Double helical energy-saving lamp inflation pawl
Technical field
The utility model relates to the manufacturing machine device of power saving fluorescent lamps, and particularly a kind of double helical energy-saving lamp inflation pawl is used for spiral energy conservation tube and revolves system.
Background technology
Since the reform and opening-up, national economy increases fast, and " scientific and technical innovation, autonomous innovation " become the main flow of present domestic industry development.China's industry just progressively develops to the direction of intensive style, energy-saving and emission-reduction, low-carbon (LC).In recent years, light fixture electricity-saving lamp occurred on the market, and with respect to incandescent light, electricity-saving lamp has that light efficiency height, life-span are grown, developed the color, advantages of small volume, advantage such as handsome in appearance, easy to use.In electricity-saving lamp, the electricity-saving lamp of helical lampl has higher power termination, and the electricity-saving lamp of helical lampl has concentrated the various advantages of fluorescent lamp and incandescent light to be the whole body; And its lamp holder specification working conditions and common bulb are basic identical; Can directly replace common bulb to use, its market capacity is huge, applies easily; Be the exemplary light sources of Modern Indoor Lighting, huge potential market and development prospect are arranged.Helical lampl especially duplex fluorescent tube can provide the ability loss-rate of better brightness and Geng Jia, but this fluorescent tube is bigger than difficulty of processing such as annulus fluorescent tube, U-shaped fluorescent tubes.At present, the bend pipe of power saving fluorescent lamps operation is generally carried out through manual, the operative employee need with the base pipe on process furnace through heating process, then on the spiral bending tube mould with the moulding of base canal curvature.In this process, the operative employee is in the heating environment and works, and work under bad environment is especially in summer, bigger to operative employee's healthy influence.And each procedure of bend pipe is accomplished by manual operation, is heated to the process of bend pipe from the fluorescent tube raw material, and the time is difficult to accurate control, can cause the fluorescent tube quality after bending unstable.
" 200710068040.X " number patent that name is called " swan neck system of power saving fluorescent lamps spiral bending tube machine " discloses and a kind ofly can bend in the process control lamp tube ends to middle progressive device at fluorescent tube, but the fluorescent tube raw material is before bending, through the heat of process furnace; In the process of bending, fluorescent tube raw material inside needs certain air pressure, just can prevent fluorescent tube distortion in the process of bending; The size and the hold-time of fluorescent tube raw material air pressure inside; Extremely important for quality product, comprise said patent, in the helical lampl course of processing; At present the fluorescent tube raw material being sealed and control the air pressure inside problem of fluorescent tube raw material when bending does not also solve; This problem causes fluorescent tube finished state disunity, and quality is unstable, and product percent of pass is low.The technician of R&D institution and enterprise is constantly exploring, is studying, and hopes to develop a kind of double helical energy-saving lamp inflation pawl of superior performance, though obtained certain progress, in practice, still exists the technical barrier that does not overcome as yet.
Summary of the invention
The purpose of the utility model is to overcome above deficiency; A kind of double helical energy-saving lamp inflation pawl is provided; This inflation pawl can add the air pressure inside in man-hour at the control fluorescent tube, can be connected automatically fully with operations such as heating, coolings, has improved operative employee's Working environment; Improve production efficiency, realized automatic control.
The utility model solves the technical scheme that its technical problem adopted: the inflation pawl of the utility model is installed on a kind of intelligent double helical energy-saving lamp automatic manufacturing device, and the machine main body is connected with inflation pawl seat through guide rod, and inflation pawl seat one side is provided with fixedly cylinder; Fixedly be connected with piston rod II between cylinder and the machine main body, the inflation pawl seat the other end is provided with oleo gear, and machine main body top is provided with upper bracket; Clasp is connected with upper bracket through the clasp main shaft; The upper bracket left and right sides is respectively equipped with square cylinder, and square cylinder is connected with clasp through piston rod I respectively, and clasp inside is provided with the silica gel piece; Be provided with in the silica gel piece and seal gas-filled valve; Sealing has gas passage in the gas-filled valve, be positioned at clasp and close up the open circles center that the back forms, and between said clasp and the inflation pawl seat adjustable cylinder is installed; Said adjustable cylinder ejects or shrinks, and makes inflation pawl travel direction perpendicular to horizontal transmission rig in the same horizontal plane of horizontal transmission rig produce sidesway.
The know-why that the utility model adopted is: said inflation pawl is installed on a kind of intelligent double helical energy-saving lamp automatic manufacturing device, and this device comprises frame and the process furnace, inflation pawl, coil mould and the gear that are installed on the frame.The coil mould each side is provided with an inflation pawl, and the inflation pawl is installed on the horizontal leading screw, and laterally leading screw is installed on the longitudinal leadscrew, and longitudinal leadscrew is installed on the frame, and the inflation pawl is used for system is revolved at fluorescent tube raw material gripping to the coil mould place of process furnace.Inflation pawl longitudinally screw mandrel moves to the process furnace place, the tight SV work of inflation dog clutch, and the clasp of inflation pawl is clamped the fluorescent tube raw material two ends after the heating, and the clasp of fastening seals fluorescent tube raw material end.The inflation pawl is retreated, and the fluorescent tube raw material after the heating is stretched.Inflation pawl longitudinally screw mandrel moves to coil mould place, and the fluorescent tube raw material is placed on the coil mould, and the inflation pawl is retreated, and the fluorescent tube raw material that will process is carried out stretching the second time.The coil mould revolves when system to the fluorescent tube raw material, and gas-holder is opened, and is through sealing gas-filled valve to the inflation of fluorescent tube raw material, indeformable to guarantee to add man-hour fluorescent tube raw material.After the system of revolving was accomplished, before described clasp opened, gas-holder was opened, to the inflation of the fluorescent tube after the processing, with cooling shaping.Accomplish after the inflation for the second time, the gas-filled valve SV shrinks, and seals gas-filled valve and returns backward, and the clasp angle is a level then, and the inflation pawl is return.Between clasp rear end and the inflation pawl seat angle SV is installed; When the angle SV ejects; The clasp rear end is lifted and is made clasp be in level angle; When clasp shrinks, the clasp rear end sink to making the clasp front end upwards with horizontal direction shape in an angle, the spiral angle of said angle and coil mould is close.The angle SV is connected with the computer housing through pilot circuit, and computer housing control angle SV produces the action of leaving behind and pushing up, and clasp is changed and horizontal angle.From process furnace extracting fluorescent tube raw material the time, on the angle SV top, clasp is in horizontal direction; When putting the fluorescent tube raw material to the coil mould; The angle SV is left behind, and the clasp center is in the spiral slot angle of coil mould, along with the system of revolving of coil mould is sent the fluorescent tube raw material to.
The utility model beneficial effect is: the inflation pawl that the utility model provides; Can be applied to the helical lampl production equipment of control automatically; Can make the production of fluorescent tube realize numerically controlled automatic, make the parameters such as temperature, speed, position of production process reach accurate control.The inflation pawl that the utility model provides has the heading of three dimensions, and the angle when can conversion advancing, and helical lampl is added the shape precise control in man-hour.The production stage of tube helix tube processing can be realized robotization, has reduced operative employee's labour intensity, has improved production efficiency.Gas-filled valve is sealed in use, can make the fluorescent tube raw material accomplish the back to the process of the system of revolving from heating, through inflating the air pressure in the accurate adjustable pipe, prevents to add the man-hour fluorescent tube and is out of shape.
Description of drawings
Be to combine accompanying drawing and embodiment that the utility model is further described below:
Fig. 1 is a double helical energy-saving lamp inflation pawl structural representation;
Fig. 2 is a double helical energy-saving lamp inflation pawl work synoptic diagram.
In the drawings, 1 square cylinder, 2 piston rod I, 3 clasps, 4 silica gel pieces, 5 adjustable cylinders, 6 upper brackets, 7 clasp main shafts, 8 machine main bodys, 9 are inflated pawl seats, 10 oleo gears, 11 guide rods, 12 piston rod II, 13 fixedly cylinder, 14 fluorescent tube raw materials.
Embodiment
The machine main body 8 of the said inflation pawl of the utility model is connected with inflation pawl seat 9 through guide rod 11; Inflation pawl seat 9 one sides are provided with fixedly cylinder 13, fixedly are connected with piston rod II 12 between cylinder 13 and the machine main body 8, and inflation pawl seat 9 the other ends are provided with oleo gear 10; Machine main body 8 tops are provided with upper bracket 6; Clasp 3 is connected with upper bracket 6 through clasp main shaft 7, and upper bracket 6 left and right sides are respectively equipped with square cylinder 1, and square cylinder 1 is connected with clasp 3 through piston rod I 2 respectively; Clasp 3 inside are provided with silica gel piece 4; Sealing has gas passage in the gas-filled valve, be positioned at clasp 3 and close up the open circles center that the back forms, and between said clasp 3 and the inflation pawl seat 9 adjustable cylinder 5 is installed; Said adjustable cylinder 5 ejects or shrinks, and makes inflation pawl travel direction perpendicular to horizontal transmission rig in the same horizontal plane of horizontal transmission rig produce sidesway.
Said inflation pawl is installed on a kind of intelligent double helical energy-saving lamp automatic manufacturing device, and this device comprises frame and the process furnace, inflation pawl, coil mould and the gear that are installed on the frame.The coil mould each side is provided with an inflation pawl, and the inflation pawl is installed on the horizontal leading screw, and laterally leading screw is installed on the longitudinal leadscrew, and longitudinal leadscrew is installed on the frame, and the inflation pawl is used for system is revolved at fluorescent tube raw material gripping to the coil mould place of process furnace.Inflation pawl longitudinally screw mandrel moves to the process furnace place, the tight SV work of inflation dog clutch, and the clasp 3 of inflation pawl is clamped the fluorescent tube raw material two ends after the heating, and the clasp 3 of fastening seals fluorescent tube raw material end.The inflation pawl is retreated, and the fluorescent tube raw material after the heating is stretched.Inflation pawl longitudinally screw mandrel moves to coil mould place, and the fluorescent tube raw material is placed on the coil mould, and the inflation pawl is retreated, and the fluorescent tube raw material that will process is carried out stretching the second time.The coil mould revolves when system to the fluorescent tube raw material, and gas-holder is opened, and is through sealing gas-filled valve to the inflation of fluorescent tube raw material, indeformable to guarantee to add man-hour fluorescent tube raw material.After the system of revolving was accomplished, before described clasp 3 opened, gas-holder was opened, to the inflation of the fluorescent tube after the processing, with cooling shaping.Accomplish after the inflation for the second time, the gas-filled valve SV shrinks, and seals gas-filled valve and returns backward, and the clasp angle is a level then, and the inflation pawl is return.Between clasp 3 rear ends and the inflation pawl seat 9 the angle SV is installed; When the angle SV ejects; Clasp 3 rear ends are lifted and are made clasp 3 be in level angle; When clasp 3 shrinks, clasp 3 rear ends sink to making clasp 3 front ends upwards with horizontal direction shape in an angle, the spiral angle of said angle and coil mould is close.The angle SV is connected with the computer housing through pilot circuit, and computer housing control angle SV produces the action of leaving behind and pushing up, and clasp 3 is changed and horizontal angle.From process furnace extracting fluorescent tube raw material the time, on the angle SV top, clasp is in horizontal direction; When putting the fluorescent tube raw material to the coil mould; The angle SV is left behind, and the clasp center is in the spiral slot angle of coil mould, along with the system of revolving of coil mould is sent the fluorescent tube raw material to.