CN202412202U - Countershaft assembly assembled type gear aligner of double countershaft transmission of oblique tooth - Google Patents

Countershaft assembly assembled type gear aligner of double countershaft transmission of oblique tooth Download PDF

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Publication number
CN202412202U
CN202412202U CN2012200434948U CN201220043494U CN202412202U CN 202412202 U CN202412202 U CN 202412202U CN 2012200434948 U CN2012200434948 U CN 2012200434948U CN 201220043494 U CN201220043494 U CN 201220043494U CN 202412202 U CN202412202 U CN 202412202U
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CN
China
Prior art keywords
countershaft
base plate
alignment pin
positioning
gear
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn - After Issue
Application number
CN2012200434948U
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Chinese (zh)
Inventor
胡凯
任宪群
杨伟玲
王辉
潘书军
欧阳平
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sinotruk Jinan Power Co Ltd
China National Heavy Duty Truck Group Jinan Power Co Ltd
Original Assignee
China National Heavy Duty Truck Group Jinan Power Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by China National Heavy Duty Truck Group Jinan Power Co Ltd filed Critical China National Heavy Duty Truck Group Jinan Power Co Ltd
Priority to CN2012200434948U priority Critical patent/CN202412202U/en
Application granted granted Critical
Publication of CN202412202U publication Critical patent/CN202412202U/en
Anticipated expiration legal-status Critical
Withdrawn - After Issue legal-status Critical Current

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Abstract

The utility model relates to a countershaft assembly assembled type gear aligner of a double countershaft transmission of an oblique tooth. The gear aligner comprises a countershaft clamping and positioning unit, a plurality of limiting units and a countershaft gear aligning table, wherein the countershaft clamping and positioning unit comprises a bottom plate, and a fixed block and a moveable block installed on the bottom plate. The moveable block is provided with a positioning bolt. Each limiting unit comprises a positioning pin and a control handle. The countershaft gear aligning table comprises a positioning base and a plurality of horizontal chambers. The gear aligner provided by the utility model is simple in structure, convenient to operate and low in manufacturing cost.

Description

Helical teeth two-pack shaft gearbox countershaft assembly assembled tooth mesh device
Technical field
The utility model relates to a kind of helical teeth two-pack shaft gearbox countershaft assembly assembled tooth mesh device, belongs to two-pack axle heavy type lorry transmission-gear box field.
Background technology
It is big that two-pack axle construction speed case has a moment of torsion of transmission, the characteristics of long service life, but two-pack axle construction meshes for guaranteeing two countershaft gears and mainshaft gear simultaneously; Require the uniformity of the height in two countershaft gears when rotation, the gear ring that requires respectively to keep off gear on the countershaft assembly has consistent relative position relation with respect to other gear countershaft gear gear rings, promptly say usually to tooth; Traditional straight-tooth utilizes a tooth or teeth groove to be benchmark, the processing keyway realize the countershaft assembly to tooth, helical teeth is because the existence of helical angle; At different shaft section places; The circumferential position of tooth is different, can't utilize existing straight-tooth to the tooth method, can't realize accurately to tooth under a plurality of gear ring situation.
Summary of the invention
The utility model purpose provides a kind of helical teeth two-pack shaft gearbox countershaft assembly assembled tooth mesh device, and the location of having realized the relative countershaft of helical teeth countershaft gear reaches the countershaft assembly to the tooth requirement.
To achieve these goals, the utility model adopts following technical scheme:
A kind of helical teeth two-pack shaft gearbox countershaft assembly assembled tooth mesh device; Comprise and being used for the countershaft clamping and positioning unit of countershaft axial restraint, a plurality of position-limiting units that are used for countershaft gear circumferencial direction location and a countershaft gear that is used to position-limiting unit is installed the tooth platform; Wherein countershaft clamping and positioning unit comprises base plate and is installed in fixed block and movable block on the base plate, and the positioning screw is installed on the movable block; Each position-limiting unit includes and countershaft cog contacted alignment pin and joystick; Countershaft gear comprises the tooth platform and is installed in positioning seat and a plurality of horizontal cavity that is arranged on the positioning seat on the base plate; Alignment pin through joystick control can along horizontal cavity to countershaft cog direction near or away from.
Further; Countershaft clamping and positioning unit also comprises and is used for linkage unit that countershaft and base plate are connected as one; Said linkage unit comprises pressing plate, thru-bolt and clamp nut; Pressing plate is installed in floor below, and thru-bolt one end links to each other with countershaft, and the other end runs through base plate and pressing plate and links to each other with clamp nut.
Further; Joystick comprises that sliding sleeve, part are installed in the pull bar in the sliding sleeve and are installed in the handle ball on the pull bar; Pull bar and alignment pin connect as one through connecting bolt, catch is installed on the connecting bolt and is set with spring, and both ends of the spring links to each other with catch with alignment pin respectively.
Further, the fixed block side has V-shaped groove, and the side that movable block and fixed block are relative has deep-slotted chip breaker.
Further, an alignment pin and a lining matched in clearance, this lining is installed on the positioning seat.
Further, positioning seat links to each other with base plate through long flat key and sunk screw.
Further, the contacted end of alignment pin and countershaft gear is sphere, taper shape, isosceles trapezoid or opening isosceles flute profile.
The beneficial effect of the utility model:
Adopt a tooth or the teeth groove location of bearings mounted axle journal of countershaft and gear ring, the location is firm, accurate; Device can be used for straight-tooth countershaft assembly to tooth, need not on gear and countershaft, to process the alligator groove, has reduced processing capacity, has reduced processing cost; Tooth need not to process keyway, and straight-tooth conventional when having eliminated heat treatment is to alligator groove deformation effect; Tooth mesh device is simple in structure, and is easy to operate, low cost of manufacture, easy realization of large-scale production.
Description of drawings
Fig. 1 is the front view of this contrive equipment;
Fig. 2 is the vertical view of this contrive equipment;
Fig. 3 be this invention to tooth principle and method sketch map.
The specific embodiment
Below in conjunction with accompanying drawing and specific embodiment the utility model is explained further details, following explanation only is exemplary, does not limit the protection domain of the utility model.
With reference to accompanying drawing 1; A kind of helical teeth two-pack shaft gearbox countershaft assembly assembled tooth mesh device comprises being used for the countershaft clamping and positioning unit of countershaft 21 axial restraints, a plurality of position-limiting units that are used for countershaft gear circumferencial direction location and a countershaft gear that is used to position-limiting unit is installed the tooth platform; Wherein countershaft clamping and positioning unit comprises base plate 1; The linkage unit that is installed in fixed block 2 and the movable block 6 that is oppositely arranged on the base plate 1 and is used for countershaft 21 and base plate 1 are connected as one is equipped with positioning screw 7 on the movable block 6; Said linkage unit comprises pressing plate 3, thru-bolt 5 and clamp nut 4; Pressing plate 3 is installed in base plate 1 below, and thru-bolt 5 one ends link to each other with countershaft 21, and the other end runs through base plate 1 and pressing plate 3 and links to each other with clamp nut 4; Each position-limiting unit comprises and countershaft cog contacted alignment pin 9 and joystick; Joystick comprises the sliding sleeve 17 that has the yi word pattern deep trouth, pass the yi word pattern deep trouth partly is installed in the pull bar 15 in the sliding sleeve 17 and is installed in the handle ball 16 on the pull bar 15; Alignment pin 9 and a lining 10 matched in clearance; Alignment pin 9 connects as one through connecting bolt 14 with pull bar 15, catch 13 is installed on the connecting bolt 14 and is set with spring 12, and spring 12 two ends link to each other with catch 13 with alignment pin 9 respectively; Countershaft gear comprises the positioning seat 18 that is installed on the base plate 1 and is arranged on a plurality of horizontal cavities on the positioning seat 18 the tooth platform; Said sliding sleeve 17 and positioning seat 18 be through being threaded to one, alignment pin 9 through joystick control can along horizontal cavity to countershaft 21 cog direction near or away from.
In the practice, link to each other with base plate 1 through long flat key 20 and sunk screw 19 with reference to accompanying drawing 2 positioning seats 18.
In the practice, alignment pin 9 tops can be multiple shape, like spherical, taper shape, isosceles trapezoid or opening isosceles flute profile.
Consider that the location is reliable, fixed block 2 sides have V-shaped groove B, and movable block 6 has deep-slotted chip breaker A with fixed block 2 relative sides.
With reference to accompanying drawing 1,3, utilize the utility model device to carry out the countershaft assembly to be to the course of work of tooth:
1) draw-out handle ball 16 and rotation successively makes alignment pin 9 be retracted mode through joystick control;
2) thru-bolt 5 being screwed in the screwed hole at countershaft spindle nose place, is the axial location benchmark with the countershaft shaft shoulder 22, and countershaft is positioned on fixed block 2 and the movable block 6;
3) adjustment positioning screw 7 makes the countershaft axle journal contact with the V face of fixed block 2; Positioning of rotating seat 18 is the handle ball 16 of below, through a tooth or teeth groove on the alignment pin 9 location countershafts, realizes the countershaft circumferential registration;
4) tighten positioning screw 7, pressing plate 3 is installed, tighten clamp nut 4 realization countershafts and fix;
5) successively the countershaft gear that heats is inserted in rapidly on the countershaft, rotary handle ball 16 makes alignment pin 9 eject circumferential registration countershaft gear gear ring one tooth or teeth groove.

Claims (7)

1. helical teeth two-pack shaft gearbox countershaft assembly assembled tooth mesh device; It is characterized in that: comprise being used for the countershaft clamping and positioning unit of countershaft axial restraint, a plurality of position-limiting units that are used for countershaft gear circumferencial direction location and a countershaft gear that is used to position-limiting unit is installed the tooth platform; Wherein countershaft clamping and positioning unit comprises base plate (1) and is installed in base plate (1) upward fixed block (2) and movable block (6), and positioning screw (7) is installed on the movable block (6); Each position-limiting unit includes and countershaft cog contacted alignment pin (9) and joystick; Countershaft gear comprises that to the tooth platform being installed in base plate (1) goes up positioning seat (18) and a plurality of horizontal cavity that is arranged on the positioning seat (18); Alignment pin (9) through joystick control can along horizontal cavity to countershaft (21) cog direction near or away from.
2. according to the said assembled tooth mesh device of claim 1; It is characterized in that: countershaft clamping and positioning unit also comprises and is used for linkage unit that countershaft (21) and base plate (1) are connected as one; Said linkage unit comprises pressing plate (3), thru-bolt (5) and clamp nut (4); Pressing plate (3) is installed in base plate (1) below, and thru-bolt (5) one ends link to each other with countershaft (21), and the other end runs through base plate (1) and pressing plate (3) and links to each other with clamp nut (4).
3. according to the said assembled tooth mesh device of claim 1; It is characterized in that: joystick comprises that sliding sleeve (17), part are installed in the pull bar (15) in the sliding sleeve (17) and are installed in the handle ball (16) on the pull bar (15); Pull bar (15) connects as one through connecting bolt (14) with alignment pin (9); Catch (13) is installed on the connecting bolt (14) and is set with spring (12), spring (12) two ends link to each other with catch (13) with alignment pin (9) respectively.
4. according to claim 1 or 2 or 3 said assembled tooth mesh devices, it is characterized in that: fixed block (2) side has V-shaped groove (B), and movable block (6) has deep-slotted chip breaker (A) with the relative side of fixed block (2).
5. according to claim 1 or 2 or 3 said assembled tooth mesh devices, it is characterized in that: alignment pin (9) and a lining (10) matched in clearance, this lining (10) is installed on the positioning seat (18).
6. according to claim 1 or 2 or 3 said assembled tooth mesh devices, it is characterized in that: positioning seat (18) links to each other with base plate (1) through long flat key (20) and sunk screw (19).
7. according to claim 1 or 2 or 3 said assembled tooth mesh devices, it is characterized in that: alignment pin (9) is spherical, taper shape, isosceles trapezoid or opening isosceles flute profile with the contacted end of countershaft gear.
CN2012200434948U 2012-02-11 2012-02-11 Countershaft assembly assembled type gear aligner of double countershaft transmission of oblique tooth Withdrawn - After Issue CN202412202U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2012200434948U CN202412202U (en) 2012-02-11 2012-02-11 Countershaft assembly assembled type gear aligner of double countershaft transmission of oblique tooth

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2012200434948U CN202412202U (en) 2012-02-11 2012-02-11 Countershaft assembly assembled type gear aligner of double countershaft transmission of oblique tooth

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CN202412202U true CN202412202U (en) 2012-09-05

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CN2012200434948U Withdrawn - After Issue CN202412202U (en) 2012-02-11 2012-02-11 Countershaft assembly assembled type gear aligner of double countershaft transmission of oblique tooth

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102581812A (en) * 2012-02-11 2012-07-18 中国重汽集团济南动力有限公司 Method and assembly type device for aligning countershaft assembly of dual-countershaft helical-tooth gear box
CN109352304A (en) * 2018-12-11 2019-02-19 广西玉柴机器股份有限公司 A kind of auxiliary device that engine gear is tightened and method

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102581812A (en) * 2012-02-11 2012-07-18 中国重汽集团济南动力有限公司 Method and assembly type device for aligning countershaft assembly of dual-countershaft helical-tooth gear box
CN102581812B (en) * 2012-02-11 2014-02-05 中国重汽集团济南动力有限公司 Assembly type device and method for aligning countershaft assembly of dual-countershaft helical-tooth gear box
CN109352304A (en) * 2018-12-11 2019-02-19 广西玉柴机器股份有限公司 A kind of auxiliary device that engine gear is tightened and method

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C14 Grant of patent or utility model
GR01 Patent grant
AV01 Patent right actively abandoned

Granted publication date: 20120905

Effective date of abandoning: 20140205

RGAV Abandon patent right to avoid regrant