CN202405962U - Motor overhauling system - Google Patents
Motor overhauling system Download PDFInfo
- Publication number
- CN202405962U CN202405962U CN2011204903199U CN201120490319U CN202405962U CN 202405962 U CN202405962 U CN 202405962U CN 2011204903199 U CN2011204903199 U CN 2011204903199U CN 201120490319 U CN201120490319 U CN 201120490319U CN 202405962 U CN202405962 U CN 202405962U
- Authority
- CN
- China
- Prior art keywords
- motor
- machinery check
- inspection platform
- pedestal
- jack
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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Abstract
The utility model discloses a motor overhauling system, which comprises an overhauling platform (10), a carrying device (20) and a core drawing and installing device, wherein the carrying device (20) can be slidably installed on the overhauling platform (10), the core drawing and installing device (30) is fixedly mounted at one end of the overhauling platform (10). By the aid of the overhauling platform and the carrying device arranged on the overhauling platform, operators can operate by standing, and labor intensity is reduced. Furthermore, when in the integral detachment process of the motor, by drawing and installing cores to the motor through the core drawing and installing device, using times of a crown block is reduced, slowdown caused by waiting for the crown block is avoided, and motor overhauling efficiency is improved.
Description
Technical field
The utility model relates to the electromechanical equipment area of maintenance, particularly, relates to a kind of machinery check and repair system.
Background technology
For guaranteeing motor even running in life cycle, for production procedure provides equipment guarantee, need regularly safeguard to motor, promptly to motor carry out light maintenance, in repair and overhaul.Wherein, motor in repair and comprise that motor disintegrates, parts cooperate links such as inspection is handled, electric part inspection processing, semi-finished product experiment, motor assembling, finished product experiment.
In the prior art, repair in the motor to continue to use always and disintegrate, hang testing stand semi-finished product experiment (straight resistance test, withstand voltage test), hang back the original place assembling, hang in testing stand product testing etc. in the face of motor on ground.Wherein, motor is disintegrated and when taking out cored, needs overhead traveling crane to cooperate, therefore,, wait for that the time of overhead traveling crane is longer, make overhaul efficiency lower if when multiple electric motors overhauled.And when carrying out the semi-finished product test, need motor be hung in and hang out testing stand, length not only consuming time, and had the grievous hurt equivalent risk.In addition, because when motor disintegrated and assemble, the maintainer was the operation that squats down on the ground usually, labour intensity is big, is engaged in for a long time to be prone to send out LB etc.
The utility model content
The purpose of the utility model provides a kind of machinery check and repair system, and this machinery check and repair system can reduce labour intensity, improves the overhaul efficiency of motor.
To achieve these goals; The utility model provides a kind of machinery check and repair system; Wherein this machinery check and repair system comprises: inspection platform is slidably mounted in the toter on the said inspection platform, and is installed with at an end of said inspection platform and takes out the cored device.
Preferably, said inspection platform comprises the pillar that is supported on ground and is installed in the pedestal on the pillar that said toter is slidably mounted on the said pedestal.
Preferably, said toter comprises travelling car and is installed in rotation on the flat board on this travelling car that on said pedestal, be fixed with guide rail, said travelling car is slidably mounted on the said guide rail.
Preferably, be provided with through hole in the bight of said flat board, said travelling car is provided with the perforate corresponding with said through hole.
Preferably, said flat board is provided with a plurality of location notchs, and said a plurality of location notchs are with respect to the parallel symmetry of the center line of said flat board.
Preferably, the said cored device of taking out comprises the groove type plate that is supported on the supporting mechanism and is slidably mounted in the framework on this groove type plate, jack on having suspended on this framework.
Preferably; Said supporting mechanism comprises jack and hinge bar down; The said upper end of jack down is fixed on the lower surface of said groove type plate, and the said lower end of jack down is slidably mounted on the said pedestal, and the two ends of said hinge bar are hinged on respectively on said groove type plate and the said pedestal.
Preferably, this machinery check and repair system comprises movably rotor carriage, and this rotor carriage comprises mounting plate and bottom plate, is connected with supporting bracket in a side of said mounting plate and said bottom plate.
Preferably, the other end at said inspection platform is placed with tester.
Through inspection platform being set and toter being set on inspection platform, make the operating personnel can standing at work, reduced labour intensity; In addition, take out the cored device through employing motor is taken out cored, disassemble in the process, reduced the overhead traveling crane access times, avoided waiting for slowing down that overhead traveling crane causes, thereby improved the overhaul efficiency of motor the whole of motor.
Other feature and advantage of the utility model will partly specify in embodiment subsequently.
Description of drawings
Accompanying drawing is the further understanding that is used to provide the utility model, and constitutes the part of specification, is used to explain the utility model with following embodiment, but does not constitute the restriction to the utility model.In the accompanying drawings:
Fig. 1 is the schematic side view of the machinery check and repair system of the utility model;
Fig. 2 is the schematic top plan view of the flat board of toter in the utility model;
Fig. 3 is the structural representation of the utility model rotor carriage.
Description of reference numerals
10 inspection platforms, 11 pillars
12 pedestals, 13 guide rails
20 toters, 21 travelling cars
22 dull and stereotyped 22a through holes
31 supporting mechanisms, 32 groove type plates
Jack on 33 frameworks 34
35 times jack 36 hinge bars
40 rotor carriages, 41 mounting plates
42 bottom plates, 43 supporting brackets
50 testers, 60 motors
Embodiment
Be elaborated below in conjunction with the embodiment of accompanying drawing to the utility model.Should be understood that embodiment described herein only is used for explanation and explains the utility model, is not limited to the utility model.
In the utility model, not do under the situation of opposite explanation, the noun of locality of use typically refers to the upper and lower, left and right direction in the accompanying drawing like " upper and lower, left and right ".
Referring to Fig. 1, the machinery check and repair system of the utility model comprises inspection platform 10, be slidably mounted in the toter 20 on the inspection platform 10 and be installed with at an end of inspection platform 10 and take out cored device 30.
Before disassembling motor 60,, motor 60 is winched on the toter 20 of inspection platform 10 at first by overhead traveling crane; Disassemble operation then; After removing parts such as end cap, bearing, move toter 20, with motor 60 deliver to be positioned at inspection platform 10 1 ends (right-hand member) take out cored device 30; To motor 60 operation of loosing core, accomplish and disassemble operation.
Through inspection platform 10 is set, can make operating personnel stand in inspection platform 10 1 sides to motor 60 disassemble, check, operation such as assembling, and carry out operation compared on ground squatting, reduced labour intensity.In addition, slidably toter 20 is set on inspection platform 10,, has further reduced labour intensity through carrying device 20 mobile motors 60.And; Be different from the prior art and by overhead traveling crane motor 60 taken out the cored operation, the utility model employing is taken out 30 pairs of motors of cored device and is taken out cored, has reduced the overhead traveling crane access times; Avoid waiting for slowing down that overhead traveling crane causes, thereby improved the overhaul efficiency of motor.
Particularly, inspection platform 10 can comprise the pillar 11 that is supported on ground and be installed in the pedestal 12 on the pillar 11 that toter 20 is slidably mounted on the pedestal 12.
Can imagine that toter 20 can have various ways.In the utility model, toter 20 comprises travelling car 21 and is installed in rotation on the flat board 22 on this travelling car 21 that on pedestal 12, be fixed with guide rail 13, travelling car 21 is slidably mounted on the guide rail 13.
As shown in Figure 1, below travelling car 21, be provided with wheel, wheel can be on guide rail 13 back and forth movement, to realize the delivery function.
As stated, on travelling car 21, be equipped with rotating dull and stereotyped 22.For example in the utility model,, bearing realizes rotating through being installed between flat board 22 and travelling car 21.About the structure of bearing, installation and to realize that dull and stereotyped 22 other modes of rotating are known in those skilled in the art, be not described in detail.
Because dull and stereotyped 22 can rotate, operating personnel utilize dull and stereotyped 22 to rotate just and can accomplish disassembling of all directions to motor 60 in maintenance process, have reduced the time of walking up and down, and have improved and have disassembled efficient.
Referring to Fig. 2, preferably, be provided with through hole 22a in dull and stereotyped 22 bight, travelling car 21 is provided with the perforate corresponding with through hole 22a.When dull and stereotyped 22 turn to need disassemble the position after, can latch be inserted through hole 22a and perforate simultaneously, thus restriction dull and stereotyped 22 rotate, prevent that when the dismounting motor dull and stereotyped 22 rotate.
In addition, as can be seen from Figure 2, dull and stereotyped 22 are provided with a plurality of location notch 22b, and these location notchs 22b is with respect to the parallel symmetry of center line of flat board 22.As its name suggests, location notch 22b is mainly used in motor 60 is placed on dull and stereotyped 22 symmetrically.The location notch 22b of diverse location is corresponding to the motor 60 of different model.
Referring to Fig. 1, the said cored device 30 of taking out comprises the groove type plate 32 that is supported on the supporting mechanism 31 and is slidably mounted in the framework 33 on this groove type plate 32, jack 34 on having suspended on this framework 33.As shown in Figure 1; When toter 20 motor 60 is transported to take out cored device 30 after; Framework 33 is slid into correct position, and the armature spindle of motor 60 is fixed between jack 34 and the groove type plate 32, then left the stator of direction pushing motor 60 in Fig. 1; Use stator to separate, accomplish the operation of loosing core with rotor.During assembling motor, carry out inverse operation and get final product.
For being applicable to the dismounting operation of different model motors; Preferably; The said supporting mechanism 31 of taking out cored device 30 comprises jack 35 and hinge bar 36 down; The upper end of following jack 35 is fixed on the lower surface of groove type plate 32, and the lower end of following jack 35 is slidably mounted on the pedestal 12, and the two ends of hinge bar 36 are hinged on respectively on groove type plate 32 and the pedestal 12.Like this,, make supporting mechanism 31 except supporting role, also have the effect of regulating height, clamp with armature spindle to the motor of different model through the down cooperation of jack 35 and hinge bar 36.
Need to prove that the last jack 34 and the following jack 35 that relate in the utility model can be various types of jack, the utility model preferably uses screw jack, but is not limited to screw jack.
In addition, referring to Fig. 3, can also comprise movably rotor carriage 40 in the machinery check and repair system of the utility model.As scheme saidly, this rotor carriage 40 comprises mounting plate 41 and bottom plate 42, is connected with supporting bracket 43 in a side of mounting plate 41 and bottom plate 42.Because rotor carriage 40 particular structure, the pedestal 12 that can make inspection platform 10 is between mounting plate 41 and bottom plate 42.
The main purpose that rotor carriage 40 is set is after the above-mentioned operation of loosing core is accomplished, can rotor be moved on on the mounting plate 41 of rotor carriage 40, to carry out other repair and maintenance operations.And from figure, it can also be seen that, below bottom plate 42, universal wheel is installed, rotor carriage 40 is at random moved, on mounting plate 41, also be provided with handle, be convenient to operating personnel and promote rotor carriage 40.
At last, it can also be seen that, be placed with tester 50 etc., be used for the motor after each parts after disassembling or the assembling is carried out various tests at the other end (left end) of inspection platform 10 from Fig. 1.That is to say, need not that the motor after each part of disassembling rear motor or the assembling is moved away from inspection platform 10 and just can carry out various semi-finished product tests or manufacture test, both reduced handling time, reduced carrying intensity again.
After maintenance is accomplished, by overhead traveling crane motor is hung the machinery check and repair system once more.Because whole maintenance process only needs to use the overhead traveling crane handling to have twice, reduce slowing down that the wait overhead traveling crane causes, and can carry out different service works to multiple electric motors simultaneously, greatly improved overhaul efficiency.
More than combine accompanying drawing to describe the preferred implementation of the utility model in detail; But; The utility model is not limited to the detail in the above-mentioned execution mode; In the technical conceive scope of the utility model, can carry out multiple simple variant to the technical scheme of the utility model, these simple variant all belong to the protection range of the utility model.
Need to prove in addition; Each concrete technical characterictic described in above-mentioned embodiment under reconcilable situation, can make up through any suitable manner; For fear of unnecessary repetition, the utility model is to the explanation no longer separately of various possible compound modes.As long as its thought without prejudice to the utility model should be regarded as content disclosed in the utility model equally.
Claims (9)
1. a machinery check and repair system is characterized in that, this machinery check and repair system comprises:
Inspection platform (10),
Be slidably mounted in the toter (20) on the said inspection platform (10), and
Be installed with at an end of said inspection platform (10) and take out cored device (30).
2. machinery check and repair according to claim 1 system; It is characterized in that; Said inspection platform (10) comprises the pillar (11) that is supported on ground and is installed in the pedestal (12) on the pillar (11) that said toter (20) is slidably mounted on the said pedestal (12).
3. machinery check and repair according to claim 2 system; It is characterized in that; Said toter (20) comprises travelling car (21) and is installed in rotation on the flat board (22) on this travelling car (21); On said pedestal (12), be fixed with guide rail (13), said travelling car (21) is slidably mounted on the said guide rail (13).
4. machinery check and repair according to claim 3 system is characterized in that be provided with through hole (22a) in the bight of said flat board (22), said travelling car (21) is provided with and the corresponding perforate of said through hole (22a).
5. machinery check and repair according to claim 3 system is characterized in that said flat board (22) is provided with a plurality of location notchs (22b), and said a plurality of location notchs (22b) are with respect to the parallel symmetry of center line of said flat board (22).
6. machinery check and repair according to claim 1 system; It is characterized in that; The said cored device (30) of taking out comprises the groove type plate (32) that is supported on the supporting mechanism (31) and is slidably mounted in the framework (33) on this groove type plate (32), on this framework (33), has suspended and has gone up jack (34).
7. machinery check and repair according to claim 6 system; It is characterized in that; Said supporting mechanism (31) comprises jack (35) and hinge bar (36) down; The said upper end of jack (35) down is fixed on the lower surface of said groove type plate (32), and the said lower end of jack (35) down is slidably mounted on the said pedestal (12), and the two ends of said hinge bar (36) are hinged on respectively on said groove type plate (32) and the said pedestal (12).
8. machinery check and repair according to claim 1 system; It is characterized in that; This machinery check and repair system comprises movably rotor carriage (40); This rotor carriage (40) comprises mounting plate (41) and bottom plate (42), is connected with supporting bracket (43) in a side of said mounting plate (41) and said bottom plate (42).
9. machinery check and repair according to claim 1 system is characterized in that, is placed with tester (50) at the other end of said inspection platform (10).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011204903199U CN202405962U (en) | 2011-11-30 | 2011-11-30 | Motor overhauling system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011204903199U CN202405962U (en) | 2011-11-30 | 2011-11-30 | Motor overhauling system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202405962U true CN202405962U (en) | 2012-08-29 |
Family
ID=46703579
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011204903199U Expired - Lifetime CN202405962U (en) | 2011-11-30 | 2011-11-30 | Motor overhauling system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202405962U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103872855A (en) * | 2012-12-11 | 2014-06-18 | 上海电气集团上海电机厂有限公司 | Installation method for integrated type motor and installation tool assembly thereof |
| CN103872856A (en) * | 2012-12-11 | 2014-06-18 | 上海电气集团上海电机厂有限公司 | Method for removing motor stator and tool assembly for removing motor stator |
-
2011
- 2011-11-30 CN CN2011204903199U patent/CN202405962U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103872855A (en) * | 2012-12-11 | 2014-06-18 | 上海电气集团上海电机厂有限公司 | Installation method for integrated type motor and installation tool assembly thereof |
| CN103872856A (en) * | 2012-12-11 | 2014-06-18 | 上海电气集团上海电机厂有限公司 | Method for removing motor stator and tool assembly for removing motor stator |
| CN103872856B (en) * | 2012-12-11 | 2016-06-08 | 上海电气集团上海电机厂有限公司 | Motor stator removal method and removal tool assembly thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20120829 |