CN202412760U - Large plate press device - Google Patents
Large plate press device Download PDFInfo
- Publication number
- CN202412760U CN202412760U CN201120455486XU CN201120455486U CN202412760U CN 202412760 U CN202412760 U CN 202412760U CN 201120455486X U CN201120455486X U CN 201120455486XU CN 201120455486 U CN201120455486 U CN 201120455486U CN 202412760 U CN202412760 U CN 202412760U
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- Prior art keywords
- water jacket
- suspension bracket
- lower water
- upper water
- plate press
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Abstract
The utility model provides a large plate press device. An upper portion, a middle portion and a lower portion of a set of equipment are improved into three whole bodies, the large plate press device improves whole reliability, stability and safety of the equipment, improves product quality and working efficiency, is convenient and rapid to install and replace, prolongs service life and reduces production cost. The large plate press device is formed by portal machine frames, upper water jacket lifting frames, upper water jackets, upper mould plates, lower water jackets, lower water jacket lifting frames, a hydraulic jacking frame, a hydraulic cylinder, lower mould plates, a roller conveying frame, a portal frame bottom frame, a camera, a video display screen, a printer control language (PLC) electric controller and an electric control cabinet. At least three groups of portal machine frames are evenly and vertically arranged above the portal frame bottom frame, a row of upper water jacket lifting frames is horizontally arranged on the upper portions of the portal machine frames, at least three upper water jackets are evenly arranged below upper water jacket lifting frames, the upper mould plates are arranged below the upper water jackets, a row of lower water jacket lifting frames is horizontally arranged in the middles of the portal machine frames, and at least three lower water jackets are evenly arranged above the lower water jacket lifting frames. The large plate press device is simple and reasonable in structure and convenient to popularize.
Description
Technical field
The utility model relates to press arrangement, especially a kind of big plate press arrangement.
Background technology
At present, big plate forcing press is produced the special equipment of making sheet such as refrigerator car, thermal car, transport van, Military Shelter for the special purpose vehicle refitting factory.
Existing big plate forcing press is no matter several meters big press upper water sleeve is that form and not only be water jacket but also using when template by one or two.Prior art is no matter several meters big plate forcing press upper water sleeve is formed by one or two; And be upper water sleeve not only but also work as template and using; In case upper water sleeve has been broken template and just can not have been used like this, monoblock upper water sleeve water jacket in case reveal, distortion, will integral replacing.Increased user's operating cost so greatly.
Existing in addition a kind of big plate forcing press upper water sleeve suspension bracket is that many section bar multistages are fixed on the big press portal frame, upper water sleeve how long suspension bracket with regard to how long.Prior art is that big plate forcing press upper water sleeve upper water sleeve suspension bracket is many section bars, but be that multistage is fixed on the big press portal frame, upper water sleeve how long the upper water sleeve suspension bracket with regard to how long.Unreasonable on the structural design, can not make whole its upper side form an integral body, influence the product processed quality.
Existing in addition a kind of big plate forcing press be no matter several meters big plate forcing press lower water jacket how long, the lower water jacket suspension bracket is with regard to how long.The lower water jacket suspension bracket is that many section bars divide on the hydraulic cylinder upper frame that multistage is fixed on big plate forcing press, lower water jacket how long suspension bracket with regard to how long.Prior art be no matter several meters big plate forcing press lower water jacket how long, the lower water jacket suspension bracket is with regard to how long.The lower water jacket suspension bracket is that many section bars divide on the hydraulic cylinder upper frame that multistage is fixed on big plate forcing press, and how long the lower water jacket suspension bracket is with regard to how long for lower water jacket, and equipment portal frame size is about 2 meters.Because equipment is that the lower water jacket suspension bracket and the lower water jacket of segmentation is that segmentation is fixed on the hydraulic cylinder jacking frame, speed is inconsistent when causing the hydraulic cylinder rise and fall, and it is inconsistent to fall bottommost formation height, influences lower bolster and gets into.Unreasonable on the structural design, can not make whole equipment middle part form an integral body, influence the product processed quality.
Existing a kind of big plate press equipment in addition is made up of a plurality of portal frames, does not have the portal frame underframe.Prior art is made up of a plurality of portal frames, does not have the portal frame underframe.Can not connect into an integral body to several portal frames of equipment, can not make whole equipment bottom form an integral body, bad correction when erection unit, the global reliability of equipment and poor stability.
Existing big plate pressing machine electric control system is with traditional button control, does not have monitoring camera-shooting.Therefore, whether leave over potential safety hazard such as object on the big plate forcing press template face and also cannot see, can influence product quality and safety in production like this.In sum, there are a plurality of shortcomings and deficiencies in existing big plate pressing machine, is a difficult problem that perplexs people for a long time.
In view of above-mentioned reason, existing big plate pressing machine needs to improve.
The utility model content
The purpose of the utility model is in order to overcome deficiency of the prior art, a kind of big plate press arrangement to be provided, be modified into three integral body through three parts in upper, middle and lower with complete equipment, improving global reliability and the stability and the security of equipment; Thereby improve the quality of products and operating efficiency, install, change convenient and swift, increase the service life, reduce production costs.
The utility model adopts following technical scheme in order to realize above-mentioned purpose: a kind of big plate press arrangement is by gantry stand, upper water sleeve suspension bracket, upper water sleeve; Cope match-plate pattern, lower water jacket, lower water jacket suspension bracket, hydraulic lifting frame; Hydraulic cylinder, lower bolster, roller transmission frame, portal frame underframe; Camera, the shooting display screen, the PCL electric controller, electrical control cubicles constitutes; The top of portal frame underframe vertically is uniformly distributed with setting at least three group gantry stands, and the upper lateral of gantry stand is provided with row's upper water sleeve suspension bracket, and the below of upper water sleeve suspension bracket is uniformly distributed with at least three upper water sleeves of setting, and the below of upper water sleeve is provided with cope match-plate pattern;
Middle part horizontally set one row's lower water jacket suspension bracket of gantry stand, the top of lower water jacket suspension bracket is uniformly distributed with at least three lower water jackets of setting; The below of lower water jacket suspension bracket is provided with at least three pairs of hydraulic lifting framves, and the below of hydraulic lifting frame is provided with hydraulic cylinder;
The lower water jacket suspension bracket two ends of gantry stand correspondence respectively are provided with the roller transmission frame, and the top of roller transmission frame is provided with lower bolster;
The gantry stand middle and upper part is provided with at least one pair of camera, and a side of gantry stand is provided with electrical control cubicles; Between electrical control cubicles and the camera circuit is set, between electrical control cubicles and the portal frame underframe circuit is set;
One side on electrical control cubicles top is provided with the shooting display screen, and a side of shooting display screen is provided with the PCL electric controller.
The length of described upper water sleeve suspension bracket, cope match-plate pattern, lower water jacket suspension bracket, the portal frame underframe length with big plate forcing press respectively is identical.
The length of described upper water sleeve, lower water jacket is respectively at least two meters.
The manufacturing principle of the utility model is:
1) the utility model is below the polylith upper water sleeve, to hang a mould preparation plate (big plate forcing press how long have template with regard to how long); Upper water sleeve and cope match-plate pattern are divided into two parts; In case upper water sleeve has leaked or has been out of shape and changes water jacket like this, owing to be that the fritter upper water sleeve is changed well, cost is low; That section gone bad and changed that section, and cope match-plate pattern does not influence and continues to use.Practiced thrift cost greatly for like this user.Average upper water sleeve is about 2 meters one, cope match-plate pattern be big plate forcing press how long cope match-plate pattern with regard to how long.For example: just earlier with 6 upper water sleeves, every is 2 meters to 12 meters long big plate forcing press, and one 12 meters steel plate is a cope match-plate pattern.Just earlier with 8 upper water sleeves, every is 2 meters to 16 meters long big plate forcing press, and one 16 meters steel plate is a cope match-plate pattern.
2) the upper water sleeve suspension bracket of the utility model is: many whole section bar is fixed on the big plate forcing press gantry stand with screw; Form the upper water sleeve suspension bracket of a big overall structure form; Polylith upper water sleeve and a cope match-plate pattern are fixed on (how long big plate forcing press has, and how long section bar is just used) on the upper water sleeve suspension bracket.On structure, can make the top of whole big plate forcing press form an integral body, improve the crudy of product and the reliability and stability of whole equipment so greatly.For example: just earlier with 6 upper water sleeves, every is 2 meters to 12 meters long big plate forcing press, and the section bar that the upper water sleeve suspension bracket is many whole is 12 meters.16 meters long big plate forcing press is just with 8 upper water sleeves, and every is 2 meters, and the section bar that the upper water sleeve suspension bracket is many whole is 16 meters.
3) the lower water jacket suspension bracket of the utility model is: be fixed on the big plate press hydraulic cylinder jacking frame with screw with many whole section bar and form a big whole lower water jacket suspension bracket, the polylith lower water jacket is fixed on the lower water jacket suspension bracket (big plate forcing press how long have section bar with regard to how long).Because the lower water jacket suspension bracket forms an integral body; Just high or low phenomenon can not produced when hydraulic cylinder goes up and down like this; Also can not influence lower bolster gets into; Change whole the version in the middle part of the big plate forcing press from structural design, improved the crudy of product and the reliability and stability of whole equipment so greatly.Average lower water jacket is about 2 meters one.For example: just earlier with 6 lower water jackets, every is 2 meters to 12 meters long big plate forcing press, and the section bar that the lower water jacket suspension bracket is many whole is 12 meters.16 meters long big plate forcing press is just with 8 lower water jackets, and every is 2 meters, and the section bar that the lower water jacket suspension bracket is many whole is 16 meters.
4) the portal frame underframe of the utility model is: the several gantry stands equipment with two whole piece section bars connect into an integral body; On structure, can make the bottom of whole big plate forcing press form an integral body; Improve installation effectiveness, improved the reliability and stability of whole equipment.
5) the utility model applies to PLC electric controller, camera monitoring system the electric system control of big plate forcing press.With PLC electric controller control oil pressure, water temperature, security system.Come whether to leave over object on the big plate forcing press of the overall monitor template face, whether potential safety hazard or the like problem is arranged with camera monitoring system, improved safety in production like this.
The beneficial effect of the utility model is: simple in structure, reasonable in design, manufacture easily, and install, change convenient and swift, safe in utilization relieved, production run is reliable and stable; Effectively improve operating efficiency and product quality, practiced thrift mass energy, reduced production cost, reduced maintenance and maintenance cost; Reduce the labour intensity of operation, eliminated potential safety hazard.Invest lowly, be convenient to promote.
Description of drawings
Below in conjunction with accompanying drawing the utility model is described further:
Fig. 1 is the general assembly structural representation of the utility model;
Fig. 2 is the gantry stand structure side view of the utility model;
Fig. 3 is one group of gantry stand structure front view of the utility model;
Fig. 4 is the structure for amplifying sketch map of the local A of Fig. 1;
Fig. 5 is the structure for amplifying sketch map of the local B of Fig. 1;
Among Fig. 1,2,3,4,5: gantry stand 1, upper water sleeve suspension bracket 2, upper water sleeve 3, cope match-plate pattern 4, lower water jacket 5; Lower water jacket suspension bracket 6, hydraulic lifting frame 7, hydraulic cylinder 8, lower bolster 9, roller transmission frame 10; Portal frame underframe 11, camera 12, shooting display screen 13, PCL electric controller 14, electrical control cubicles 15.
The specific embodiment
Below in conjunction with the accompanying drawing and the specific embodiment the utility model is done further explain:
As shown in the figure; The top of portal frame underframe 11 vertically is uniformly distributed with setting at least three group gantry stands 1; The upper lateral of gantry stand 1 is provided with row's upper water sleeve suspension bracket 2, and the below of upper water sleeve suspension bracket 2 is uniformly distributed with at least three upper water sleeves of setting 3, and the below of upper water sleeve 3 is provided with cope match-plate pattern 4;
Middle part horizontally set one row's lower water jacket suspension bracket 6 of gantry stand 1, the top of lower water jacket suspension bracket 6 is uniformly distributed with at least three lower water jackets of setting 5; The below of lower water jacket suspension bracket 6 is provided with at least three pairs of hydraulic lifting framves 7, and the below of hydraulic lifting frame 7 is provided with hydraulic cylinder 8;
Lower water jacket suspension bracket 6 two ends of gantry stand 1 correspondence respectively are provided with roller transmission frame 10, and the top of roller transmission frame 10 is provided with lower bolster 9;
Gantry stand 1 middle and upper part is provided with at least one pair of camera 12, and a side of gantry stand 1 is provided with electrical control cubicles 15; Between electrical control cubicles 15 and the camera 12 circuit is set, between electrical control cubicles 15 and the portal frame underframe 11 circuit is set;
One side on electrical control cubicles 15 tops is provided with shooting display screen 13, and a side of shooting display screen 13 is provided with PCL electric controller 14.
The length with big plate forcing press is identical respectively for the length of described upper water sleeve suspension bracket 2, cope match-plate pattern 4, lower water jacket suspension bracket 6, portal frame underframe 11.
The length of described upper water sleeve 3, lower water jacket 5 is respectively at least two meters.
Claims (3)
1. one kind big plate press arrangement is by gantry stand (1), upper water sleeve suspension bracket (2), upper water sleeve (3); Cope match-plate pattern (4), lower water jacket (5), lower water jacket suspension bracket (6), hydraulic lifting frame (7); Hydraulic cylinder (8), lower bolster (9), roller transmission frame (10), portal frame underframe (11); Camera (12), shooting display screen (13), PCL electric controller (14), electrical control cubicles (15) constitutes; It is characterized in that: the top of portal frame underframe (11) vertically is uniformly distributed with setting at least three group gantry stands (1); The upper lateral of gantry stand (1) is provided with row's upper water sleeve suspension bracket (2); The below of upper water sleeve suspension bracket (2) is uniformly distributed with at least three upper water sleeves of setting (3), and the below of upper water sleeve (3) is provided with cope match-plate pattern (4);
Middle part horizontally set one row's lower water jacket suspension bracket (6) of gantry stand (1), the top of lower water jacket suspension bracket (6) is uniformly distributed with at least three lower water jackets of setting (5); The below of lower water jacket suspension bracket (6) is provided with at least three pairs of hydraulic lifting framves (7), and the below of hydraulic lifting frame (7) is provided with hydraulic cylinder (8);
Lower water jacket suspension bracket (6) two ends of gantry stand (1) correspondence respectively are provided with roller transmission frame (10), and the top of roller transmission frame (10) is provided with lower bolster (9);
Gantry stand (1) middle and upper part is provided with at least one pair of camera (12), and a side of gantry stand (1) is provided with electrical control cubicles (15); Between electrical control cubicles (15) and the camera (12) circuit is set, between electrical control cubicles (15) and the portal frame underframe (11) circuit is set;
One side on electrical control cubicles (15) top is provided with shooting display screen (13), and a side of shooting display screen (13) is provided with PCL electric controller (14).
2. a kind of big plate press arrangement according to claim 1 is characterized in that: the length with big plate forcing press is identical respectively for the length of described upper water sleeve suspension bracket (2), cope match-plate pattern (4), lower water jacket suspension bracket (6), portal frame underframe (11).
3. a kind of big plate press arrangement according to claim 1 is characterized in that: the length of described upper water sleeve (3), lower water jacket (5) is respectively at least two meters.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201120455486XU CN202412760U (en) | 2011-11-17 | 2011-11-17 | Large plate press device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201120455486XU CN202412760U (en) | 2011-11-17 | 2011-11-17 | Large plate press device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202412760U true CN202412760U (en) | 2012-09-05 |
Family
ID=46737552
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201120455486XU Expired - Fee Related CN202412760U (en) | 2011-11-17 | 2011-11-17 | Large plate press device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202412760U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107234825A (en) * | 2017-05-24 | 2017-10-10 | 江南大学 | A kind of press and corresponding side plate unit structure |
| CN108312481A (en) * | 2018-04-16 | 2018-07-24 | 洛阳红奇机械科技有限公司 | A kind of application method of the big plate Negative pressure machine of three stations continuous cycle type |
-
2011
- 2011-11-17 CN CN201120455486XU patent/CN202412760U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107234825A (en) * | 2017-05-24 | 2017-10-10 | 江南大学 | A kind of press and corresponding side plate unit structure |
| CN108312481A (en) * | 2018-04-16 | 2018-07-24 | 洛阳红奇机械科技有限公司 | A kind of application method of the big plate Negative pressure machine of three stations continuous cycle type |
| CN108312481B (en) * | 2018-04-16 | 2023-09-22 | 洛阳红奇机械科技有限公司 | Using method of three-station continuous circulating large plate negative pressure machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120905 Termination date: 20131117 |