CN202388143U - Automatic welding table of automobile roof assembly - Google Patents
Automatic welding table of automobile roof assembly Download PDFInfo
- Publication number
- CN202388143U CN202388143U CN2011203914069U CN201120391406U CN202388143U CN 202388143 U CN202388143 U CN 202388143U CN 2011203914069 U CN2011203914069 U CN 2011203914069U CN 201120391406 U CN201120391406 U CN 201120391406U CN 202388143 U CN202388143 U CN 202388143U
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- welding
- soldering turret
- automatic welding
- transformer
- deflector
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Abstract
The utility model provides an automatic welding table of an automobile roof assembly, which comprises a transformer 3, a guide plate 4, an insulation material 5, an air cooling system 6, welding tongs 7 and a control box 1 for controlling motion trail and parameters of the welding tongs 7. The guide plate 4 is coupled with the insulation material 5, the control box 1 is connected with the transformer 3, and the control box 1 adopts the transformer 3, the guide plate 4 and the air cooling system 6 to control the welding tongs 7 to perform welding. The automatic welding table of the automobile roof assembly is light and handy in structure, compact in space and low in cost. By means of automatic control of the control box 1, the automatic welding table of the automobile roof assembly greatly reduces labor intensity of workers, simultaneously improves stability of welding performance, adopts automatic welding to replace manual welding, and improves welding production beat of the automobile roof assembly.
Description
Technical field
The utility model relates to a kind of vehicle body manufacturing technology, relates in particular to a kind of automatic welding bench of automobile top-cap assembly.
Background technology
Generally adopt three kinds of forms at present for the automobile top-cap welding: the first, adopt the anchor clamps location, artificial form of welding; The second, adopt the anchor clamps location, draw the form of welding; The 3rd, the robot welding form.The welding of these three kinds of forms each has pluses and minuses separately, but the welding of these three kinds of forms all can't reach best in cost, personnel, quality control.
At first, the form of manual welding, its top cover divides building block; Just crossbeam is more, and tack weld relatively disperses, and adopts artificial welding; The non-increment time surpasses the increment time, and the manual less stable of getting ready, the local easy deformation of solder joint near zone; Cause the fitting surface of top cover assembly and side wall assembly to be prone to have the possibility of ceiling water leakage from empty.Because it is longer that top cover is pieced together platform, solder joint relatively disperses again, is specially around the top cover edge, thereby has caused weld interval long or need to hang many problems such as soldering turrets, has increased cost.
Then, draw the form of welding, this method can reduce certain weld interval, but but can not realize automation, and the employee still need remove a drainage copper coin with soldering turret, and it is unified that human engineering cannot reach, and therefore, also can influence its efficient and effect to a great extent.
At last, the robot welding form, though this form has good flexibility and ergonomic requirement, it needs bigger space that the no man's land is set; Guaranteeing safety, and on technology, robot is difficult to accomplish not only weld but also rubberizing; So divide the assembly zone at top cover, and be not suitable for using, in addition; This mode cost is very high, in case break down, also is difficult to resume production at short notice.Therefore, the welding of these three kinds of forms does not all reach a good equalization point in cost, personnel, quality control.
Summary of the invention
The utility model technical problem to be solved is the three kinds of Type of Welding existing problems to prior art, provides that a kind of structure is light and handy, the space is compact, stable performance, reduces the automatic welding bench of the automobile top-cap assembly of working strength of workers simultaneously.
To this; The utility model provides a kind of automatic welding bench of automobile top-cap assembly; Comprise: be used for control cabinet, transformer, deflector, insulating materials, air cooling system and soldering turret that the movement locus and the parameter thereof of said soldering turret are controlled; Said deflector and insulating materials coupling, said control cabinet links to each other with said transformer, and said control cabinet adopts said transformer, deflector and air cooling system to control said soldering turret welding.
Wherein, Said control cabinet is used for the movement locus of said soldering turret and parameter thereof are controlled automatically; The utility model adopts programmable control cabinet that the movement locus and the welding parameter of soldering turret are controlled automatically; Can pre-set the movement locus and the welding parameter of welding, said soldering turret is welded according to preset process stipulation automatically; Said control cabinet adopts cable to link to each other with said transformer with the control data line; And adopt said transformer, deflector and air cooling system to be connected with said soldering turret; Said soldering turret receives control data and then realizes welding automatically, and said air cooling system adopts air cooling cable and soldering turret air cooling device.
Compared with prior art, the utility model adopts said control cabinet to control automatically the movement locus and the welding parameter of soldering turret, and said soldering turret is welded according to preset process stipulation automatically; Simultaneously, transformer, deflector, insulating materials, air cooling system and soldering turret are linked to each other successively, thereby reach the automatic welding effect that structure is light and handy, the space is compact; Cost is low; Automatic control through said control cabinet has significantly reduced working strength of workers, has also improved the stability of welding performance simultaneously; Adopt welding instead of manual welding automatically, improved the welding productive temp of automobile top-cap assembly.
Preferably, also comprise mount pad, said deflector adopts the insulated bolt assembly to be installed on the mount pad.
Wherein, said mount pad is the deflector mount pad, and the utility model further adopts above-mentioned technical characterictic; Its advantage is that the utility model can be controlled the movement locus and the welding parameter of soldering turret automatically, and said soldering turret is welded according to preset process stipulation automatically; Compact conformation has reduced working strength of workers, on this basis; Also comprise mount pad, said deflector adopts the insulated bolt assembly to be installed on the mount pad, has controlled the cost of automatic welding; Be convenient to the installation of insulating materials simultaneously, improved the stability of welding performance.
Preferably, also comprise the damping sticker support that is used to paste damping glue.
The utility model further adopts above-mentioned technical characterictic, and its advantage is that the utility model can be controlled the movement locus and the welding parameter of soldering turret automatically; Said soldering turret is welded according to preset process stipulation automatically, and compact conformation has reduced working strength of workers; On this basis; Also comprise the damping sticker support that is used to paste damping glue, in the process of welding automatically, reduced the influence that vibrations bring, improve the quality of welding automatically.
Preferably, said control cabinet adopts cable to link to each other with said transformer with the control data line.
The utility model further adopts above-mentioned technical characterictic; Its advantage is that the utility model can be controlled the movement locus and the welding parameter of soldering turret automatically, and said soldering turret is welded according to preset process stipulation automatically; Said control cabinet adopts cable to link to each other with said transformer with the control data line; Adopt cable and control data line communicating control information or instruction, and then can realize according to the instruction of said control cabinet welding automatically improving the efficient of welding.
Preferably, also comprise positioning fixture and piece together the platform base plate that said positioning fixture is installed on the said assembly platform base plate; Said insulating materials also comprises felt pad and insulation sleeve, and said insulating materials and deflector are installed on the mount pad.
Wherein, The automatic welding bench of this routine said automobile top-cap assembly also comprises conductive copper plate mount pad and insulated bolt assembly, soldering turret mount pad, conductive copper plate, damping sticker support and conductive copper plate supporting seat; Said conductive copper plate mount pad and insulated bolt assembly are used to install conductive copper plate; Said soldering turret mount pad is used to install soldering turret, and damping sticker support is said to be used to paste damping glue, and said conductive copper plate supporting seat is used to support conductive copper plate.
The operation principle of the utility model does; Open positioning fixture, utilize positioning fixture to carry out 4 dimension location, the middle crossbeam of automobile top-cap promptly is installed; Said crossbeam can be 5; Every crossbeam adopts two positioning fixtures to position, and damping glue is placed on the damping sticker support, places the automobile top-cap exterior panel; Then, all positioning fixtures clampings with automatic welding bench utilize welding circuit to weld automatically, open all positioning fixtures of automatic welding bench at last, have so just accomplished operation cycle once.Wherein each welding circuit all is a simple welding process, comprises whether the detection and location anchor clamps clamp completion, signal feedback and give control cabinet, control cabinet control soldering turret welding and the welding signal feedback that finishes automatically.
The utility model further adopts above-mentioned technical characterictic, and its advantage is, to the accurate positioning of said automobile top-cap; Stablize quality of welding spot; Avoid automobile top-cap assembly and side wall assembly overlap joint from empty, stop to cause the possibility of ceiling water leakage, make said soldering turret weld automatically according to preset process stipulation because divide welding to connect; Reduce working strength of workers, improved the quality and the efficient of welding automatically.
Preferably, the pad registration of the bite of said positioning fixture and said soldering turret.
The utility model further adopts above-mentioned technical characterictic, and its advantage is that the utility model can be controlled the movement locus and the welding parameter of soldering turret automatically; Said soldering turret is welded according to preset process stipulation automatically, on this basis, the bite of said positioning fixture and the pad registration of said soldering turret; Be about to bite and pad and do the coordination processing; So just, can reduce anchor clamps quantity, promote the compactness of structure, further reduce cost.
Description of drawings
Fig. 1 is the structural representation of a kind of embodiment of the utility model;
Fig. 2 is the structural representation of the another kind of embodiment of the utility model;
Fig. 3 is the structural representation of the another kind of embodiment of the utility model;
Fig. 4 is the conductive copper plate mount pad of the utility model embodiment 5 and the structural representation of insulated bolt assembly.
Mark among the figure: 1-control cabinet; 2-cable and control data line; The 3-transformer; The 4-deflector; The 5-insulating materials; The 6-air cooling system; The 7-soldering turret; The 8-positioning fixture; 9-pieces together the platform base plate; 10-conductive copper plate mount pad and insulated bolt assembly; 11-soldering turret mount pad; The 12-conductive copper plate; 13-damping sticker support; 14-conductive copper plate supporting seat; The 15-mount pad; 16-insulated bolt assembly; The 51-felt pad; The 52-insulation sleeve.
The specific embodiment
Below in conjunction with accompanying drawing, the more excellent embodiment of the utility model is done further detailed description:
Embodiment 1:
As shown in Figure 1; This example provides a kind of automatic welding bench of automobile top-cap assembly; Comprise: the control cabinet 1 that transformer 3, deflector 4, insulating materials 5, air cooling system 6, soldering turret 7 and being used for controlled the movement locus and the parameter thereof of said soldering turret 7; Said deflector 4 and insulating materials 5 couplings, said control cabinet 1 links to each other with said transformer 3, and said control cabinet 1 adopts said transformer 3, deflector 4 and the said soldering turret 7 of air cooling system 6 controls to weld.
Wherein, Said control cabinet 1 is used for the movement locus and the parameter thereof of said soldering turret 7 are controlled automatically; This example adopts the movement locus and the welding parameter of 1 pair of soldering turret 7 of programmable control cabinet to control automatically; Can pre-set the movement locus and the welding parameter of welding, said soldering turret 7 is welded according to preset process stipulation automatically; Said control cabinet 1 adopts cable to link to each other with said transformer 3 with control data line 2, and adopts said transformer 3, deflector 4 to be connected with said soldering turret 7 with air cooling system 6, said soldering turret 7 reception control datas and then realization is automatic welds.
Compared with prior art, this example adopts said control cabinet 1 to control automatically the movement locus and the welding parameter of soldering turret 7, and said soldering turret 7 is welded according to preset process stipulation automatically; Simultaneously, transformer 3, deflector 4, insulating materials 5, air cooling system 6 and soldering turret 7 are linked to each other successively, thereby reach the automatic welding effect that structure is light and handy, the space is compact; Cost is low; Automatic control through said control cabinet 1 has significantly reduced working strength of workers, has also improved the stability of welding performance simultaneously; Adopt welding instead of manual welding automatically, improved the welding productive temp of automobile top-cap assembly.
The CN100 automobile top-cap that this example has been used for the grand light of five water chestnuts divides the welding of piecing together part; Through putting into practice authentication; It is fine that this routine automobile top-cap assembly welds result of use automatically, and fault is few, stable performance, welding quality are good, and has reduced the non-increment time; Reduce production costs, improved productive temp.
Embodiment 2:
Different with embodiment 1 is, this example also comprises mount pad 15, and said deflector 4 adopts insulated bolt assemblies 16 to be installed on the mount pad 15.
Wherein, said mount pad 15 is deflector 4 mount pads 15, further adopts above-mentioned technical characterictic; Its advantage is that this example can be controlled the movement locus and the welding parameter of soldering turret 7 automatically, and said soldering turret 7 is welded according to preset process stipulation automatically; Compact conformation has reduced working strength of workers, on this basis; Also comprise mount pad 15, said deflector 4 adopts insulated bolt assembly 16 to be installed on the mount pad 15, has controlled the cost of automatic welding; Be convenient to the installation of insulating materials 5 simultaneously, improved the stability of welding performance.
Embodiment 3:
Different with embodiment 1 is that this example also comprises the damping sticker support 13 that is used to paste damping glue.
Further adopt above-mentioned technical characterictic, its advantage is that this example can be controlled the movement locus and the welding parameter of soldering turret 7 automatically; Said soldering turret 7 is welded according to preset process stipulation automatically, and compact conformation has reduced working strength of workers; On this basis; Also comprise the damping sticker support 13 that is used to paste damping glue, in the process of welding automatically, reduced the influence that vibrations bring, improve the quality of welding automatically.
Embodiment 4:
As shown in Figure 2, different with embodiment 1 is that this routine said control cabinet 1 adopts cable to link to each other with said transformer 3 with control data line 2.
Further adopt above-mentioned technical characterictic; Its advantage is that this example can be controlled the movement locus and the welding parameter of soldering turret 7 automatically, and said soldering turret 7 is welded according to preset process stipulation automatically; Said control cabinet 1 adopts cable to link to each other with said transformer 3 with control data line 2; Adopt cable and control data line 2 communicating control informations or instruction, and then can realize according to the instruction of said control cabinet 1 welding automatically improving the efficient of welding.
Embodiment 5:
Like Fig. 3 and shown in Figure 4, different with embodiment 2 is that this example also comprises positioning fixture 8 and piece together platform base plate 9 that said positioning fixture 8 is installed on the said assembly platform base plate 9; Said insulating materials 5 also comprises felt pad 51 and insulation sleeve 52, and said insulating materials 5 is installed on the mount pad 15 with deflector 4.
Fig. 3 is the structural representation of the automatic welding bench of this routine said automobile top-cap assembly, and Fig. 4 is the structural representation of this routine conductive copper plate mount pad and insulated bolt assembly 10, i.e. its cross section structure sketch map.Wherein, The automatic welding bench of this routine said automobile top-cap assembly also comprises conductive copper plate mount pad and insulated bolt assembly 10, soldering turret mount pad 11, conductive copper plate 12, damping sticker support 13 and conductive copper plate supporting seat 14; Said conductive copper plate mount pad and insulated bolt assembly 10 are used to install conductive copper plate 12; Said soldering turret mount pad 11 is used to install soldering turret 7, and damping sticker support 13 is said to be used to paste damping glue, and said conductive copper plate supporting seat 14 is used to support conductive copper plate 12.
This routine operation principle does; Open positioning fixture 8, utilize positioning fixture 8 to carry out 4 dimension location, the middle crossbeam of automobile top-cap promptly is installed; This routine said crossbeam can be 5; Every crossbeam adopts two positioning fixtures 8 to position, and damping glue is placed on the damping sticker support 13, places the automobile top-cap exterior panel; Then, all positioning fixtures 8 clampings with automatic welding bench utilize welding circuit to weld automatically, open all positioning fixtures 8 of automatic welding bench at last, have so just accomplished operation cycle once.Wherein each welding circuit all is a simple welding process, comprises whether detection and location anchor clamps 8 clamp completion, signal feedback and give control cabinet 1, control cabinet 1 control soldering turret 7 welding and the welding signal feedback that finishes automatically.
This example further adopts above-mentioned technical characterictic, and its advantage is, to the accurate positioning of said automobile top-cap; Stablize quality of welding spot; Avoid automobile top-cap assembly and side wall assembly overlap joint from empty, stop to cause the possibility of ceiling water leakage, make said soldering turret 7 weld automatically according to preset process stipulation because divide welding to connect; Reduce working strength of workers, improved the quality and the efficient of welding automatically.
Embodiment 6:
Different with embodiment 5 is the pad registration of the bite of this routine said positioning fixture 8 and said soldering turret 7.
This example further adopts above-mentioned technical characterictic, and its advantage is that this example can be controlled the movement locus and the welding parameter of soldering turret 7 automatically; Said soldering turret 7 is welded according to preset process stipulation automatically, on this basis, the pad registration of the bite of said positioning fixture 8 and said soldering turret 7; Be about to bite and pad and do the coordination processing; So just, can reduce anchor clamps quantity, promote the compactness of structure, further reduce cost.
The specific embodiment of the above is the preferred embodiments of the utility model; It is not the practical implementation scope that limits the utility model with this; The scope of the utility model comprises and is not limited to this specific embodiment that all shapes according to the utility model, the equivalence that structure is done change all in the protection domain of the utility model.
Claims (6)
1. the automatic welding bench of an automobile top-cap assembly; It is characterized in that; Comprise: the control cabinet (1) that transformer (3), deflector (4), insulating materials (5), air cooling system (6), soldering turret (7) and being used for controlled the movement locus and the parameter thereof of said soldering turret (7); Said deflector (4) and insulating materials (5) coupling; Said control cabinet (1) links to each other with said transformer (3), and said control cabinet (1) adopts said transformer (3), deflector (4) and air cooling system (6) to control said soldering turret (7) welding.
2. the automatic welding bench of automobile top-cap assembly according to claim 1 is characterized in that, also comprises mount pad (15), and said deflector (4) adopts insulated bolt assembly (16) to be installed on the mount pad (15).
3. the automatic welding bench of automobile top-cap assembly according to claim 1 is characterized in that, also comprises the damping sticker support (13) that is used to paste damping glue.
4. according to the automatic welding bench of claim 1,2 or 3 described automobile top-cap assemblies, it is characterized in that said control cabinet (1) adopts cable to link to each other with said transformer (3) with control data line (2).
5. according to the automatic welding bench of claim 1,2 or 3 described automobile top-cap assemblies, it is characterized in that also comprise positioning fixture (8) and piece together platform base plate (9), said positioning fixture (8) is installed on the said assembly platform base plate (9); Said insulating materials (5) also comprises felt pad (51) and insulation sleeve (52), and said insulating materials (5) and deflector (4) are installed on the mount pad (15).
6. the automatic welding bench of automobile top-cap assembly according to claim 5 is characterized in that, the pad registration of the bite of said positioning fixture (8) and said soldering turret (7).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011203914069U CN202388143U (en) | 2011-10-14 | 2011-10-14 | Automatic welding table of automobile roof assembly |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011203914069U CN202388143U (en) | 2011-10-14 | 2011-10-14 | Automatic welding table of automobile roof assembly |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202388143U true CN202388143U (en) | 2012-08-22 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011203914069U Expired - Fee Related CN202388143U (en) | 2011-10-14 | 2011-10-14 | Automatic welding table of automobile roof assembly |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202388143U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103624446A (en) * | 2012-08-28 | 2014-03-12 | 江苏卡威专用汽车制造有限公司 | Clamp for automobile top cover assembly |
| CN106224340A (en) * | 2016-09-13 | 2016-12-14 | 上汽通用五菱汽车股份有限公司 | A kind of Telescopic top top capping strong rubber sticker |
-
2011
- 2011-10-14 CN CN2011203914069U patent/CN202388143U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103624446A (en) * | 2012-08-28 | 2014-03-12 | 江苏卡威专用汽车制造有限公司 | Clamp for automobile top cover assembly |
| CN106224340A (en) * | 2016-09-13 | 2016-12-14 | 上汽通用五菱汽车股份有限公司 | A kind of Telescopic top top capping strong rubber sticker |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120822 Termination date: 20191014 |
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| CF01 | Termination of patent right due to non-payment of annual fee |