CN202378331U - Ceramic wear-resistant coating protective plate - Google Patents
Ceramic wear-resistant coating protective plate Download PDFInfo
- Publication number
- CN202378331U CN202378331U CN2011205511062U CN201120551106U CN202378331U CN 202378331 U CN202378331 U CN 202378331U CN 2011205511062 U CN2011205511062 U CN 2011205511062U CN 201120551106 U CN201120551106 U CN 201120551106U CN 202378331 U CN202378331 U CN 202378331U
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- wear
- hexsteel
- backplate
- equipment
- ceramic
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Abstract
The utility model discloses a ceramic wear-resistant coating protective plate which comprises a wear-resistant coating layer in which a skeleton structure is arranged. The protective plate is simple in structure; and a wear-resistant coating is prepared into the wear-resistant coating layer by virtue of the skeleton structure, so that equipment and pipelines which are easy to wear out are protected, the service life of the equipment and the pipelines is prolonged, the running rate of the equipment is improved, the efficiency of the equipment is improved, the production cost is reduced, and the environmental pollution is reduced.
Description
Technical field
The utility model relates to a kind of backplate, especially relates to a kind of ceramic wear-resisting coating backplate, is used for the protection to equipment or pipeline.
Background technology
In numerous industrial and mining enterprises such as cement building material, thermal power generation, metallurgical mine, petrochemical industry; A large amount of equipment and pipeline are arranged in production run, receive washing away, wear and tear or corroding of various media, washing away by force, wearing and tearing by force and deep-etching owing to medium; Reduced the service life of these equipment and pipeline; It is many directly to cause maintenance of equipment to be shut down, and maintenance cost is high, and equipment work running rate is low; Adverse consequences such as simultaneously, also cause equipment effectiveness to descend, power consumption increases, and production cost rises and environmental pollution is serious.
The utility model content
The purpose of the utility model is to overcome the shortcoming and defect of above-mentioned prior art, and a kind of ceramic wear-resisting coating backplate is provided, this backplate simple in structure; Utilize skeleton structure that wear-resistant paint is made into the wear-resistant paint layer, play the effect of protection equipment easy to wear and pipeline, the service life of raising equipment and pipeline; Raising equipment work running rate; Increase equipment effectiveness, reduced production cost, lowered environmental pollution.
The purpose of the utility model realizes through following technical proposals: a kind of ceramic wear-resisting coating backplate, comprise the wear-resistant paint layer, and be provided with skeleton structure in the said wear-resistant paint layer.
Said skeleton structure comprises bar-mat reinforcement and hexsteel, and it is inner that said bar-mat reinforcement and hexsteel all are arranged on the wear-resistant paint layer.
Said bar-mat reinforcement comprises the some reinforcing bars that are arranged in parallel, and is vertically installed with connector between the said parallel reinforcing bar, and welding is fixing between said connector and the parallel reinforcing bar.
Said hexsteel mainly is made up of several tortoise plastron unit, and the bottom of said tortoise plastron unit is arranged in the same horizontal plane.
Welding is fixing between said hexsteel and the bar-mat reinforcement.
Be provided with the hard, wear-resistant ceramic aggregate in the said wear-resistant paint layer.
In sum, the beneficial effect of the utility model is: this backplate simple in structure, and utilize skeleton structure that wear-resistant paint is made into the wear-resistant paint layer; Play the effect of protection equipment easy to wear and pipeline; The service life of raising equipment and pipeline, improve equipment work running rate, increased equipment effectiveness; Reduce production cost, lowered environmental pollution.
Description of drawings
Fig. 1 is the structural representation of the utility model;
Fig. 2 is the structural representation of bar-mat reinforcement;
Fig. 3 is the structural representation of hexsteel.
Mark and corresponding parts title in the accompanying drawing: 1-reinforcing bar; 2-wear-resistant paint layer; 3-tortoise plastron unit; 4-connector; 5-hexsteel.
The specific embodiment
Below in conjunction with embodiment and accompanying drawing, the utility model is done further to specify, but the embodiment of the utility model is not limited only to this.
Embodiment:
Like Fig. 1, Fig. 2, shown in Figure 3, a kind of ceramic wear-resisting coating backplate comprises wear-resistant paint layer 2, is provided with skeleton structure in the said wear-resistant paint layer 2.Wear-resistant paint layer 2 is connected in equipment surface easy to wear for weld strength (420Mpa), and skeleton structure is that bar-mat reinforcement and hexsteel 5 are welded on equipment surface, and wear-resistant paint layer 2 forms the wear-resistant paint backplate after coating skeleton structures.Wear-resistant paint layer 2 coats the wear plate of skeleton structure forming device surface 25mm fully.Ceramic wear-resisting coating backplate is mainly used in to be protected the surface of equipment or pipeline.
Said skeleton structure comprises bar-mat reinforcement and hexsteel 5, and said bar-mat reinforcement and hexsteel 5 all are arranged on wear-resistant paint layer 2 inside.
Said bar-mat reinforcement comprises the some reinforcing bars that are arranged in parallel 1, is vertically installed with connector 4 between the said parallel reinforcing bar 1, and welding is fixing between said connector 4 and the parallel reinforcing bar 1.During the making, the temperature of job location must be controlled between 5 ℃ to 40 ℃, crosses when low like temperature, and material itself reaches construction area and then must heat to 5 ℃, up to wear-resistant paint smear finish till.But should avoid directly constructing under Exposure to Sunlight or the high wind situation, to prevent the dry and cracked rapidly of wear-resistant paint surface.The abrasionproof equipment surface that will carry out is cleaned out, and skeleton structure is exposed form the body that hardens.Material and impurity that the surface is loosening are removed fully.With worn out or good near worn out abrasionproof position inwall soldering.
Every interval 150mm transverse weld 6# reinforcing bar 1 on the workpiece face is welded to connect part 4 again between reinforcing bar 1 earlier, and the weld spacing during welded reinforcement 1 is from being 100mm, symmetrical two-sided welding, fusion length 5mm.Adopt J422 welding rod (postwelding slagging-off).Its solder joint tensile strength mean value is: 420Mpa compression strength mean value is: 550Mpa.
Said hexsteel 5 mainly is made up of several tortoise plastron unit 3, and the bottom of said tortoise plastron unit 3 is arranged in the same horizontal plane.The welding specification is on reinforcing bar 1: 1.5mm*15mm*50mm, material is: A4 steel hexsteel 5, hexsteel 5 adopts the two-sided welding of arc welding, two-sided welding in the hexsteel unit 3 of each contact reinforcing bar 1 or connector 4, fusion length 0.8mm.The employing model is: J422 welding rod, (postwelding slagging-off).Its solder joint tensile strength mean value: 320Mpa, compression strength mean value: 550Mpa.
In order to ensure the most strong tack, should adjust hexsteel 5 during installation as far as possible, make the distance between hexsteel 5 and the construction surface be enough to let wear-resistant paint layer 2 envelope hexsteel 5 fully.
Welding is fixing between said hexsteel 5 and the bar-mat reinforcement 1.Hexsteel 5 is fixed with the spot welding mode with reinforcing bar 1, in whole hexsteels unit 3 of bond pad locations for contact reinforcing bar 1 or connector 4.
The effect of hexsteel 5 is intended to make and has been coated with the wear-resistant paint spread and solidifies unlikely the coming off in back, especially when vertical surface or backplate face down.
Be provided with the hard, wear-resistant ceramic aggregate in the said wear-resistant paint layer 2.Wear-resistant paint is a kind of novel surface protective material of the advanced composite technology institute Development and Production of employing; It is matrix with the high molecular polymer; In mix hard, wear-resistant ceramic aggregate and toughened fiber; And with the two component substance of catalytic modification agent combination, have characteristics such as wear-resisting grain washes away, media-resistant corrosion.The bond of wear-resistant paint adopts special glue (this glue is according to different climate, different seasonal, the special Binder Materials of different temperature developments), is commonly called as glue condiment.And a lot of so-called wear-resistant paints are arranged in the market is water condiment, and water condiment is castable refractory series, and (annotate: operating mode is a hydraulicity physical bond at the product of water condiment below 800 ℃; Bond strength is low, compactness is low; Cost is low, and water condiment certainly will cause the shortcakeization that combines plate body, and wearability is low.What glue condiment took place is chemical reaction; Bond strength and compactness are high, form whole wear-resisting plate body behind the curing molding, and hardness and abrasion resistance all are superior to water condiment); Wear-resistant paint can be combined closely with equipment after solidifying, and forms firm whole abrasion-proof backing block at the equipment inwall.
After the ceramic coating of powdered poured into, add the glue stir about 10 minutes of 6%-7% in proportion.These 10 minutes is to add to begin after glue finishes to calculate.
When the construction large area region, be necessary to be divided into the zonule, be convenient to the workmen and construct, promote construction speed.
Divide three interfaces to stir and construction: the construction, mixing time of horizontal surface should use in 10 ~ 15 minutes, and promptly material has good flowability, and glue quantity also will be controlled at minimum standard, avoids secondary to add glue; The construction of vertical surface: require mixing time (depending on weather conditions) more than 20 minutes; If necessary; Add the extra glue of 0.25KG (210 milliliters of about half cups) by 100KG/ dry powder; Each extra glue that adds stirred one minute again, up to obtaining suitable viscosity (can form " wet bulb "); Crown surface construction: when ceramic mortar was used for position, the crown, the mixing time that increases by 3 minutes will help the top and smear to obtain the bigger ceramic mortar of viscosity.For guaranteeing the construction work quality, the workman must stand in as far as possible and be coated with the place of wiping one's face near the crown, also need bow in case of necessity, and being the workman who smears so just has enough strength to press down coating to the joint portion.
Wear-resistant paint is smeared compacting and outstanding hexsteel 5 surperficial 4mm, and combining closely of complete 6mm (reinforcing bar 1 diameter) space, hexsteel 5 height 15mm and the hexsteel 5 outer surface 4mm wear-resistant paints that will reach hexsteel 5 and equipment surface is complete.
The utility model can be quick installed at ceramic wear-resisting coating backplate the surface of equipment, conveniently changes fast, has improved efficient.
Take aforesaid way, just can realize the utility model preferably.
Claims (6)
1. a ceramic wear-resisting coating backplate is characterized in that: comprise wear-resistant paint layer (2), be provided with skeleton structure in the said wear-resistant paint layer (2).
2. a kind of ceramic wear-resisting coating backplate as claimed in claim 1 is characterized in that: said skeleton structure comprises bar-mat reinforcement and hexsteel (5), and said bar-mat reinforcement and hexsteel (5) all are arranged on wear-resistant paint layer (2) inside.
3. a kind of ceramic wear-resisting coating backplate as claimed in claim 2; It is characterized in that: said bar-mat reinforcement comprises the some reinforcing bars that are arranged in parallel (1); Be vertically installed with connector (4) between the said parallel reinforcing bar (1), welding is fixing between said connector (4) and the parallel reinforcing bar (1).
4. a kind of ceramic wear-resisting coating backplate as claimed in claim 2 is characterized in that: said hexsteel (5) mainly is made up of several tortoise plastron unit (3), and the bottom of said tortoise plastron unit (3) is arranged in the same horizontal plane.
5. a kind of ceramic wear-resisting coating backplate as claimed in claim 2 is characterized in that: welding is fixing between said hexsteel (5) and the bar-mat reinforcement.
6. like any described a kind of ceramic wear-resisting coating backplate in the claim 1 to 5, it is characterized in that: be provided with the hard, wear-resistant ceramic aggregate in the said wear-resistant paint layer (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011205511062U CN202378331U (en) | 2011-12-26 | 2011-12-26 | Ceramic wear-resistant coating protective plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011205511062U CN202378331U (en) | 2011-12-26 | 2011-12-26 | Ceramic wear-resistant coating protective plate |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202378331U true CN202378331U (en) | 2012-08-15 |
Family
ID=46626852
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011205511062U Expired - Lifetime CN202378331U (en) | 2011-12-26 | 2011-12-26 | Ceramic wear-resistant coating protective plate |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202378331U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103924752A (en) * | 2014-04-25 | 2014-07-16 | 焦作安泰新型耐磨材料有限公司 | Nano wear-resisting ceramic composite protection construction method |
| CN112815732A (en) * | 2021-01-15 | 2021-05-18 | 广东韶钢松山股份有限公司 | Processing method for corrosion prevention and wear prevention of sintering machine air box |
-
2011
- 2011-12-26 CN CN2011205511062U patent/CN202378331U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103924752A (en) * | 2014-04-25 | 2014-07-16 | 焦作安泰新型耐磨材料有限公司 | Nano wear-resisting ceramic composite protection construction method |
| CN112815732A (en) * | 2021-01-15 | 2021-05-18 | 广东韶钢松山股份有限公司 | Processing method for corrosion prevention and wear prevention of sintering machine air box |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20170830 Address after: 610000 Sichuan city of Chengdu province Wuhou District Vuko East Road No. 18 Building 2 unit 1 Federal Wealth Center No. 904 Patentee after: Sichuan Jing Long hundred Construction Engineering Co., Ltd. Address before: 610000, No. 12, building 1216, building B, No. 139, business building, shoes capital Road, Sichuan, Sichuan Province, Wuhou District, Chengdu Patentee before: Chengdu Jinglong Technology Co., Ltd. |
|
| TR01 | Transfer of patent right | ||
| CX01 | Expiry of patent term |
Granted publication date: 20120815 |
|
| CX01 | Expiry of patent term |