CN202394574U - Load-bearing exploration cable - Google Patents

Load-bearing exploration cable Download PDF

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Publication number
CN202394574U
CN202394574U CN201120474252XU CN201120474252U CN202394574U CN 202394574 U CN202394574 U CN 202394574U CN 201120474252X U CN201120474252X U CN 201120474252XU CN 201120474252 U CN201120474252 U CN 201120474252U CN 202394574 U CN202394574 U CN 202394574U
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CN
China
Prior art keywords
layer
carbon fiber
charge bearing
bearing detecting
detecting cable
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Expired - Fee Related
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CN201120474252XU
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Chinese (zh)
Inventor
陈卫
张勇
李伟
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Tebian Electric Apparatus Stock Co Ltd
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Tebian Electric Apparatus Stock Co Ltd
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Priority to CN201120474252XU priority Critical patent/CN202394574U/en
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Abstract

The utility model relates to a load-bearing exploration cable. The load-bearing exploration cable sequentially comprises an insulating wire core, a wrapping layer and an armor layer from inside to outside, wherein the armor layer comprises two or more carbon fiber wire layers and is formed by spirally twisting the two or more carbon fiber wire layers together. According to the load-bearing exploration cable, the disadvantages such as low tensile strength, low corrosion resistance, low abrasion resistance, high pre-stress and dead weight and the like of the load-bearing exploration cable in the prior art are effectively overcome, and the service life of the load-bearing exploration cable is prolonged.

Description

A kind of charge bearing detecting cable
Technical field
The utility model relates to a kind of exploration cable, is specifically related to a kind of charge bearing detecting cable.
Background technology
Charge bearing detecting cable mainly refers to bear under mechanical load (sash weight the adds the cable deadweight) situation, carries out the double wire armor cable that the down-hole oil field is surveyed, and claims the oil well logging cable again, and its function has well logging, perforation, gets core etc.Mostly logging cable is 7 cores, and requires it to have length and high-intensity characteristic.
Logging cable is called as " oil worker's eyes " in petroleum industry.Just can know underground through it is oil or gas, and can measure technical parameters such as well temperature, well pressure and hole deviation.
The structure of the steel wire armored cable that logging cable is commonly used is as shown in Figure 1, generally comprises and leads conductive copper wire core 1, fluoroplastics F46 insulating barrier 2, semiconductive phase-splitting screen 3, filler 4, semiconductive nylon tape 5 and zinc-coated wire armour 6.
The lower end of logging cable is an electrode cable; Be commonly called as the head harness cable, be used to hang testing meter and instrument, the about 270kg of weight; Add the about 560~580kg/km of the weight of cable own; After cable is gone into the well, need bear very big pulling force, add in the stratum pressure of itself, and need bear that temperature in the well raises and the erosion, particularly H of oil gas 2The erosion of S.Under above-mentioned this environment for use, following problem often appears in existing charge bearing detecting cable in practical application:
1. the wire armoring layer has in process of production together that very important operation is exactly the pre-stretching operation; Behind wire armoring, need through pre-stretching equipment; Its objective is the prestressing force of eliminating two steel wires; But still can some residual residue stresses exist in actual use, thereby steel wire will loose flower and makes strain relief clamp well, serious meeting cause the fracture of cover wire and produce card well phenomenon in the down-hole.
In the well except mud, oil gas are arranged, also have hydrogen sulfide (H 2S), it is very serious to the corrosion of steel wire, and general high-tensile steel wires are hydrogen sulfide corrosion-resistant not.These corrosion damages possibly cause cable to scrap, even cause a bite well to scrap.
3. the charge bearing detecting cable invar silk and the friction between the borehole wall that have the wire armoring layer make steel wire become flat filament by initial round steel monofilament, thereby make its one side that contacts with the borehole wall become the plane.Using its steel wire of back to deform repeatedly, pulling force diminishes, and causes cable to scrap.
4. because cable needs work under very abominable high temperature, hyperbar and corrosive environment, the life-span that generally has the cable of wire armoring layer can not surpass 300 wells yet.
In addition, because logging cable belongs to fixed length production, link goes wrong, and a then whole cable is supporting not to be become or scraps; Loss is huge; Therefore, the charge bearing detecting cable with wire armoring layer is very harsh to its technological requirement in production process, and this has also increased the cost of manufacture of cable virtually.And because down-hole pressure is big and increase rapidly, the tensile strength of the steel wire of therefore armouring being used requires than higher, and should select tensile strength for ultradeep well is the steel wire of 2000MPa, and the tensile strength of high-tensile steel wires (GB1178) is 1400MPa (140kg/mm at present 2), can't reach the tension requirement of ultradeep well.
The utility model content
The utility model technical problem to be solved makes the above-mentioned shortcoming that exists to the prior art logging cable, and providing a kind of can work under high temperature, hyperbaric environment, and is corrosion-resistant and can significantly improve the charge bearing detecting cable of tensile strength.
The technical scheme that solution the utility model technical problem is adopted is that this charge bearing detecting cable includes insulated wire cores, lapping layer and armour from inside to outside successively; Wherein, Said armour includes bilayer or multilayer carbon fiber wire layer, twists together formation through said bilayer or multilayer carbon fiber wire helical layer.
Wherein, the spiral direction of lay between said any two-layer carbon fiber wire layer is a reverse stranding.
Preferably; Said carbon fiber wire layer comprises cementing layer and glass fiber layer; Said glass fiber layer is coated on outside the said cementing layer; Said cementing layer comprises carbon fiber filament and thermosetting modification epoxy resin, carbon fiber filament that said bundle closes and the said cementing layer of thermosetting modification epoxy resin formation glued together.
Preferably, the armouring pitch of formed armour is than 6.5 times~8.5 times for said charge bearing detecting cable diameter.
Preferred described insulated wire cores comprises the insulating barrier that conductor is outside with being coated on conductor.
Preferably, described insulating barrier by polypropylene, thermostable fluorine mould, modified polypropylene material, ethylene-tetrafluoroethylene copolymeric material, perfluoroethylene-propylene or tetrafluoroethene-perfluoroalkyl vinyl ether process.
Further preferably, described insulating barrier outside also is coated with semiconductive phase-splitting screen.
Wherein, the core number of described insulated wire cores is 1,3,4,5 or 7 cores.
Wrapped the processing of twining package tape that preferred described lapping layer adopts wrapped or employing of semi-conductive tape and conductor temperature grade to adapt.
The beneficial effect of the utility model charge bearing detecting cable is following:
1. include the carbon fiber wire layer owing in the armour, and the tensile strength of carbon fiber wire is 3.5 times of steel wire, the pulling force that it bore is big, thereby this charge bearing detecting cable can not produce fracture card well phenomenon.
2. because the thermal coefficient of expansion of said carbon fiber wire layer is a negative value; And absolute value is the last 1/10 of steel wire; This charge bearing detecting cable is under the high temperature of down-hole, high hydraulic pressure and anticyclonic environment; The thermal deformation that its carbon fiber wire produced is contraction distortion, and shrinks minimumly, has effectively avoided loose in the down-hole phenomenon of flower Ka Jing of cable.
3. because the carbon fiber wire layer has oil resistant, corrosion resistance characteristic, anti-hydrogen sulfide especially, the useful life of having improved this charge bearing detecting cable cable greatly in the down-hole.
4. because the carbon fiber wire layer has than the better resistance to wear of existing wire armoring layer, do not have the situation of noticeable wear under the situation about using repeatedly in the down-hole yet, thereby this charge bearing detecting cable is prolonged useful life.
5. because the density of carbon fiber wire layer is little, and its density is 1/4 of steel wire density, its diameter is 1/20 of a steel wire, can effectively reduce to have this charge bearing detecting cable own wt, reduces raw-material use, thereby can practice thrift cost.
The access times of the utility model charge bearing detecting cable surpass 800 wells, improve more than 50% service time than existing cable, and be significantly improved useful life.
Description of drawings
Fig. 1 is the structural representation of charge bearing detecting cable commonly used in the prior art;
Fig. 2 is the structural representation of charge bearing detecting cable among the utility model embodiment 1;
Fig. 3 is the structural representation of charge bearing detecting cable among the utility model embodiment 2.
Wherein: 1-conductive copper wire core, 2-fluoroplastics F46 insulating barrier, 3-semiconductive phase-splitting screen, 4-filler, 5-semiconductive nylon tape, 6-zinc-coated wire armour; The 11-conductor, 21-insulating barrier, 31-semiconductive phase-splitting screen, 41-filler, 51-lapping layer, 61-armour;
The 12-conductor, 22-insulating barrier, 42-filler, 52-lapping layer, 62-armour.
Embodiment
For making those skilled in the art understand the technical scheme of the utility model better, the utility model charge bearing detecting cable is described in further detail below in conjunction with accompanying drawing and embodiment.
A kind of charge bearing detecting cable, it includes insulated wire cores, lapping layer and armour from inside to outside successively, and said armour includes bilayer or multilayer carbon fiber wire layer, twists together formation through said bilayer or multilayer carbon fiber wire helical layer.Wherein, the spiral direction of lay between said any two-layer carbon fiber wire layer is a reverse stranding.
Wherein, Said carbon fiber wire layer comprises cementing layer and glass fiber layer; Said glass fiber layer is coated on outside the said cementing layer; Said cementing layer comprises carbon fiber filament and thermosetting modification epoxy resin, carbon fiber filament that said bundle closes and the said cementing layer of thermosetting epoxy resin formation glued together.
Embodiment 1:
As shown in Figure 2, in the present embodiment, this charge bearing detecting cable includes insulated wire cores, lapping layer and armour from inside to outside successively.
In the present embodiment, insulated wire cores comprises conductor 11, is coated on the outside insulating barrier 21 of conductor, is coated on the semiconductive phase-splitting screen 31 on the insulating barrier 21.Wherein, conductor 11 adopts the conductive copper wire core, and the structure of conductor wire core, radical and filament diameter are chosen according to corresponding specification in the charge bearing detecting cable SY/T6600-2004 industry standard.Insulating barrier 21 is processed by modified polypropylene material, can adopt also that polypropylene, thermostable fluorine are moulded, ethylene-tetrafluoroethylene copolymeric material, perfluoroethylene-propylene or tetrafluoroethene-perfluoroalkyl vinyl ether process.Said semiconductive phase-splitting screen 31 is by extruding insulating barrier 21 back and wrapped formation on the conductor.The core number of insulated wire cores can be 1,3,4,5 or 7 cores, adopts 7 cores in the present embodiment, promptly comprises 7 insulated cores.
Add filler 41 by 7 insulated cores and carry out stranding, simultaneously wrapped semiconductive nylon tape and form lapping layer 51.On lapping layer 51, form armour 61 at last.In the present embodiment, armour includes double-deck carbon fiber wire layer, and said two-layer carbon fiber wire layer adopts the stranded formation of spiral, and the direction of internal layer carbon fiber wire layer is a left-hand, and the direction of outer carbon fiber wire layer is a dextrad, two-layer carbon fiber wire layer in the opposite direction.The armouring pitch of armour 61 is than 6.5 times~8.5 times for cable size.
Said each carbon fiber wire layer comprises cementing layer and glass fiber layer; Said glass fiber layer is coated on outside the said cementing layer; Said cementing layer comprises carbon fiber filament and heat curing-type modified epoxy; Form said cementing layer through carbon fiber filament and heat curing-type modified epoxy gluing and solidifying, said cementing layer surface coats the glass fiber layer and adopts thermosetting epoxy resin to solidify, and promptly forms carbon fiber layer.
Embodiment 2:
As shown in Figure 2, the difference of charge bearing detecting cable in the present embodiment and embodiment 1 is:
Do not include semiconductive phase-splitting screen in the insulated wire cores, insulated wire cores comprises conductor 12 and is coated on the outside insulating barrier 22 of conductor.Lapping layer 52 adopts wrapped the processing of twining package tape that adapts with the conductor temperature grade, and armour 62 adopts the spiral reverse stranding to form by two-layer carbon fiber wire layer, and the direction of said internal layer carbon fiber wire layer is a dextrad, and the direction of outer carbon fiber wire layer is a left-hand.
Other structures are all identical with embodiment 1 in the present embodiment, repeat no more here.
It is understandable that above execution mode only is the illustrative embodiments that adopts for the principle that the utility model is described, yet the utility model is not limited thereto.For the one of ordinary skilled in the art, under the situation of spirit that does not break away from the utility model and essence, can make various modification and improvement, these modification and improvement also are regarded as the protection range of the utility model.

Claims (9)

1. charge bearing detecting cable; It includes insulated wire cores, lapping layer and armour from inside to outside successively; It is characterized in that: said armour includes bilayer or multilayer carbon fiber wire layer, twists together formation through said bilayer or multilayer carbon fiber wire helical layer.
2. charge bearing detecting cable according to claim 1 is characterized in that: the spiral direction of lay between said any two-layer carbon fiber wire layer is a reverse stranding.
3. charge bearing detecting cable according to claim 1; It is characterized in that: said each carbon fiber wire layer comprises cementing layer and glass fiber layer; Said glass fiber layer is coated on outside the said cementing layer; Said cementing layer comprises carbon fiber filament and thermosetting modification epoxy resin, carbon fiber filament that said bundle closes and the said cementing layer of thermosetting modification epoxy resin formation glued together.
4. according to the described charge bearing detecting cable of one of claim 1-3, it is characterized in that: the armouring pitch of formed armour is than 6.5 times~8.5 times for said charge bearing detecting cable diameter.
5. according to the described charge bearing detecting cable of one of claim 1-3, it is characterized in that: described insulated wire cores comprises the insulating barrier that conductor is outside with being coated on conductor.
6. charge bearing detecting cable according to claim 5 is characterized in that: described insulating barrier by polypropylene, thermostable fluorine mould, modified polypropylene material, ethylene-tetrafluoroethylene copolymeric material, perfluoroethylene-propylene or tetrafluoroethene-perfluoroalkyl vinyl ether process.
7. charge bearing detecting cable according to claim 5 is characterized in that: said insulating barrier outside also is coated with semiconductive phase-splitting screen.
8. charge bearing detecting cable according to claim 5 is characterized in that: the core number of said insulated wire cores is 1,3,4,5 or 7 cores.
9. charge bearing detecting cable according to claim 5 is characterized in that: wrapped the processing of twining package tape that said lapping layer adopts wrapped or employing of semi-conductive tape and conductor temperature grade to adapt.
CN201120474252XU 2011-11-18 2011-11-18 Load-bearing exploration cable Expired - Fee Related CN202394574U (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
CN201120474252XU CN202394574U (en) 2011-11-18 2011-11-18 Load-bearing exploration cable

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103811103A (en) * 2013-12-25 2014-05-21 万达集团股份有限公司 Enameled wire conductor bearing load detection cable
CN104246926A (en) * 2012-04-24 2014-12-24 西门子公司 Self-supporting electrical cable
CN106384629A (en) * 2016-11-30 2017-02-08 山东希尔电缆有限公司 High transmission load bearing detection cable
CN104318993B (en) * 2014-11-12 2017-06-16 天津德芃科技集团有限公司 Superhigh temperature oil well TT&C system electronic compensating cable
CN107331463A (en) * 2017-08-07 2017-11-07 山东希尔电缆有限公司 WMF adjusts the closed charge bearing detecting cable of dedicated spill-proof stream when surveying
CN109065232A (en) * 2018-06-25 2018-12-21 江苏华能电缆股份有限公司 Oil-gas exploration robot carbon fiber loaded exploration cable of optical fiber
CN115641992A (en) * 2022-11-15 2023-01-24 江苏华能电缆股份有限公司 Load-bearing detection cable and logging system

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104246926A (en) * 2012-04-24 2014-12-24 西门子公司 Self-supporting electrical cable
CN103811103A (en) * 2013-12-25 2014-05-21 万达集团股份有限公司 Enameled wire conductor bearing load detection cable
CN104318993B (en) * 2014-11-12 2017-06-16 天津德芃科技集团有限公司 Superhigh temperature oil well TT&C system electronic compensating cable
CN106384629A (en) * 2016-11-30 2017-02-08 山东希尔电缆有限公司 High transmission load bearing detection cable
CN107331463A (en) * 2017-08-07 2017-11-07 山东希尔电缆有限公司 WMF adjusts the closed charge bearing detecting cable of dedicated spill-proof stream when surveying
CN109065232A (en) * 2018-06-25 2018-12-21 江苏华能电缆股份有限公司 Oil-gas exploration robot carbon fiber loaded exploration cable of optical fiber
CN115641992A (en) * 2022-11-15 2023-01-24 江苏华能电缆股份有限公司 Load-bearing detection cable and logging system

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20120822

Termination date: 20171118