CN202390484U - Production line for continuous muffle mesh-belt quenching furnace - Google Patents
Production line for continuous muffle mesh-belt quenching furnace Download PDFInfo
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- CN202390484U CN202390484U CN2011205248927U CN201120524892U CN202390484U CN 202390484 U CN202390484 U CN 202390484U CN 2011205248927 U CN2011205248927 U CN 2011205248927U CN 201120524892 U CN201120524892 U CN 201120524892U CN 202390484 U CN202390484 U CN 202390484U
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- quenching
- continous way
- guipure
- quenching furnance
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Abstract
The utility model discloses a production line for a continuous muffle mesh-belt quenching furnace, comprising a feeding device, a front cleaning device, the continuous muffle mesh-belt quenching furnace, a quenching-cooling device, a rear cleaning device, a tempering furnace, a receiving device and a controlling device, wherein mesh-belt transmission devices are arranged in the continuous muffle mesh-belt quenching furnace and the tempering furnace; the feeding device is installed close to one end of the front cleaning device, and the inlet of the continuous muffle mesh-belt quenching furnace is installed at the other end of the front cleaning device, the quenching-cooling device is installed at the outlet of the quenching furnace, the quenching-cooling device is connected with the rear cleaning device, the rear cleaning device is connected with the inlet of the tempering furnace, and the outlet of the tempering furnace is connected with the receiving device; and the controlling device controls the feeding device, the front cleaning device, the continuous muffle mesh-belt quenching furnace, the quenching-cooling device, the rear cleaning device and the tempering furnace. Cleaning, quenching, cooling, re-cleaning and tempering for a work-piece can be carried out in one process via the sequential connection of the devices, thus reducing the carrying times of the workpiece, avoiding the damage of the workpiece during carrying, increasing production efficiency and decreasing production cost.
Description
Technical field
The utility model relates to the heat-treatment quenching apparatus field, is specifically related to not guipure quenching furnance production line of a kind of continous way horse.
Background technology
In industrial production and mechanical processing process, a lot of workpiece need carry out quench treatment, for example: all kinds of axles, rod, pipe, circular component (like bearing, valve etc.) periphery are carried out integral body or selective hardening; To all kinds of tubing, the interior circle of mechanical component carries out integral body or selective hardening, like cylinder sleeve, axle sleeve etc.; Integral body or selective hardening are carried out in end face, position, plane to mechanical component; Certain face to special-shaped part carries out integral body or selective hardening etc.To improve the mechanical property of steel part, such as hardness, wear resistance, elastic limit, fatigue strength etc., to strengthen steel part; Give full play to the potentiality of steel performance; Improve the physics or the chemical property of some special steel,, improve stainless solidity to corrosion etc. as strengthening the ferromegnetism of magnet steel.
When above-mentioned workpiece is carried out quench treatment; Generally all be with cleaning, quenching, the cooling of workpiece now, clean again and tempering separately carries out; So not only can increase landed cost because workpiece is handled upside down; The labor intensive material resources also cause workpiece to damage simultaneously easily, thereby cause unnecessary loss.
The utility model content
In view of this; The purpose of the utility model is to provide not guipure quenching furnance production line of a kind of continous way horse; Through with pay-off, preceding washing unit, continous way horse not guipure quenching furnance, quenching cooler, back washing unit, tempering stove, material receiving apparatus be connected successively with gear, make the cleaning, quenching, cooling of workpiece, clean and can be shaped again with tempering.
For achieving the above object, the technical scheme of the utility model is following:
A kind of continous way horse is guipure quenching furnance production line not, comprises pay-off, preceding washing unit, continous way horse not guipure quenching furnance, quenching cooler, back washing unit, tempering stove, material receiving apparatus and gear; Said continous way horse not is equipped with the guipure transmission mechanism in guipure quenching furnance and the said tempering stove; Said pay-off is near washing unit installing before said; Washing unit connects not guipure quenching furnance inlet of said continous way horse before said; Said continous way horse is the said quenching cooler of guipure quenching furnance outlet installing not; Said quenching cooler connects said back washing unit, and said back washing unit connects said tempering stove inlet, the said material receiving apparatus of said tempering stove outlet installing; Said gear is controlled said pay-off, preceding washing unit, continous way horse not guipure quenching furnance, quenching cooler, back washing unit and tempering stove.
Preferably, said pay-off comprises trough, feeding tube and is located at said feeding tube intermediary feeder; Said feeding tube one mouth of pipe is arranged in the said trough, and another mouth of pipe is the washing unit installing before said.
Preferably, said preceding washing unit comprises preceding rinse bath, preceding purge heater, preceding scavenging pump, preceding gas blower and preceding cleaning conveying motor; Preceding purge heater and preceding scavenging pump are located in the said preceding rinse bath; Gas blower and said preceding the cleaning carry motor to be located at said preceding rinse bath top before said.
Preferably, said continous way horse not is divided into six heating zone in the guipure quenching furnance, in said heating zone, is provided with some burners.
Preferably, said continous way horse not is provided with four quenching furnance agitation fans in guipure quenching furnance top.
Preferably, said quenching cooler comprises cooling tank, quenching tank recycle pump, quenching tank topping-up pump, cooling tank gas blower and cooling tank conveying motor; Said quenching tank recycle pump and quenching tank topping-up pump are located in the said cooling tank, and said cooling tank gas blower and said cooling tank carry motor to be located at said cooling tank top.
Preferably, said back washing unit comprises that back cleaning and degreasing groove, back purge heater, back scavenging pump, back gas blower and back are cleaned and carries motor; Back purge heater is located in the cleaning and degreasing groove of said back with the back scavenging pump; Said back gas blower and said back are cleaned and are carried motor to be located at cleaning and degreasing groove top, said back.
Preferably, said tempering stove is the continous way hot air tempering furnace, and said continous way hot air tempering furnace top is provided with the tempering stove agitation fan, is provided with tempering stove below and carries motor, and inside is divided into four heating zone, and in said heating zone, is provided with some burners.
Preferably, said gear comprises PID unit and frequency-variable controller; Said PID unit is controlled said continous way horse not guipure quenching furnance and the interior temperature of said tempering stove; Said frequency-variable controller is controlled said guipure transport unit rotating speed.
Can find out from above-mentioned technical scheme; A kind of continous way horse disclosed in the utility model is guipure quenching furnance production line not; Through not guipure quenching furnance, quenching cooler, back washing unit, tempering stove, material receiving apparatus are connected with gear successively with pay-off, preceding washing unit, continous way horse; Make the cleaning, quenching, cooling of workpiece, clean and to be shaped again, be handled upside down, saved manpower and materials thereby reduced workpiece with tempering; Damage when having avoided workpiece handling has further improved production efficiency and has reduced production cost.
Description of drawings
In order to be illustrated more clearly in the utility model embodiment or technical scheme of the prior art; To do to introduce simply to the accompanying drawing of required use in embodiment or the description of the Prior Art below; Obviously, the accompanying drawing in describing below only is some embodiment of the utility model, for those of ordinary skills; Under the prerequisite of not paying creative work, can also obtain other accompanying drawing according to these accompanying drawings;
Fig. 1 is the not structural representation of guipure quenching furnance production line of the disclosed a kind of continous way horse of the utility model embodiment.
The title of the corresponding component that numeral among the figure or letter are represented:
1, pay-off 11, trough 12, feeding tube 13, feeder
2, preceding washing unit 21, preceding rinse bath 22, preceding purge heater
23, motor is carried in preceding scavenging pump 24, preceding gas blower 25, preceding cleaning
3, the continous way horse not guipure quenching furnance 31, quenching furnance agitation fan 4,
Quenching tank topping-up pump 44, cooling tank gas blower 45, cooling tank are carried motor
5, back washing unit 51, back cleaning and degreasing groove 52, back purge heater
53, back scavenging pump 54, back gas blower 55, back are cleaned and are carried motor
6, continous way hot air tempering furnace 61, tempering stove agitation fan 62, return
Stove is carried motor 7, material receiving apparatus 8, gear 81, PID
Embodiment
To combine accompanying drawing below, the technical scheme among the utility model embodiment is carried out clear, intactly description, obviously, described embodiment only is the utility model part embodiment, rather than whole embodiment.Based on the embodiment in the utility model, those of ordinary skills are not making the every other embodiment that is obtained under the creative work prerequisite, all belong to the scope of the protection of the utility model.
The utility model discloses not guipure quenching furnance production line of a kind of continous way horse; Through with pay-off, preceding washing unit, continous way horse not guipure quenching furnance, quenching cooler, back washing unit, tempering stove, material receiving apparatus be connected successively with gear, to reach the cleaning that makes workpiece, quenching, cooling, to clean the purpose that can be shaped again with tempering.
Embodiment:
As shown in Figure 1; A kind of continous way horse is guipure quenching furnance production line not, comprises pay-off 1, preceding washing unit 2, continous way horse not guipure quenching furnance 3, quenching cooler 4, back washing unit 5, continous way hot air tempering furnace 6, material receiving apparatus 7 and gear 8; Said continous way horse not is equipped with guipure transmission mechanism 9 in guipure quenching furnance 3 and the said continous way hot air tempering furnace 6; Said pay-off 1 is near 2 installings of washing unit before said; Washing unit 2 connects not guipure quenching furnance 3 inlets of said continous way horse before said; Said continous way horse not guipure quenching furnance 3 outlets connects said quenching cooler 4; Said quenching cooler 4 connects said back washing unit 5, and said back washing unit 5 connects said continous way hot air tempering furnace 6 inlets, and said continous way hot air tempering furnace 6 outlets connect said material receiving apparatus 7; The said pay-off of said gear 8 controls 1, preceding washing unit 2, continous way horse be guipure quenching furnance 3, quenching cooler 4, back washing unit 5 and continous way hot air tempering furnace 6 not.
Wherein, said pay-off 1 comprises trough 11, feeding tube 12 and is located at said feeding tube 12 intermediary feeders 13; Said feeding tube 12 1 mouths of pipe are arranged in the said trough 11, and another mouth of pipe is washing unit 2 installings before said.Motor 25 was carried in rinse bath 21, preceding purge heater 22, preceding scavenging pump 23, preceding gas blower 24 and preceding cleaning before washing unit 2 comprised before said; Preceding purge heater 22 is located in the said preceding rinse bath 21 with preceding scavenging pump 23; Said preceding gas blower 24 carries motor 25 to be located at said preceding rinse bath 21 tops with said preceding the cleaning.Said continous way horse not guipure quenching furnance 3 is divided into six heating zone, in said heating zone, is provided with some burners.Said quenching furnance top is provided with four quenching furnance agitation fans 31.Said quenching cooler 4 comprises cooling tank 41, quenching tank recycle pump 42, quenching tank topping-up pump 43, cooling tank gas blower 44 and cooling tank conveying motor 45; Said quenching tank recycle pump 42 is located in the said cooling tank 41 with quenching tank topping-up pump 43, and said cooling tank gas blower 44 carries motor 45 to be located at said cooling tank 41 tops with said cooling tank.Motor 55 was carried in cleaning and degreasing groove 51, back purge heater 52, back scavenging pump 53, back gas blower 54 and back cleaning after said back washing unit 5 comprised; Back purge heater 52 is located in the said back cleaning and degreasing groove 51 with back scavenging pump 53; Said back gas blower 54 cleans with said back carries motor 55 to be located at cleaning and degreasing groove 51 tops, said back.Said continous way hot air tempering furnace 6 tops are provided with tempering stove agitation fan 61, are provided with tempering stove below and carry motor 62, and inside is divided into four heating zone, and in said heating zone, is provided with some burners.Said gear 8 comprises PID unit 81 and frequency-variable controller 82; The said continous way horse of said PID unit 81 controls is guipure quenching furnance 3 and said tempering stove 6 interior temperature not; Said guipure transport unit 9 rotating speeds of said frequency-variable controller 82 controls.
Not guipure quenching furnance production line is following to the quenching process of workpiece for a kind of continous way horse of the utility model: be cleaned in the rinse bath 21 before at first adopting feeder 13 to be transported in the feeding tube 12 workpiece in the trough 11.In order to guarantee cleaning performance; 22 pairs of scavenging solutions of purge heater are heated before adopting; And with the stirring that circulates of 23 pairs of scavenging solutions of preceding scavenging pump, before adopting then after 24 pairs of cleanings of gas blower workpiece carry out forced air drying, then it is sent into the continous way horse and not carries out quench treatment in the guipure quenching furnance 3 with preceding cleaning conveying motor 25; In order to make the furnace heat circulating temperature even, adopt the interior hot gas of 31 pairs of stoves of quenching furnance agitation fan to carry out agitation cycle.Workpiece after the quenching is transported in the cooling tank 41 by the guipure transmission mechanism 9 in the stove; This moment, 42 work of quenching tank recycle pump were flowed liquid circulation; To quicken the cooling of workpiece, when coolant temperature is higher, adopt quenching tank topping-up pump 43 timely supply cryogenic liquids.Cooled workpiece adopts cooling tank gas blower 44 to carry out drying treatment again, and then the groove that is cooled carries motor 45 to be transported to cleaning in the back cleaning and degreasing groove 51.In order to guarantee cleaning performance; Adopt purge heater 52 pairs of degreasing cleaning fluids in back to heat; And, adopt the workpiece after 54 pairs of cleanings of back gas blower to carry out forced air drying then with stirrings that circulate of back scavenging pump 53 pairs of degreasing cleaning fluids, then it is sent in the continous way hot blast stove 6 and carry out quench treatment with back cleaning conveying motor 55; In order to guarantee the tempering effect, adopt the interior hot gas of 61 pairs of stoves of tempering stove agitation fan to carry out agitation cycle.Last workpiece is transferred out continous way hot air tempering furnace 6 by guipure transmission mechanism 9, is carried motor 62 to be transported to material receiving apparatus 7 cooling dischargings by tempering stove again, and the back finished product both must quench.
Wherein, for to the continous way horse not guipure quenching furnance 3 accurately control and convenient the adjusting with the temperature in the said tempering stove 6, said gear 8 adopts PID units 81 to carry out Control for Kiln Temperature.For workpiece is transferred steadily, transfer rate is adjustable, and said gear 8 adopts 82 pairs of guipure transmission mechanisms of frequency-variable controller 9 to carry out speed control.
Can find out from above-mentioned technical scheme; A kind of continous way horse disclosed in the utility model is guipure quenching furnance production line not; Through not guipure quenching furnance 3, quenching cooler 4, back washing unit 5, continous way hot air tempering furnace 6, material receiving apparatus 7 are connected with gear 8 successively with pay-off 1, preceding washing unit 2, continous way horse; Make the cleaning, quenching, cooling of workpiece, clean and to be shaped again, be handled upside down, saved manpower and materials thereby reduced workpiece with tempering; Damage when having avoided workpiece handling has further improved production efficiency and has reduced production cost.
More than be to the not description of guipure quenching furnance production line embodiment of a kind of continous way horse of the utility model,, make this area professional and technical personnel can realize or use the utility model through above-mentioned explanation to the disclosed embodiments.Multiple modification to these embodiment will be conspicuous concerning those skilled in the art, and defined General Principle can realize under the situation of spirit that does not break away from the utility model or scope in other embodiments among this paper.Therefore, the utility model will can not be restricted to these embodiment shown in this paper, but will meet and principle disclosed herein and features of novelty the wideest corresponding to scope.
Claims (9)
1. continous way horse guipure quenching furnance production line not is characterized in that, comprises pay-off, preceding washing unit, continous way horse not guipure quenching furnance, quenching cooler, back washing unit, tempering stove, material receiving apparatus and gear; Said continous way horse not is equipped with the guipure transmission mechanism in guipure quenching furnance and the said tempering stove; Said pay-off is near washing unit installing before said; Washing unit connects not guipure quenching furnance inlet of said continous way horse before said; Said continous way horse is the said quenching cooler of guipure quenching furnance outlet installing not; Said quenching cooler connects said back washing unit, and said back washing unit connects said tempering stove inlet, the said material receiving apparatus of said tempering stove outlet installing; Said gear is controlled said pay-off, preceding washing unit, continous way horse not guipure quenching furnance, quenching cooler, back washing unit and tempering stove.
2. a kind of continous way horse according to claim 1 is guipure quenching furnance production line not, it is characterized in that, said pay-off comprises trough, feeding tube and is located at said feeding tube intermediary feeder; Said feeding tube one mouth of pipe is arranged in the said trough, and another mouth of pipe is the washing unit installing before said.
3. a kind of continous way horse according to claim 1 is guipure quenching furnance production line not, it is characterized in that, said preceding washing unit comprises preceding rinse bath, preceding purge heater, preceding scavenging pump, preceding gas blower and preceding cleaning conveying motor; Preceding purge heater and preceding scavenging pump are located in the said preceding rinse bath; Gas blower and said preceding the cleaning carry motor to be located at said preceding rinse bath top before said.
4. a kind of continous way horse according to claim 1 is guipure quenching furnance production line not, it is characterized in that, said continous way horse not is divided into six heating zone in the guipure quenching furnance, in said heating zone, is provided with some burners.
5. a kind of continous way horse according to claim 4 is guipure quenching furnance production line not, it is characterized in that, said quenching furnance top is provided with four quenching furnance agitation fans.
6. a kind of continous way horse according to claim 1 is guipure quenching furnance production line not, it is characterized in that, said quenching cooler comprises cooling tank, quenching tank recycle pump, quenching tank topping-up pump, cooling tank gas blower and cooling tank conveying motor; Said quenching tank recycle pump and quenching tank topping-up pump are located in the said cooling tank, and said cooling tank gas blower and said cooling tank carry motor to be located at said cooling tank top.
7. a kind of continous way horse according to claim 1 is guipure quenching furnance production line not, it is characterized in that, motor was carried in cleaning and degreasing groove, back purge heater, back scavenging pump, back gas blower and back cleaning after said back washing unit comprised; Back purge heater is located in the cleaning and degreasing groove of said back with the back scavenging pump; Said back gas blower and said back are cleaned and are carried motor to be located at cleaning and degreasing groove top, said back.
8. a kind of continous way horse according to claim 1 is guipure quenching furnance production line not; It is characterized in that; Said tempering stove is the continous way hot air tempering furnace, and said continous way hot air tempering furnace top is provided with the tempering stove agitation fan, is provided with tempering stove below and carries motor; Inside is divided into four heating zone, and in said heating zone, is provided with some burners.
9. a kind of continous way horse according to claim 1 is guipure quenching furnance production line not, it is characterized in that said gear comprises PID unit and frequency-variable controller; Said PID unit is controlled said continous way horse not guipure quenching furnance and the interior temperature of said tempering stove; Said frequency-variable controller is controlled said guipure transport unit rotating speed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011205248927U CN202390484U (en) | 2011-12-15 | 2011-12-15 | Production line for continuous muffle mesh-belt quenching furnace |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011205248927U CN202390484U (en) | 2011-12-15 | 2011-12-15 | Production line for continuous muffle mesh-belt quenching furnace |
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| Publication Number | Publication Date |
|---|---|
| CN202390484U true CN202390484U (en) | 2012-08-22 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011205248927U Expired - Fee Related CN202390484U (en) | 2011-12-15 | 2011-12-15 | Production line for continuous muffle mesh-belt quenching furnace |
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| CN (1) | CN202390484U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103160658A (en) * | 2011-12-15 | 2013-06-19 | 苏州瑞翔三禾科技有限公司 | Continuous muffle mesh belt hardening furnace production line |
| CN104694710A (en) * | 2015-02-28 | 2015-06-10 | 苏州中太动力弹簧有限公司 | Continuous hot air tempering furnace |
| CN105506245A (en) * | 2016-02-25 | 2016-04-20 | 马鞍山市伟群实业有限公司 | Mesh belt furnace and control method thereof |
| CN108330269A (en) * | 2018-03-21 | 2018-07-27 | 浙江双鸟机械有限公司 | Chain hoist wheel workpiece continuous quenching device |
| CN110241299A (en) * | 2019-07-22 | 2019-09-17 | 嘉兴金凌五金科技股份有限公司 | Nut annealing device |
-
2011
- 2011-12-15 CN CN2011205248927U patent/CN202390484U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103160658A (en) * | 2011-12-15 | 2013-06-19 | 苏州瑞翔三禾科技有限公司 | Continuous muffle mesh belt hardening furnace production line |
| CN104694710A (en) * | 2015-02-28 | 2015-06-10 | 苏州中太动力弹簧有限公司 | Continuous hot air tempering furnace |
| CN105506245A (en) * | 2016-02-25 | 2016-04-20 | 马鞍山市伟群实业有限公司 | Mesh belt furnace and control method thereof |
| CN108330269A (en) * | 2018-03-21 | 2018-07-27 | 浙江双鸟机械有限公司 | Chain hoist wheel workpiece continuous quenching device |
| CN110241299A (en) * | 2019-07-22 | 2019-09-17 | 嘉兴金凌五金科技股份有限公司 | Nut annealing device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120822 Termination date: 20141215 |
|
| EXPY | Termination of patent right or utility model |