CN202376975U - Ceramic membrane micropore air distributor - Google Patents
Ceramic membrane micropore air distributor Download PDFInfo
- Publication number
- CN202376975U CN202376975U CN2011205612684U CN201120561268U CN202376975U CN 202376975 U CN202376975 U CN 202376975U CN 2011205612684 U CN2011205612684 U CN 2011205612684U CN 201120561268 U CN201120561268 U CN 201120561268U CN 202376975 U CN202376975 U CN 202376975U
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- ceramic membrane
- membrane element
- housing
- gas distributor
- inlet
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W10/00—Technologies for wastewater treatment
- Y02W10/10—Biological treatment of water, waste water, or sewage
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- Separation Using Semi-Permeable Membranes (AREA)
- Aeration Devices For Treatment Of Activated Polluted Sludge (AREA)
Abstract
The utility model relates to a ceramic membrane micropore air distributor, which comprises a casing (1). An air inlet (5), a liquid inlet (6) and a liquid drainage port (7) are positioned on the casing (1), a ceramic membrane element (2) is arranged in the casing (1), one end of the ceramic membrane element (2) is open, the other end is sealed with epoxy resin, and the air inlet (5) is communicated with the open end of the ceramic membrane element (2). The ceramic membrane micropore air distributor uses micropore characteristics of membrane materials. Air enters from the open end of the ceramic membrane element and is exhausted from micropore on the lateral wall, and accordingly air bubbles are small and even. Liquid moves from the liquid inlet to the liquid drainage port, thereby enabling air bubbles dispersing in the ceramic membrane element to be fully contacted with the liquid and improving air-liquid mass transfer efficiency. The ceramic membrane has the advantages of resisting high temperature, high pressure, acid-base and the like, so that the ceramic membrane can be used in various solutions for a long time. Therefore, continuous running time is long, running is stable, and running cost is reduced.
Description
Technical field
The utility model relates to a kind of micropore gas distributor, relates in particular to a kind of ceramic membrane micropore gas distributor.
Background technology
Gas distributor is widely used in the gas-liquid mass transfer (contact) equipments such as GAS ABSORPTION, gas liquid reaction, biochemical aeration, and gas diffuses into micro-bubble through gas distributor and imports liquid under the driving of certain pressure, mixes and mass transfer.Gas distributor can be divided into tubular type, board-like and disc type distributor according to structure; Can be divided into pottery, rubber diaphragm, polyethylene and Metal Distribution device again according to material.The material of gas distributor, structure and pore size have directly influenced its life-span and mass transfer effect, and for example, the micropore gas distributor produces specific area (a > of bubble; 6mm
-1) than the specific area (a of general distributor<0.6mm
-1) much bigger, mass transport process is greatly strengthened.
There are many defectives in present existing gas distributor; Announced that like Chinese patent CN101746895A a kind of aerating tube-type micropore method and device have designed a kind of gas distributor that on rubber diaphragm, is evenly distributed with Y type micropore; Gas pressure when utilizing aeration opens Y type sky, and gas is diffused in the water; When stopping aeration, because the elastic force of rubber self and hydraulic pressure make the hole closed.Though this device can be avoided material obstruction pore in the water, because rubber itself is prone to wear out, is not suitable in the liquid that contains chlorine or other chemical cleaners, so service life is not long, and because the aperture is excessive, aeration efficient is not high.Patent CN101982429A has announced that the ultramicropore aerator adopts 40～50 order corundum to be fired into the aeration disc; Though overcome the problem of material ageing; But there is the aeration dead angle in the disc type gas distributor; And the impurity when being applied to sewage aeration in the sewage is prone to fall within on the card, causes the aperture to stop up.Patent CN1074837 has announced that film-type gas distributor is with metal or organically tubular type or flat sheet membrane are the gas distributor of element design.Though this gas distributor fenestra is little, the gas-liquid mass transfer ability is strong, is the gas distributor of material with the metal, because metal possibly react with solution, the scope of application is restricted; And organic material acid and alkali-resistance, anti-pressure ability are unlimited, also shortened its service life.Therefore, need a kind of long service life of invention, the micropore gas distributor that gas-liquid mass transfer efficient is high.
The utility model content
The purpose of the utility model is to the problems referred to above a kind of ceramic membrane micropore gas distributor to be provided.
The utility model realizes that the technical scheme that its technical purpose adopted is:
One, ceramic membrane micropore gas distributor comprises housing, and air inlet, inlet and leakage fluid dram are arranged on the housing; In the described housing ceramic membrane element is housed, an end opening of ceramic membrane element, an end seals with epoxy resin, and the openend of air inlet and ceramic membrane element communicates.
Described ceramic membrane element is formed by the inorganic, metal oxide sintering.
Described inorganic, metal oxide is aluminium oxide or zirconia.
The porosity of described ceramic membrane element is 30%～60%.
The micropore size of described ceramic membrane element is 50nm～800nm.
Described ceramic membrane element is a plurality of, and parallel longitudinal is arranged in housing.
Further improvement as the utility model; Dividing plate also is housed in the described housing, and inlet and leakage fluid dram lay respectively at the both sides of dividing plate, and be local jagged on the dividing plate; Have the aperture that internal diameter and ceramic membrane element external diameter are complementary on the dividing plate, ceramic membrane element passes from aperture.
Described dividing plate is a polylith, and adjacent dividing plate is affixed with the both sides of housing respectively.
Described dividing plate quantity is odd number, and inlet and leakage fluid dram lay respectively at the homonymy of housing.
Described dividing plate quantity is even number, and inlet and leakage fluid dram lay respectively at the both sides of housing.
Further improvement as the utility model; Card also is equipped with at described housing two ends; Card and housing madial wall are affixed; Have the aperture that internal diameter and ceramic membrane element external diameter are complementary on the card, ceramic membrane element passes from aperture, and the cavity that forms between inlet and leakage fluid dram and two cards communicates.
Adopt the good effect of technique scheme: the utility model utilizes the microporous properties of membrane material; Gas gets into from the openend of ceramic membrane element; Emit from the micropore of sidewall, make bubble tiny, even, and liquid is moved by inlet to leakage fluid dram; The bubble that spreads in the ceramic membrane element is fully contacted with liquid in housing, improved gas-liquid mass transfer efficient; Be provided with card at the housing two ends, liquid is back to the possibility of gas pump when having prevented to stop aeration, has improved the service life of pump; The polylith dividing plate is arranged in the housing, under the effect of dividing plate, make flow more rapid, liquid and bubble fully mix, and improve gas-liquid mass transfer efficient; Compare with materials such as rubber diaphragm, polyethylene and metals, characteristics such as that ceramic membrane has is high temperature resistant, high pressure, soda acid can be used in that various solution are medium-term and long-term, and continuous operating time is long, and is stable, reduced operating cost.
Description of drawings
Fig. 1 is the structural representation of the utility model.
Fig. 2 is the structural representation of another embodiment of the utility model.
Fig. 3 is the use flow chart of the utility model;
Among the figure: 1-housing, 2-ceramic membrane element, 3-dividing plate, 4-card; The 5-air inlet, 6-inlet, 7-leakage fluid dram, 8-air compressor; The 9-Pressure gauge, 10-surge tank, 11-spinner flowmeter, 12-ceramic membrane micropore gas distributor; The 13-material liquid tank, 14-liquid collecting jar, 15-vacuum buffer tank, 16-vavuum pump.
The specific embodiment
Below in conjunction with accompanying drawing the utility model is further specified.
Fig. 1 is the structural representation of the utility model, and is as shown in the figure, and ceramic membrane micropore gas distributor comprises housing 1, and air inlet 5, inlet 6 and leakage fluid dram 7 are arranged on the housing 1.Ceramic membrane element 2 is housed in the housing 1, an end opening of ceramic membrane element 2, an end seals with epoxy resin, and the openend of air inlet 5 and ceramic membrane element 2 communicates.Gas gets into ceramic membrane element 2 by air inlet 5.Ceramic membrane element 2 is formed by the inorganic, metal oxide sintering, and inorganic, metal oxide can be aluminium oxide or zirconia, and the porosity of ceramic membrane element 2 is 30%～60%, and micropore size is 50nm～800nm.Because an end opening of ceramic membrane element 2, an end seals with epoxy resin, and therefore, the gas of entering is emitted from the micropore on ceramic membrane element 2 sidewalls, forms micro-bubble.Ceramic membrane element 2 is a plurality of, and parallel longitudinal is arranged in housing 1, strengthens the release area of ceramic membrane element 2.
For bigger raising gas-liquid mass transfer efficient; Produce rapid flow, bubble and liquid are fully mixed, dividing plate 3 also is housed in the housing 1; Inlet 6 and leakage fluid dram 7 lay respectively at the both sides of dividing plate 3; Local jagged on the dividing plate 3, have the aperture that internal diameter and ceramic membrane element 2 external diameters are complementary on the dividing plate 3, ceramic membrane element 2 passes from aperture.When liquid flows in housing 1, owing to receive stopping of dividing plate 3, current are flow through from the local gap portions on the dividing plate 3, form rapid flow.
For stiffening effect further, dividing plate 3 is set to polylith, adjacent dividing plate 3 is affixed with the both sides of housing 1 respectively, makes flow weave in and out in housing 1 like this, and flow is more rapid, and is also just more even with mixing of bubble.In order to prolong the stroke of liquid flow, as shown in Figure 1, dividing plate 3 quantity are odd number, and inlet 6 and leakage fluid dram 7 lay respectively at the homonymy of housing 1.Fig. 2 is the structural representation of another embodiment of the utility model, and is as shown in Figure 2, and dividing plate 3 quantity are even number, and inlet 6 and leakage fluid dram 7 lay respectively at the both sides of housing 1.
Because in use, this device is connected with gas pump, and liquid is back to the possibility of gas pump in order to prevent to stop aeration; Prolong the service life of gas pump; Card 4 also is equipped with at housing 1 two ends, and card 4 is affixed with housing 1 madial wall, has the aperture that internal diameter and ceramic membrane element 2 external diameters are complementary on the card 4; Ceramic membrane element 2 passes from aperture, and the cavity that forms between inlet 6 and leakage fluid dram 7 and two cards 4 communicates.Like this, liquid only flows in the cavity that two cards 4 form, can interference intake mouth 5, and therefore, liquid can not be back to air inlet 5 yet when stopping aeration, and then is back to gas pump, prolongs the service life of gas pump.
The aeration method of ceramic membrane micropore gas distributor, gas is by in the ceramic membrane element 2 in the air inlet 5 entering housings 1, and the micro hole of passing through ceramic membrane element 2 tube walls again is to external diffusion; Liquid gets into from inlet 6, and the gas of diffusion contacts with liquid, carry out gas-liquid mass transfer after, liquid is from leakage fluid dram 7 outflows.Realize the abundant mixing of bubble and liquid in the whole process, gas-liquid mass transfer efficient is high.
Fig. 3 is the use flow chart of the utility model; As shown in the figure, gas is carried by air compressor 8, through surge tank 10; Make flow reach stable; On the pipeline between air compressor 8 and the surge tank 10 Pressure gauge 9 is housed, is convenient to observe at any time, reach the scope of experiment value through spinner flowmeter 11 adjustments of gas flows then.Gas is got in the ceramic membrane micropore gas distributor 12 by air inlet 5; Diffuse into the tiny and uniform bubble through the micropore on the ceramic membrane element 2; Clear water in the material liquid tank 13 is got in the housing 1 by inlet 6, mixes contacting with the tiny even bubble that diffuses out, after the contact; Gas and mixtures of liquids are discharged from leakage fluid dram 7 under the negative pressure swabbing action of vavuum pump 16; Get into liquid collecting jar 14, vacuum buffer tank 15 is installed between vavuum pump 16 and the liquid collecting jar 14, the suction function of vavuum pump 16 is done further buffering.
Embodiment 1
Oxygenation capacity is an example in the water to measure, the ceramic membrane element 2 that adopts alumina sintering to form, and porosity is 36%, average pore size is 50nm, and dividing plate 3 quantity are odd number, inlet 6 and the homonymy of leakage fluid dram 7 at housing 1.Gas is carried by air compressor 8; Through surge tank 10, make flow reach stable, on the pipeline between air compressor 8 and the surge tank 10 Pressure gauge 9 is housed; Be convenient to observe at any time, reach the scope of experiment value through spinner flowmeter 11 adjustments of gas flows then.When gas pressure reaches 0.1Mpa; Got in the ceramic membrane micropore gas distributor 12 by air inlet 5, diffuse into the tiny and uniform bubble through the micropore on the ceramic membrane element 2, the clear water in the material liquid tank 13 is got in the housing 1 by inlet 6; Contact with the tiny even bubble mixing that diffuses out; After the contact, gas and mixtures of liquids are discharged from leakage fluid dram 7 under the negative pressure swabbing action of vavuum pump 16, get into liquid collecting jar 14; Vacuum buffer tank 15 is installed between vavuum pump 16 and the liquid collecting jar 14, the suction function of vavuum pump 16 is done further buffering.With the dissolved oxygen in the iodometric determination water outlet, experimental result shows, compares with traditional disc type gas distributor, uses the ceramic membrane micropore gas distributor of the utility model can make oxygen uptake rate improve 3 times, and mass tranfer coefficient improves 100%.
Embodiment 2
Measure with the sodium sulfite air oxidation process that meltage is an example in the sodium sulfite, the ceramic membrane element 2 that adopts Zirconium oxide sintering to form, porosity is 50%, average pore size is 800nm, and dividing plate 3 quantity are even number, inlet 6 and the not homonymy of leakage fluid dram 7 at housing 1.Gas is carried by air compressor 8; Through surge tank 10, make flow reach stable, on the pipeline between air compressor 8 and the surge tank 10 Pressure gauge 9 is housed; Be convenient to observe at any time, reach the scope of experiment value through spinner flowmeter 11 adjustments of gas flows then.When gas pressure reaches 0.8Mpa; Got in the ceramic membrane micropore gas distributor 12 by air inlet 5, diffuse into the tiny and uniform bubble through the micropore on the ceramic membrane element 2, the clear water in the material liquid tank 13 is got in the housing 1 by inlet 6; Contact with the tiny even bubble mixing that diffuses out; After the contact, gas and mixtures of liquids are discharged from leakage fluid dram 7 under the negative pressure swabbing action of vavuum pump 16, get into liquid collecting jar 14; Vacuum buffer tank 15 is installed between vavuum pump 16 and the liquid collecting jar 14, the suction function of vavuum pump 16 is done further buffering.With the dissolved oxygen in the iodometric determination water outlet, experimental result shows, compares with traditional disc type gas distributor, uses the ceramic membrane micropore gas distributor of the utility model can make oxygen uptake rate improve 5 times, and mass tranfer coefficient improves 200%.
Oxygenation capacity is an example in the water to measure, the ceramic membrane element 2 that adopts alumina sintering to form, and porosity is 30%, average pore size is 100nm, and dividing plate 3 quantity are odd number, inlet 6 and the homonymy of leakage fluid dram 7 at housing 1.Gas is carried by air compressor 8; Through surge tank 10, make flow reach stable, on the pipeline between air compressor 8 and the surge tank 10 Pressure gauge 9 is housed; Be convenient to observe at any time, reach the scope of experiment value through spinner flowmeter 11 adjustments of gas flows then.When gas pressure reaches 0.1Mpa; Got in the ceramic membrane micropore gas distributor 12 by air inlet 5, diffuse into the tiny and uniform bubble through the micropore on the ceramic membrane element 2, the clear water in the material liquid tank 13 is got in the housing 1 by inlet 6; Contact with the tiny even bubble mixing that diffuses out; After the contact, gas and mixtures of liquids are discharged from leakage fluid dram 7 under the negative pressure swabbing action of vavuum pump 16, get into liquid collecting jar 14; Vacuum buffer tank 15 is installed between vavuum pump 16 and the liquid collecting jar 14, the suction function of vavuum pump 16 is done further buffering.With the dissolved oxygen in the iodometric determination water outlet, experimental result shows, compares with traditional disc type gas distributor, uses the ceramic membrane micropore gas distributor of the utility model can make oxygen uptake rate improve 3 times, and mass tranfer coefficient improves 100%.
Embodiment 4
Measure with the sodium sulfite air oxidation process that meltage is an example in the sodium sulfite, the ceramic membrane element 2 that adopts Zirconium oxide sintering to form, porosity is 60%, average pore size is 800nm, and dividing plate 3 quantity are even number, inlet 6 and the not homonymy of leakage fluid dram 7 at housing 1.Gas is carried by air compressor 8; Through surge tank 10, make flow reach stable, on the pipeline between air compressor 8 and the surge tank 10 Pressure gauge 9 is housed; Be convenient to observe at any time, reach the scope of experiment value through spinner flowmeter 11 adjustments of gas flows then.When gas pressure reaches 0.8Mpa; Got in the ceramic membrane micropore gas distributor 12 by air inlet 5, diffuse into the tiny and uniform bubble through the micropore on the ceramic membrane element 2, the clear water in the material liquid tank 13 is got in the housing 1 by inlet 6; Contact with the tiny even bubble mixing that diffuses out; After the contact, gas and mixtures of liquids are discharged from leakage fluid dram 7 under the negative pressure swabbing action of vavuum pump 16, get into liquid collecting jar 14; Vacuum buffer tank 15 is installed between vavuum pump 16 and the liquid collecting jar 14, the suction function of vavuum pump 16 is done further buffering.With the dissolved oxygen in the iodometric determination water outlet, experimental result shows, compares with traditional disc type gas distributor, uses the ceramic membrane micropore gas distributor of the utility model can make oxygen uptake rate improve 5 times, and mass tranfer coefficient improves 200%.
Claims (11)
1. ceramic membrane micropore gas distributor; Comprise housing (1); Air inlet (5), inlet (6) and leakage fluid dram (7) are arranged on the housing (1), it is characterized in that: ceramic membrane element (2) is housed, an end opening of ceramic membrane element (2) in the described housing (1); One end seals with epoxy resin, and the openend of air inlet (5) and ceramic membrane element (2) communicates.
2. ceramic membrane micropore gas distributor according to claim 1 is characterized in that: described ceramic membrane element (2) is formed by the inorganic, metal oxide sintering.
3. ceramic membrane micropore gas distributor according to claim 2 is characterized in that: described inorganic, metal oxide is aluminium oxide or zirconia.
4. ceramic membrane micropore gas distributor according to claim 1 is characterized in that: the porosity of described ceramic membrane element (2) is 30% ~ 60%.
5. ceramic membrane micropore gas distributor according to claim 1 is characterized in that: the micropore size of described ceramic membrane element (2) is 50nm ~ 800nm.
6. ceramic membrane micropore gas distributor according to claim 1 is characterized in that: described ceramic membrane element (2) is for a plurality of, and parallel longitudinal is arranged in housing (1).
7. ceramic membrane micropore gas distributor according to claim 1; It is characterized in that: dividing plate (3) also is housed in the described housing (1); Inlet (6) and leakage fluid dram (7) lay respectively at the both sides of dividing plate (3); Dividing plate (3) is gone up local jagged, has the aperture that internal diameter and ceramic membrane element (2) external diameter are complementary on the dividing plate (3), and ceramic membrane element (2) passes from aperture.
8. ceramic membrane micropore gas distributor according to claim 7 is characterized in that: described dividing plate (3) is a polylith, and adjacent dividing plate (3) is affixed with the both sides of housing (1) respectively.
9. ceramic membrane micropore gas distributor according to claim 8 is characterized in that: described dividing plate (3) quantity is odd number, and inlet (6) and leakage fluid dram (7) lay respectively at the homonymy of housing (1).
10. ceramic membrane micropore gas distributor according to claim 8 is characterized in that: described dividing plate (3) quantity is even number, and inlet (6) and leakage fluid dram (7) lay respectively at the both sides of housing (1).
11. ceramic membrane micropore gas distributor according to claim 1; It is characterized in that: card (4) also is equipped with at described housing (1) two ends; Card (4) is affixed with housing (1) madial wall; Have the aperture that internal diameter and ceramic membrane element (2) external diameter are complementary on the card (4), ceramic membrane element (2) passes from aperture, and the cavity that forms between inlet (6) and leakage fluid dram (7) and two cards (4) communicates.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011205612684U CN202376975U (en) | 2011-12-29 | 2011-12-29 | Ceramic membrane micropore air distributor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011205612684U CN202376975U (en) | 2011-12-29 | 2011-12-29 | Ceramic membrane micropore air distributor |
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| Publication Number | Publication Date |
|---|---|
| CN202376975U true CN202376975U (en) | 2012-08-15 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011205612684U Expired - Lifetime CN202376975U (en) | 2011-12-29 | 2011-12-29 | Ceramic membrane micropore air distributor |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202376975U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102513040A (en) * | 2011-12-29 | 2012-06-27 | 江苏久吾高科技股份有限公司 | Microporous gas distributor of ceramic membrane |
| CN106693810A (en) * | 2017-02-09 | 2017-05-24 | 佛山市中国科学院上海硅酸盐研究所陶瓷研发中心 | Micromixer for fluid materials |
| CN113117608A (en) * | 2020-01-15 | 2021-07-16 | 石家庄波特无机膜分离设备有限公司 | Sintered metal microporous gas distributor for strengthening mass transfer |
| CN116099402A (en) * | 2021-11-10 | 2023-05-12 | 中国石油天然气股份有限公司 | Liquid phase hydrogenation strengthening hydrogen mixing device and method |
-
2011
- 2011-12-29 CN CN2011205612684U patent/CN202376975U/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102513040A (en) * | 2011-12-29 | 2012-06-27 | 江苏久吾高科技股份有限公司 | Microporous gas distributor of ceramic membrane |
| CN102513040B (en) * | 2011-12-29 | 2014-04-23 | 江苏久吾高科技股份有限公司 | Microporous gas distributor of ceramic membrane |
| CN106693810A (en) * | 2017-02-09 | 2017-05-24 | 佛山市中国科学院上海硅酸盐研究所陶瓷研发中心 | Micromixer for fluid materials |
| CN113117608A (en) * | 2020-01-15 | 2021-07-16 | 石家庄波特无机膜分离设备有限公司 | Sintered metal microporous gas distributor for strengthening mass transfer |
| CN116099402A (en) * | 2021-11-10 | 2023-05-12 | 中国石油天然气股份有限公司 | Liquid phase hydrogenation strengthening hydrogen mixing device and method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20120815 |
|
| CX01 | Expiry of patent term |