamp works.At this moment get into next step " 30 seconds ", at this moment, the state of circuit maintenance lamp lighting 30 seconds is waited for temperature comparison next time.After 30 seconds finish, come back to " reading temperature sensor numerical value " this step, restart new circulation.
The radiator of the utility model adopts copper and fin aluminium matter all can; Size requires to select according to the actual power of light fixture; On same radiator, install a plurality of fans or a plurality of LED fluorescent tubes additional; It is to adopt the high-power integrated LED lamp pipe of this example view or select for use the small-power fluorescent tube to organize series-parallel system more that fluorescent tube is selected, the technology that these simple modification, equivalent variations and modification all belong to this instance and disclosed.