CN202413335U - A-shaped frame type balanced suspension of heavy mine hinged dump truck - Google Patents
A-shaped frame type balanced suspension of heavy mine hinged dump truck Download PDFInfo
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Abstract
一种A形架式重型矿用铰接式自卸车平衡悬架,通过橡胶弹簧下连车桥。平衡梁位于车架两侧,通过平衡梁轴与车架连接;四个橡胶弹簧分别位于中、后桥的两侧,每侧的橡胶弹簧都位于该侧平衡梁两端,安装于平衡梁和车桥之间,橡胶弹簧中心线与车桥中心线垂直相交;中、后横拉杆均位于对应车桥的后面,一端通过关节轴承连接在中、后横拉杆车桥支架上,中、后横拉杆车桥支架与车桥相连,中、后横拉杆另一端均通过中、后横拉杆车架支架连接在车架上;中、后A型架前段均通过球轴承连接在车架上,后端均通过螺栓连接在车桥的两侧,其中后A型架与车架间有一定倾斜角度;限位板焊接于车架外侧。
An A-frame type heavy-duty mine-used articulated dump truck balance suspension, which is connected to the axle through rubber springs. The balance beam is located on both sides of the frame and connected to the frame through the balance beam shaft; the four rubber springs are respectively located on both sides of the middle and rear axles, and the rubber springs on each side are located at both ends of the balance beam on the side, and are installed on the balance beam and the rear axle. Between the axles, the center line of the rubber spring intersects the center line of the axle perpendicularly; the middle and rear tie rods are located behind the corresponding axles, and one end is connected to the middle and rear tie rod axle brackets through joint bearings. The tie rod axle bracket is connected with the axle, and the other ends of the middle and rear tie rods are connected to the frame through the middle and rear tie rod frame brackets; the front sections of the middle and rear A-frames are connected to the frame through ball bearings, and the rear Both ends are connected to both sides of the axle by bolts, and there is a certain inclination angle between the rear A-frame and the frame; the limit plate is welded on the outside of the frame.
Description
技术领域 technical field
本实用新型涉及重型自卸车技术领域,具体的说是一种A形架式重型矿用铰接式自卸车平衡悬架。 The utility model relates to the technical field of heavy dump trucks, in particular to an A-shaped frame type heavy mine articulated dump truck balance suspension.
背景技术 Background technique
平衡悬架是重型矿用铰接式自卸车中后悬架的重要组成部分,它可以保持中、后桥车轮在复杂路况下的良好接地性,从而提高车辆的动力性和通过性。平衡悬架主要有减振器、纵向传力元件、横拉杆组成。其中的减振器主要用来传递车桥与车架之间的十吨以上的垂向力,并衰减垂向振动。纵向传力元件主要用来传递车架与车桥之间的纵向力,并使车桥按一定的轨迹相对于车架运动。横拉杆用来传递车桥与车架之间的横向力。 The balanced suspension is an important part of the rear suspension of the heavy-duty mining articulated dump truck. It can maintain the good grounding of the middle and rear axle wheels under complex road conditions, thereby improving the vehicle's power and passability. The balance suspension mainly consists of a shock absorber, a longitudinal force transmission element, and a tie rod. The shock absorber is mainly used to transmit the vertical force of more than ten tons between the axle and the frame, and attenuate the vertical vibration. The longitudinal force transmission element is mainly used to transmit the longitudinal force between the frame and the axle, and make the axle move relative to the frame according to a certain track. Tie rods are used to transmit lateral forces between the axle and the frame.
分别以中、后桥四个减振器为中心,中、后桥要发生纵向立面内的相对运动,各车桥与车架之间要发生横向立面内的相对运动,因此平衡悬架设计中,减振器将会受到复杂的三维力与力矩作用,结构要求也较高。 Taking the four shock absorbers of the middle and rear axles as the center respectively, the middle and rear axles will undergo relative movement in the longitudinal elevation, and each axle and the frame will undergo relative movement in the transverse elevation, so the balance suspension In the design, the shock absorber will be subjected to complex three-dimensional forces and moments, and the structural requirements are also high.
实用新型内容 Utility model content
本实用新型要解决的技术问题是提供一种A形架式重型矿用铰接式自卸车平衡悬架,该悬架不仅具有重型车辆悬架要求的非线性,而且具有结构简单、布局紧凑、制造简便、生产成本低、使用维护费用少等优点。 The technical problem to be solved by the utility model is to provide a balance suspension of an A-shaped heavy-duty mining articulated dump truck. It has the advantages of simplicity, low production cost, and low maintenance cost.
本实用新型为解决上述技术问题的不足而采用的技术方案是:一种A形架式重型矿用铰接式自卸车平衡悬架,设置在车架与中车桥、后车桥之间,并连接车架与中车桥、后车桥,该平衡悬架主要由平衡梁、减震机构、纵向传力机构和横向传力机构组成,平衡梁位于车架两侧,通过平衡梁轴与车架连接,在平衡梁下端面和中车桥、后车桥之间对称设有减震机构,减震机构的中心线与对应的车桥中心线垂直; The technical solution adopted by the utility model to solve the above-mentioned technical problems is: a balance suspension of an A-shaped heavy-duty mining articulated dump truck, which is arranged between the vehicle frame, the middle axle and the rear axle, and Connecting the frame with the middle axle and the rear axle, the balanced suspension is mainly composed of a balance beam, a shock absorbing mechanism, a longitudinal force transmission mechanism and a transverse force transmission mechanism. frame connection, a shock absorbing mechanism is arranged symmetrically between the lower end of the balance beam and the middle axle and rear axle, and the center line of the shock absorbing mechanism is perpendicular to the center line of the corresponding axle;
所述的纵向传力机构由中A型架和后A型架构成,中A型架和后A型架位于中车桥的两侧,后A型架设置在中车桥和后车桥之间,后A型架顶尖端部通过球轴承连接在车架上,另一侧的两个自由端通过紧固组件连接在后车桥沿轴向的两端,中A型架顶尖端部通过球轴承连接在车架上,另一侧的两个自由端通过紧固组件连接在中车桥沿轴向的两端; The longitudinal force transmission mechanism is composed of a middle A-frame and a rear A-frame, the middle A-frame and the rear A-frame are located on both sides of the middle axle, and the rear A-frame is arranged between the middle axle and the rear axle. In between, the top end of the rear A-frame is connected to the frame through ball bearings, and the two free ends on the other side are connected to both ends of the rear axle along the axial direction through fastening components. The top end of the middle A-frame passes through The ball bearing is connected to the frame, and the two free ends on the other side are connected to the two axial ends of the middle axle through fastening components;
所述的横向传力机构由中横拉杆和后横拉杆组成,中横拉杆和后横拉杆位于后车桥的两侧,中横拉杆设置在中车桥和后车桥之间,中横拉杆的一端通过支架Ⅰ与车架连接,另一端通过关节轴承设置在支架Ⅱ上,支架Ⅱ与中车桥相连接,后横拉杆的一端通过支架Ⅲ连接在车架上,另一端通过关节轴承与支架Ⅳ相连,支架Ⅳ和后车桥相连接; The transverse force transmission mechanism is composed of a middle tie rod and a rear tie rod, the middle tie rod and the rear tie rod are located on both sides of the rear axle, the middle tie rod is arranged between the middle axle and the rear axle, and the middle tie rod One end of the rear tie rod is connected to the frame through the bracket I, and the other end is set on the bracket II through the joint bearing. The bracket II is connected with the middle axle. The bracket IV is connected, and the bracket IV is connected with the rear axle;
所述的减震机构由橡胶弹簧机构和固定机构组成,所述的橡胶弹簧机构由橡胶板和钢板交替叠加并粘合而成,最外层为橡胶板,橡胶弹簧机构的高度为165—175㎜,橡胶弹簧机构的长宽高比例为10:6:5,其中每块钢板的厚度为3—5㎜,每块橡胶板和钢板均为形状相同的板状结构,该板状结构由四个边合围而成,其中两个相对的边为长度相等的直边,另外两个相对的边为长度相等弧形边,在橡胶板和钢板的中心均设有大小相等的圆孔,所述的固定机构主要由上连接板、下连接板、上锥面板、下锥面板和螺栓组件构成,橡胶弹簧机构设置在上连接板和下连接板之间,橡胶弹簧机构上部和上连接板之间设有上锥面板,橡胶弹簧机构下部和下连接板之间设有下锥面板,螺栓依次穿过上连接板、上锥面板、橡胶弹簧机构上的圆孔、下锥面板和下连接板并通过螺母将以上部件连接呈一体结构。 The shock absorbing mechanism is composed of a rubber spring mechanism and a fixing mechanism. The rubber spring mechanism is formed by alternately stacking and bonding rubber plates and steel plates. The outermost layer is a rubber plate. The height of the rubber spring mechanism is 165-175 ㎜, the ratio of length, width and height of the rubber spring mechanism is 10:6:5, and the thickness of each steel plate is 3-5㎜, and each rubber plate and steel plate are plate-shaped structures with the same shape. The plate-shaped structure consists of four It is surrounded by two sides, wherein two opposite sides are straight sides of equal length, and the other two opposite sides are arc sides of equal length, and round holes of equal size are arranged in the centers of the rubber plate and the steel plate. The fixing mechanism is mainly composed of upper connecting plate, lower connecting plate, upper cone panel, lower cone panel and bolt assembly. The rubber spring mechanism is arranged between the upper connecting plate and the lower connecting plate, and between the upper part of the rubber spring mechanism and the upper connecting plate. An upper cone panel is provided, and a lower cone panel is provided between the lower part of the rubber spring mechanism and the lower connecting plate. The above components are connected by nuts to form an integral structure.
所述的中A型架和后A型架均为箱型断面结构。 Both the middle A-frame and the rear A-frame are box-shaped cross-section structures.
所述的中横拉杆和后横拉杆均为直线管状推力杆。 Both the middle tie rod and the rear tie rod are linear tubular thrust rods.
所述的上锥面板上端面上设有锥形凹槽,螺栓与上锥面板的锥形凹槽面之间设有上球面垫圈。 A conical groove is provided on the upper end surface of the upper conical panel, and an upper spherical washer is provided between the bolt and the conical groove surface of the upper conical panel.
所述的下锥面板下端面上设有锥形凹槽,螺母与下锥面板的锥形凹槽面之间设有下球面垫圈。 A conical groove is provided on the lower end surface of the lower conical panel, and a lower spherical washer is provided between the nut and the conical groove surface of the lower conical panel.
本实用新型的有益效果是: The beneficial effects of the utility model are:
其一、该平衡悬架采用夹层橡胶弹簧、A型架和横拉杆,使得悬架结构简单、生产成本低、使用维护费用少,首次采用倾斜式的后A型架,传动轴从后A型架双臂间穿过,使得悬架结构布局简单、紧凑。 First, the balanced suspension adopts interlayer rubber springs, A-frame and tie rods, which makes the suspension structure simple, low production cost, and less maintenance cost. For the first time, the inclined rear A-frame is adopted, and the drive shaft is from the rear A-type The frame passes through the arms, making the suspension structure layout simple and compact.
其二、本实用新型的减震机构采用具有非线性的夹层橡胶弹簧,由橡胶弹簧机构和固定机构组成,橡胶弹簧机构不仅具有重型车辆悬架要求的弹性特性和阻尼特性,而且结构简单、制造简便、生产成本低、使用寿命长、使用维护费用少,适合用作工程车辆的中后悬架的弹性-阻尼元件。在由橡胶板和钢板交替叠加构成的橡胶弹簧机构中,如果橡胶板和钢板的形状设计不当,都可能引起橡胶弹簧的应力集中,严重时还会导致橡胶弹簧的变形或破裂,其次,橡胶板和钢板的厚度也同样关系着该橡胶弹簧的整体性能,试验发现:当橡胶块和钢板形状为两对应边为直边,另外两对边为弧形边时,配合钢板的厚度为3—5毫米时,此时该减震装置使用性能达到最佳。 Its two, the damping mechanism of the present utility model adopts the interlayer rubber spring with non-linearity, is made up of rubber spring mechanism and fixed mechanism, and rubber spring mechanism not only has the elastic characteristic and damping characteristic that heavy-duty vehicle suspension requires, and simple in structure, easy to manufacture The utility model has the advantages of simplicity, low production cost, long service life and low use and maintenance cost, and is suitable for being used as an elastic-damping element of the middle and rear suspension of engineering vehicles. In the rubber spring mechanism composed of rubber plates and steel plates alternately stacked, if the shape of the rubber plates and steel plates is improperly designed, it may cause stress concentration in the rubber spring, and in severe cases, it will cause deformation or rupture of the rubber spring. Secondly, the rubber plate The overall performance of the rubber spring is also related to the thickness of the steel plate. The test found that when the two corresponding sides of the rubber block and the steel plate are straight sides and the other two opposite sides are curved sides, the thickness of the matching steel plate is 3-5 At this time, the performance of the shock absorbing device reaches the best. the
附图说明 Description of drawings
图1是本实用新型的主视图。 Figure 1 is a front view of the utility model.
图2是本实用新型的仰视图。 Fig. 2 is the bottom view of the utility model.
图3是本实用新型的右视图。 Fig. 3 is a right view of the utility model.
图4是本实用新型中减震机构的结构示意图。 Fig. 4 is a structural schematic diagram of the shock absorbing mechanism in the utility model.
图中标记:1、车架,2、中车桥,201、中桥上支承总成,202、中桥下支承总成,3、后车桥,301、后桥上支承总成,302、后桥下支承总成,4、平衡梁,401、平衡梁轴,5、减震机构,501、上连接板,502、螺栓,503、上球面垫圈,504、上锥面板,505、橡胶板,506、钢板,507、下锥面板,508、下球面垫圈,509、螺母,510、下连接板,6、中A型架,7、后A型架,8、中横拉杆,9、后横拉杆,10、支架Ⅰ,11、支架Ⅱ,12、支架Ⅲ,13、支架Ⅳ,14、限位板。 Marks in the figure: 1, vehicle frame, 2, middle axle, 201, upper support assembly of the middle axle, 202, lower support assembly of the middle axle, 3, rear axle, 301, upper support assembly of the rear axle, 302, Rear axle lower support assembly, 4, balance beam, 401, balance beam shaft, 5, damping mechanism, 501, upper connecting plate, 502, bolt, 503, upper spherical washer, 504, upper cone panel, 505, rubber plate , 506, steel plate, 507, lower cone panel, 508, lower spherical washer, 509, nut, 510, lower connecting plate, 6, middle A frame, 7, rear A frame, 8, middle transverse tie rod, 9, rear Tie rod, 10, support I, 11, support II, 12, support III, 13, support IV, 14, limit plate.
具体实施方式 Detailed ways
如图所示,一种A形架式重型矿用铰接式自卸车平衡悬架,一种A形架式重型矿用铰接式自卸车平衡悬架,设置在车架1与中车桥2、后车桥3之间,并连接车架1与中车桥2、后车桥3,在中车桥2的上、下端面分别设有中桥上支承总成201和中桥下支承总成202,在后车桥3的上、下端面分别设有后桥上支承总成301和后桥下支承总成302,该平衡悬架主要由平衡梁4、减震机构5、纵向传力机构和横向传力机构组成,平衡梁4位于车架1两侧,通过平衡梁轴401与车架1连接,在车架上还设有限位板14,限制平衡梁最大转角的限位板14焊接在后车架上,起到对平衡梁的左右摆动和上下行程进行限位的作用,在平衡梁下端面和中车桥2、后车桥3之间对称设有减震机构5,减震机构5的中心线与对应的车桥中心线垂直;
As shown in the figure, an A-frame type heavy-duty mining articulated dump truck balance suspension, and an A-shaped heavy-duty mining articulated dump truck balance suspension are arranged on the
所述的纵向传力机构由中A型架6和后A型架7构成,中A型架6和后A型架7位于中车桥2的两侧,后A型架7设置在中车桥2和后车桥3之间,后A型架7顶尖端部通过球轴承连接在车架1上,另一侧的两个自由端通过紧固组件连接在后车桥3沿轴向的两端,中A型架6顶尖端部通过球轴承连接在车架1上,另一侧的两个自由端通过紧固组件连接在中车桥2沿轴向的两端;
The longitudinal force transmission mechanism is composed of a
所述的横向传力机构由中横拉杆8和后横拉杆9组成,中横拉杆8和后横拉杆9位于后车桥3的两侧,中横拉杆8设置在中车桥2和后车桥之间3,中横拉杆8的一端通过支架Ⅰ10与车架1连接,另一端通过关节轴承设置在支架Ⅱ11上,支架Ⅱ11与中车桥2相连接,后横拉杆9的一端通过支架Ⅲ12连接在车架1上,另一端通过关节轴承与支架Ⅳ13相连,支架Ⅳ13和后车桥3相连接;
The transverse force transmission mechanism is composed of a
所述的减震机构5由橡胶弹簧机构和固定机构组成,所述的橡胶弹簧机构由橡胶板505和钢板506交替叠加并粘合而成,最外层为橡胶板,橡胶弹簧机构的高度为165—175㎜,橡胶弹簧机构的长宽高比例为10:6:5,其中每块钢板的厚度为3—5㎜,每块橡胶板和钢板均为形状相同的板状结构,该板状结构由四个边合围而成,其中两个相对的边为长度相等的直边,另外两个相对的边为长度相等弧形边,在橡胶板和钢板的中心均设有大小相等的圆孔,所述的固定机构主要由上连接板501、下连接板510、上锥面板504、下锥面板507和螺栓组件构成,橡胶弹簧机构设置在上连接板501和下连接板510之间,橡胶弹簧机构上部和上连接板501之间设有上锥面板504,橡胶弹簧机构下部和下连接板510之间设有下锥面板507,螺栓502依次穿过上连接板501、上锥面板504、橡胶弹簧机构上的圆孔、下锥面板507和下连接板510并通过螺母509将以上部件连接呈一体结构,所述的上锥面板504上端面上设有锥形凹槽,螺栓502与上锥面板504的锥形凹槽面之间设有上球面垫圈503,所述的下锥面板507下端面上设有锥形凹槽,螺母509与下锥面板507的锥形凹槽面之间设有下球面垫圈508,该减震机构5在使用时将上、下连接板与安装部位固定即可。
The shock-absorbing
中A型架和后A型架均采用箱型断面的连接架,中、后横拉杆均采用直线管状推力杆。 Both the middle A-frame and the rear A-frame adopt box-shaped connecting frames, and the middle and rear tie rods adopt linear tubular thrust rods.
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Cited By (3)
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---|---|---|---|---|
CN102529634A (en) * | 2012-01-16 | 2012-07-04 | 河南科技大学 | Balancing suspension for A-shaped frame heavy-duty mining hinged dumper |
CN107571915A (en) * | 2017-09-04 | 2018-01-12 | 紫程(宁波)电动重型卡车有限公司 | Body frame structure for automotive and dumper |
CN110182268A (en) * | 2019-06-25 | 2019-08-30 | 杨晓东 | Balance-type type vehicle balance control device |
-
2012
- 2012-01-16 CN CN2012200173897U patent/CN202413335U/en not_active Expired - Fee Related
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102529634A (en) * | 2012-01-16 | 2012-07-04 | 河南科技大学 | Balancing suspension for A-shaped frame heavy-duty mining hinged dumper |
CN107571915A (en) * | 2017-09-04 | 2018-01-12 | 紫程(宁波)电动重型卡车有限公司 | Body frame structure for automotive and dumper |
CN110182268A (en) * | 2019-06-25 | 2019-08-30 | 杨晓东 | Balance-type type vehicle balance control device |
CN110182268B (en) * | 2019-06-25 | 2024-06-11 | 杨晓东 | Balance type vehicle balance control device |
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