CN202416059U - Low-water-consumption energy-saving papermaking machine - Google Patents
Low-water-consumption energy-saving papermaking machine Download PDFInfo
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- CN202416059U CN202416059U CN2012200068072U CN201220006807U CN202416059U CN 202416059 U CN202416059 U CN 202416059U CN 2012200068072 U CN2012200068072 U CN 2012200068072U CN 201220006807 U CN201220006807 U CN 201220006807U CN 202416059 U CN202416059 U CN 202416059U
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Abstract
The utility model relates to papermaking equipment, in particular to a low-water-consumption energy-saving papermaking machine, which comprises a storage bin and a mesh conveying device, wherein the mesh conveying device comprises a mesh driving roll, a mesh breast roll, an anilox roll and meshes. The papermaking machine can avoid any fiber loss during production, and each ton of paper is made only with less than 500kg of water. Compared with a current wet-laid papermaking machine of the same type, the papermaking machine can reduce power consumption by 40% and save standard coal by 50%. The papermaking machine can adopt waste paper, pulp boards, various commercial paper pulp such as cotton pulp and the like, chemical fibers, textile leftover materials and completely nonabsorbent fibers. Except for a small amount of commercial paper including capacitor paper, copy paper and the like in terms of production variety, the vast majority of products in wet-laid papermaking production can be produced.
Description
Technical field
The utility model relates to paper making equipment, the energy-conservation paper machine of particularly a kind of low water consumption.
Background technology
At present, the major defect that at present exists with the wet papermaking mechanized equipment is that water is huge, and energy consumption is high; Equipment is various, complicated; One ton of paper of every production need drop into up to a hundred tons of water, although external papermaking enterprise has been employed a large amount of various technical forces, a huge sum of money adopts one-level, two stage treatment to reclaim water; Even tertiary treatment, still do not reach zero-emission.International at present, domestic state-of-the-art level; Mechanized equipment with wet papermaking is produced paper, and paper production per ton still need be discharged 8-10 ton waste water, 520 kilowatts of/ton paper of power consumption; The ultra 600KG/ ton of consumption standard coal paper, but the domestic majority papermaking enterprise does not reach this level far away.
The utility model content
The purpose of the utility model is to provide a kind of low water consumption energy-conservation paper machine.
The purpose of the utility model realizes through following approach: the energy-conservation paper machine of a kind of low water consumption; It comprises storage bin and screen cloth transport; Said screen cloth transport constitutes by driving net roller, screen cloth breast roll, net roller and screen cloth, and this paper machine comprises that also fibre transportation measurement controller, network of fibers form device and page forms device; Be linked in sequence fibre transportation measurement controller, network of fibers of said fiber storage bin forms device, and network of fibers forms the device below and is provided with the screen cloth transport, and the screen cloth delivery device tip connects page and forms device;
Said fibre transportation measurement controller is that several interdependent arranging steel wire rollers constitute, and through the chain polyphone and by motor-driven, is distributed with the roller elastic steel-needle on the steel wire roller on the sprocket of steel wire roller axle head;
Said its housing of network of fibers former is two cylindrical cavities that communicate, and the cylindrical cavity inwall is uniformly distributed with the sawtooth sheet on the top, and the cylindrical cavity bottom is distributed with sieve aperture, in two cylindrical cavities rotating vane is housed respectively, and the blade elastic steel-needle is housed on the rotating vane;
Said page formation device is equipped with rubber rollers and numb stone roll above in the screen cloth transport, driving the net roller successively; A shovel paper cutter is equipped with in the rubber rollers top of the nip entrance side between rubber rollers and the numb stone roll; A shovel paper cutter is equipped with at fiber crops stone roll roll surface top, and a cover size applicator respectively is equipped with in the entrance pressure side of numb stone roll and rubber rollers.
Further, the blade elastic steel-needle of described rotating vane top dress has two rows, and a row is vertical with the blade covering of the fan, and another socket is contained in blade tip.
Further, it is short that the blade elastic steel-needle vertical with the rotating vane covering of the fan is inserted into the blade elastic steel-needle of rotating vane tip.
Further, the steel wire roller is 4-8 in the described fibre transportation measurement controller.
Further, the roller elastic steel-needle that distributes on the described steel wire roller is evenly distributed with four row.
Further, its housing bottom sieve diameter of described network of fibers former is 5mm to 20mm.
Further, the diameter of described blade elastic steel-needle is 1.5mm to 3mm.
The energy-conservation paper machine of the utility model low water consumption, with existing paper industry equipment contrast, the utility model paper machine is not directly to the fiber water; The final stage that only becomes at the paper the form of the foetus; Adopt moisture rare applying glue liquid, help the paper tire pressure tight, accomplish the equipment technology that final page forms.The fundamental difference of Here it is the utility model paper machine and present wet papermaking equipment technology characteristic.The storage of wet papermaking organic fiber, the storage of fiber are to be carrier with water, add to stir by stock tank and store.Carry by stock pump, the wet papermaking machine is to lean on to come suspension fiber with water, leans on fiber in the vavuum pump suction filtration water; Form page through press section again; Equipment is many, and power consumption is more than two times more than one times, and web dryness is the web dryness that 36%-48% can not show a candle to the energy-conservation paper machine of this ultralow water consumption.Wet papermaking paper sheet formation process has a large amount of water to discharge, and needs corresponding water treatment facilities.And the energy-conservation paper machine paper sheet formation of this ultralow water consumption process does not have any water to discharge, and without any need for treatment facility, energy resource consumption is lower.So both comparisons have the great different differences of essence.
This equipment can guarantee not have any fiber loss in production process, and paper per ton only needs below the 500kg water.Contrast existing wet papermaking machine of the same type, can practice thrift power consumption 40%, practice thrift standard coal 50%, the utility model paper machine can adopt extensive stock paper pulp such as waste paper, pulp board, cotton pulp, chemical fibre, weaving leftover bits, even the fiber that does not absorb water fully.The production kind is removed kraft capacitor paper, and outside a small amount of commodity paper such as tissue paper can not be produced, most products of wet papermaking production can both be produced.
Description of drawings
Below in conjunction with accompanying drawing the utility model is done further explain:
Fig. 1 is the utility model overall structure sketch map;
Fig. 2 is the structural representation of steel wire roller 20 in the utility model;
Fig. 3 is the structural representation of rotating vane 8 in the utility model;
Among the figure, storage bin 1, fibre transportation measurement controller 2, network of fibers form device 3, page forms device 4, screen cloth transport 5, sawtooth sheet 6, sieve aperture 7, rotating vane 8, screen cloth breast roll 9, screen cloth 10, drives and net roller 11, shovel paper cutter 12, blade elastic steel-needle 13, numb stone roll 14, paper carrying roll 15, size applicator 16, rubber rollers 17, net roller 18, chain 19, steel wire roller 20, roller elastic steel-needle 21, housing 22.
The specific embodiment
As shown in Figure 1; The energy-conservation paper machine of the utility model low water consumption; It comprises storage bin 1 and screen cloth transport 5; Said screen cloth transport 5 constitutes by driving net roller 11, screen cloth breast roll 9, net roller 18 and screen cloth 10, and this paper machine comprises that also fibre transportation measurement controller 2, network of fibers form device 3 and page forms device 4; Be linked in sequence fibre transportation measurement controller 2, network of fibers of said fiber storage bin 1 forms device 3, and network of fibers forms device 3 belows and is provided with screen cloth transport 5, and the screen cloth transport 5 terminal pages that connect form devices 4;
As depicted in figs. 1 and 2, said fibre transportation measurement controller 2 is that the interdependent arranging steel wire roller 20 of 4-8 constitutes, on the sprocket of steel wire roller 20 axle heads through chain 19 polyphones and by motor-driven; Be distributed with on the steel wire roller 20; Down, a left side, right four row roller elastic steel-needles 21; All gapped between every row's draw point and the pin, as four fan blade type draw point rows, every steel wire roller axle head all is equipped with the sprocket of the identical number of teeth; With a chain, all sprocket are stringed together together, even increase more steel wire rollers; Up to being covered with storage bin 1 bottom, lean on the motor drives of a platform independent, equidirectional operation; Fibrous raw material in the storage bin 1 is transferred the draw point row roller in the measurement controller 2, accurately pushes in network of fibers former 3 housings 22.
As shown in figures 1 and 3, said network of fibers former 3 its housings 22 are two cylindrical cavities that communicate, and the cylindrical cavity inwall is uniformly distributed with sawtooth sheet 6 on the top, and the cylindrical cavity bottom is distributed with sieve aperture 7, and sieve aperture 7 diameters are 5mm to 20mm.In two cylindrical cavities rotating vane 8 is housed respectively, blade elastic steel-needle 13 is housed on the rotating vane 8, the diameter of described blade elastic steel-needle 13 is 1.5mm to 3mm; The blade elastic steel-needle 13 of described rotating vane 8 tops dress has two rows; One row is vertical with the blade covering of the fan; Another socket is contained in blade tip, and it is short that the blade elastic steel-needle 13 vertical with rotating vane 8 covering of the fans is inserted into the blade elastic steel-needle 13 of rotating vane 8 tips.Lean on those rotating vane 8 spindle noses of fiber import one end that two big sprocket are installed, the spindle nose of another one rotating vane 8 is only installed the sprocket of a minor diameter, and the diameter of big sprocket and little sprocket differs 30%-40%; Article one, chain connects two sprocket of size, and wherein the sprocket on the motor is also together with big or small sprocket series connection, during motor rotation; Driving two axles runs up; Rotation direction is consistent, but two rotating speed speeds have nothing in common with each other, and leans on the rotating vane 8 of fiber import one end fast than another rotating speed in the network of fibers former 3; Get into fiber in network of fibers former 3 housings 22; Carry out abundant mixed and dispersed, single fiber is from sieve aperture, and point-device wire side that is distributed in continuous operation is accomplished the even cloth of network of fibers.
As shown in Figure 1; Said page formation device 4 is equipped with rubber rollers 17 and numb stone roll 14 above in screen cloth transport 5, driving net roller 11 successively; A shovel paper cutter 12 is equipped with in rubber rollers 17 tops of the nip entrance side between rubber rollers 17 and the numb stone roll 14; A shovel paper cutter 12 is equipped with at fiber crops stone roll 14 roll surface tops, and numb stone roll 14 respectively is equipped with a cover size applicator 16 with the entrance pressure side of rubber rollers 17.Drive net roller 11 by a main driven by motor, the network of fibers on the wire side advances to drive the first nip mouth between net roller 11 and the rubber rollers 17 with net, converges with rare glue of 17 of rubber rollers, through the nip mouth, begins to take shape page together.Page separates from wire side, goes upward to the second nip mouth between numb stone roll 14 and the rubber rollers 17 along rubber rollers 17 faces, with rare glue of numb stone roll 14; Converge jointly once more; Continue page is compressed through the second nip mouth equally, the page after compressing is attached to numb stone roll 14 towards preceding operation, is finally scooped up by the shovel paper cutter 12 on 14 of the numb stone rolls; After paper carrying roll 15 is sent into the drier drying, coil into the semi-finished product product through reel machine.
Claims (7)
1. energy-conservation paper machine of low water consumption; It comprises storage bin (1) and screen cloth transport (5); Said screen cloth transport (5) constitutes by driving net roller (11), screen cloth breast roll (9), net roller (18) and screen cloth (10), it is characterized in that: this paper machine comprises that also fibre transportation measurement controller (2), network of fibers form device (3) and page forms device (4); Be linked in sequence fibre transportation measurement controller (2), network of fibers of said fiber storage bin (1) forms device (3), and network of fibers forms device (3) below and is provided with screen cloth transport (5), and the terminal page that connects of screen cloth transport (5) forms device (4);
Said fibre transportation measurement controller (2) is that several interdependent arranging steel wire rollers (20) constitute, and through chain (19) polyphone and by motor-driven, is distributed with roller elastic steel-needle (21) on the steel wire roller (20) on the sprocket of steel wire roller (20) axle head;
Its housing of said network of fibers former (3) (22) is two cylindrical cavities () that communicate; Be uniformly distributed with sawtooth sheet (6) on the cylindrical cavity inwall top; The cylindrical cavity bottom is distributed with sieve aperture (7), and rotating vane (8) is housed respectively in two cylindrical cavities, and blade elastic steel-needle (13) is housed on the rotating vane (8);
It is that the top of in screen cloth transport (5), driving net roller (11) is equipped with rubber rollers (17) and numb stone roll (14) successively that said page forms device (4); A shovel paper cutter (12) is equipped with in rubber rollers (17) top of the nip entrance side between rubber rollers (17) and the numb stone roll (14); A shovel paper cutter (12) is equipped with at fiber crops stone roll (14) roll surface top, and numb stone roll (14) respectively is equipped with a cover size applicator (16) with the entrance pressure side of rubber rollers (17).
2. the energy-conservation paper machine of low water consumption as claimed in claim 1 is characterized in that: the blade elastic steel-needle (13) of described rotating vane (8) top dress has two rows, and a row is vertical with the blade covering of the fan, and another socket is contained in blade tip.
3. the energy-conservation paper machine of low water consumption as claimed in claim 2 is characterized in that: it is short that the blade elastic steel-needle (13) vertical with rotating vane (8) covering of the fan is inserted into the blade elastic steel-needle (13) of rotating vane (8) tip.
4. the energy-conservation paper machine of low water consumption as claimed in claim 1 is characterized in that: steel wire roller (20) is 4-8 in the described fibre transportation measurement controller (2).
5. like claim 1 or the energy-conservation paper machine of 4 described low water consumption, it is characterized in that: described steel wire roller (20) is gone up the roller elastic steel-needle (21) that distributes and is evenly distributed with four row.
6. the energy-conservation paper machine of low water consumption as claimed in claim 1 is characterized in that: its housing of described network of fibers former (3) (22) bottom sieve aperture (7) diameter is 5mm to 20mm.
7. the energy-conservation paper machine of low water consumption as claimed in claim 1 is characterized in that: the diameter of described blade elastic steel-needle (13) is 1.5mm to 3mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012200068072U CN202416059U (en) | 2012-01-10 | 2012-01-10 | Low-water-consumption energy-saving papermaking machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012200068072U CN202416059U (en) | 2012-01-10 | 2012-01-10 | Low-water-consumption energy-saving papermaking machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202416059U true CN202416059U (en) | 2012-09-05 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012200068072U Expired - Fee Related CN202416059U (en) | 2012-01-10 | 2012-01-10 | Low-water-consumption energy-saving papermaking machine |
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| CN (1) | CN202416059U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105887547A (en) * | 2016-06-28 | 2016-08-24 | 湖南科立特环保成套设备有限公司 | Paper making equipment and paper making method |
| CN106049160A (en) * | 2016-06-28 | 2016-10-26 | 湖南科立特环保成套设备有限公司 | Paper sheet forming device and paper sheet forming method |
-
2012
- 2012-01-10 CN CN2012200068072U patent/CN202416059U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105887547A (en) * | 2016-06-28 | 2016-08-24 | 湖南科立特环保成套设备有限公司 | Paper making equipment and paper making method |
| CN106049160A (en) * | 2016-06-28 | 2016-10-26 | 湖南科立特环保成套设备有限公司 | Paper sheet forming device and paper sheet forming method |
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Addressee: Yang Meiyu Document name: Notification to Pay the Fees |
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Addressee: Yang Meiyu Document name: Notification of Termination of Patent Right |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120905 Termination date: 20180110 |