CN202366629U - Automatic color-matching solution preparation device - Google Patents

Automatic color-matching solution preparation device Download PDF

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Publication number
CN202366629U
CN202366629U CN2011203450242U CN201120345024U CN202366629U CN 202366629 U CN202366629 U CN 202366629U CN 2011203450242 U CN2011203450242 U CN 2011203450242U CN 201120345024 U CN201120345024 U CN 201120345024U CN 202366629 U CN202366629 U CN 202366629U
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China
Prior art keywords
beaker
supporting plate
magnetic valve
pagoda joint
storing
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Expired - Fee Related
Application number
CN2011203450242U
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Chinese (zh)
Inventor
王强高
王斌
韩琳楠
刘媛媛
胡庆夕
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University of Shanghai for Science and Technology
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University of Shanghai for Science and Technology
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Priority to CN2011203450242U priority Critical patent/CN202366629U/en
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Abstract

The utility model relates to an automatic color-matching solution preparation device. The device comprises a bracket device, a storage device and a detection device, wherein (1) the bracket device is characterized in that: a bottom plate is connected to a support through a bolt, and a horizontal lower supporting plate and a horizontal upper supporting plate are connected with the support through bolts; (2) the storage device consists of four beakers, wherein three beakers are storage beakers and are fixed on the horizontal upper supporting plate through bolts, and the other beaker is a mixed pigment beaker and is arranged on the bottom plate; and (3) the detection device comprises three pressure sensors and three solenoid valves, which are fixed on the horizontal lower supporting plate of the bracket device through fasteners, wherein the upper ends of the three pressure sensors and three solenoid valves are communicated with beakers accommodating a stock solution through pagoda connectors, and a solution outlet at the lower end is communicated with the beaker on the bottom plate through a four-way pipe which is fixed on one connecting plate in the middle of the support. The raw materials are efficiently, accurately and rapidly prepared, the flow and flow velocity of a raw material solution can be subjected to micro self-regulation, and the color matching accuracy is improved.

Description

Automatic color matching liquid dispensing device
Technical field
The utility model relates to a kind of color matching liquid dispensing device, and particularly a kind of multi-functional automatic color matching liquid dispensing device belongs to automation equipment manufacturing technology field, also belongs to the printing and dyeing industry field.
Background technology
Color matching is on red, yellow, blue three kinds of basic colors bases, allots to meet the requirement of colour atla aberration, economy and non-discoloring color in processing, use.Color matching is the process of a complicacy, and the time of the quality of raw material color, temperature on every side, color matching, the precision of flow-control etc. all can influence the result of final color matching.The principle of color matching is exactly that three primary colors stoste is mixed the liquid that obtains required color.Because the precision of tradition color matching mostly is to lean on experienced operator to realize, therefore manually color matching is in the majority.
Along with the ability of China's independent development new product is constantly strengthened; And the improving constantly of innovation level; Color technology has received the great attention of lot of domestic and foreign enterprises; Thereby device and color matching precision to automatic color matching are had higher requirement, and to the college experiment teaching, particularly the application and the color theory of current university students understanding Programmable Logic Controller, configuration software are had higher requirement.Therefore, as the visual plant of new product color matching device, the device research and development of matching colors automatically become domestic academia and the research focus of making the boundary.
Italy draws fertile (LAWER) company and Dutch Wan Wei company automation tinting system occupy certain market; Holland ten thousand dimension (Vanwyk), Italian plucked string instrument with a fretted fingerboard Luo Wanuo (PIROVAN0), Japanese Kurashiki Boseki K.K. automatic liquid mixing system also occupy certain market.The research and development of domestic relevant color matching system automatically is backward relatively, and existing at present part colleges and universities and unit have carried out development work, and have obtained certain achievement.For example; The mechanical producer of domestic color matching; Companies such as Changzhou is grand, increase income in Hangzhou, Xi'an moral height, the grand Xiang of Huangshi have also obtained certain achievement at aspects such as digitlization drivings, and the SC series that the dimension machine-building Co., Ltd that ends like Shanghai manufactures and designs is the color matching device automatically.
Above-mentioned color matching system mostly is the device of manually matching colors, the many experiences of color matching precision according to the operator, and the color matching precision is lower, and can only carry out a kind of configuration of color at every turn, costs an arm and a leg power consumption, consuming time, consumptive material.
Summary of the invention
The technical problem that the utility model will solve is the requirement according to color blending technique; A kind of multi-functional automatic color matching liquid dispensing device is provided; Can realize efficient to the proportioning raw material, accurately, control fast; And can come flow, flow velocity to carry out micro-self-regulation through pressure sensor to material solution, improve the accuracy of color matching.In addition, the storing feeding device has adopted particular structural, makes the storing feeding device compacter, and helps I& M.
For solving above technical problem, the technical scheme that the utility model is taked is following:
A kind of automatic color matching liquid dispensing device comprises holder device, storage device and checkout gear, it is characterized in that:
(1) described holder device is that a base plate is connected in a pillar through bolt, and a horizontal lower supporting plate is connected with pillar through bolt with a horizontal upper backup pad;
(2) described reserves device is one and is made up of four beakers, wherein goes up on the horizontal supporting plate in said through bolt for the storing beaker for three, and another is placed on the base plate for the hybrid pigment beaker;
(3) described checkout gear comprises through three pressure sensors and three magnetic valves on the horizontal supporting plate under the securing member fixed support device; The upper end of these three pressure sensors and three magnetic valves through the pagoda joint with fill the stoste beaker and be connected, the lower end liquid outlet is through being switched to the beaker on the base plate with the four-way pipe that is fixed in the connecting plate in pillar middle part.
The command signal input of a Programmable Logic Controller is connected with the signal output part of pressure sensor; The control signal output of Programmable Logic Controller is connected with magnetic valve.
Described three storing beakers are placed in the counter sink of three bases through three semicircle clips respectively; Three semicircle clips and three bases are connected and fixed on three backboards through bolt respectively, and three backboards are connected and fixed on the horizontal supporting plate through bolt; The bottom fills the hybrid pigment beaker of hybrid pigment through the location of the circular counter bore on the base plate; The bottom of three storing beakers is provided with liquid outlet, and liquid outlet is communicated with magnetic valve through the pagoda joint, and the liquid that flows through magnetic valve gets into the hybrid pigment beaker through flexible pipe; In the perforate of storing beaker bottom, be communicated with pressure sensor through the pagoda joint in addition through flexible pipe.
Above-mentioned magnetic valve is fixedly mounted on the structure on the horizontal lower supporting plate: two hoop sleeves are on magnetic valve; The clip two ends are connected with horizontal lower supporting plate through securing member; The inlet of magnetic valve is communicated with the storing beaker, and electromagnetic valve outlet is communicated with the hybrid pigment beaker, and the pagoda joint and the top hose of electromagnetic valve entrance are tightly connected; The pagoda joint and the intermediate hose of the outlet of magnetic valve are tightly connected; Intermediate hose and four-way pipe are tightly connected, and four-way pipe is fixed on the connecting plate, and connecting plate is connected on the horizontal lower supporting plate through another connecting plate; Pressure sensor is fixedly mounted on the structure on the horizontal lower supporting plate; A hoop sleeve is on sensor; The clip two ends are connected with horizontal lower supporting plate through securing member, and the inlet of sensor is communicated with the storing cup, and the pagoda joint and the top hose of sensor inlet are tightly connected.
Sealing ring is close in the liquid outlet lower end, bottom of said storing beaker, and sealing ring is enclosed within on the pagoda joint, and the upper end of pagoda joint is provided with screw thread, and the upper end of pagoda joint is connected with nut seal made in Great Britain, and the lower end and the flexible pipe of pagoda joint are tightly connected.
Accumulator comprises the storing cup, and the bottom of storing cup is provided with liquid outlet, and sealing ring is close in the liquid outlet lower end; Sealing ring is enclosed within on the pagoda joint; The upper end of pagoda joint is provided with screw thread, and the upper end of pagoda joint is connected with nut seal made in Great Britain, and the lower end and the flexible pipe of pagoda joint are tightly connected.
As the improvement of the utility model, accepting to add an agitating device inside the cup, it is more abundant that color matching is mixed, and the color matching effect is better obviously.
As the another improvement of the utility model, can on connecting plate 5, drive three intermediate hose 8 pilot holes, remove four-way pipe, make the liquid of outflow directly arrive the reception cup through intermediate hose 8.
Instruments such as device components and parts magnetic valve and pressure sensor are suitably revised, and this device also has the function of chemical dosing and the reaction of remote control hazardous chemical.
Above-mentioned conduit is a flexible pipe, and flexible pipe is processed by rubber or plastic material.
The utility model has following substantive distinguishing features and advantage compared with prior art:
1, the utility model color matching liquid mixing system is not only the visual plant in the color matching industry; Adopt trichromatic color theory first; Than scheme of colour in the past, its performance is more superior, and it is more abundant to match colors; Not only can be applicable to chemical industry, but also can realize poisonous stoste color matching of remote control or dosing;
2, the utility model color matching liquid mixing system storage device adopts easy beaker, nut, sealing ring, pagoda joint and electromagnetic valve structure, can not only realize the interpolation and the memory function of raw material, can also realize the sealing and real-time start and stop property of raw material circulation;
3, the utility model color matching liquid mixing system is started first and is adopted the liquid of magnetic valve and pressure sensor combination to carry and monitoring system; Can be in real time pressure signal being changed into liquid level information is transferred to Programmable Logic Controller and controls; Open and close the accurate flow of realizing liquid through magnetic valve, thereby realize the real-time monitoring and the feedback regulation of color matching;
4, according to the demands of different in different application field, can be accurately and fast, stable realization dosing ratio, can monitor in real time as required with trace and regulate, can carry out multiple The Coupling, until reaching accurate dosing ratio;
5, have the modularized design characteristic, automaticity is high, and compact conformation is easy to assembling and maintenance;
6, system architecture and simple structure, cost is low, realizability is strong, easy to operate.
Description of drawings
Fig. 1 is that the color matching liquid mixing system of first embodiment of the utility model is always schemed.
Fig. 2 is that the fixture of first embodiment of the utility model is always schemed.
Fig. 3 is the separate branches installation diagram of first embodiment of the utility model.
Fig. 4 is the separate branches exploded view of second embodiment of the utility model.
The specific embodiment
The preferred embodiment accompanying drawings of the utility model is following:
Embodiment one: be used for color matching
Referring to Fig. 1~4; A kind of automatic color matching liquid dispensing device; Comprise holder device, storage device and checkout gear, the described holder device of a. is that a base plate 1 connects through bolt and 3, horizontal lower supporting plates 14 of a pillar are connected with pillar 3 through bolt with a horizontal upper backup pad 24;
B. described reserves device is made up of three storing beakers 22 and a hybrid pigment beaker 2, and wherein three storing beakers 22 are gone up on the horizontal supporting plate 24 in said through bolt, and a hybrid pigment beaker 2 is placed on the base plate 1;
C. described checkout gear comprises through three pressure sensors 9 and three magnetic valves 12 on the horizontal supporting plate 14 under the securing member fixed support device; The upper end of these three pressure sensors 9 and three magnetic valves 12 through the pagoda joint with fill stoste beaker 22 and be connected, the lower end liquid outlet is through being switched to the hybrid pigment beaker 2 on the base plate 1 with the four-way pipe 7 that is fixed in the connecting plate 5 in pillar 3 middle parts.
The command signal output of controller is connected with the command signal receiving terminal of pressure sensor 9, and the control signal output of Programmable Logic Controller is connected with magnetic valve 12.Automatically the real-time measurement in the color matching liquid dispensing device comprises liquid level real-time detection apparatus and hydraulic pressure real-time detection apparatus; The liquid level real-time detection apparatus detects the liquid level of the stoste in the storing beaker 22 in real time; The pressure real-time detection apparatus detects in the flexible pipe 19 pressure in real time; Pressure sensor 9 can be converted into the 4-20mA current signal with pressure signal; The signal output part of liquid level real-time detection apparatus and hydraulic pressure real-time detection apparatus all is connected with the signal receiving end of Programmable Logic Controller; Thereby can be in time pressure signal be changed into liquid level information and be transferred to slave computer and control, open and close the accurate control that realizes fluid flow through magnetic valve, thereby realize the real-time monitoring and the feedback regulation of color matching.
Above-mentioned magnetic valve 12 is fixedly mounted on the horizontal lower supporting plate 14, and two clips 11,13 are enclosed within on the magnetic valve 12, and clip 11,13 two ends are connected with horizontal lower supporting plate 14 through securing member; The inlet of magnetic valve 12 is communicated with storing beaker 22, and magnetic valve 12 outlets are communicated with hybrid pigment beaker 2, thereby can realize the flowability and the sealing of stoste; Magnetic valve 12 inlets have a pagoda joint 15; Pagoda joint 15 is tightly connected with top hose 18, and the pagoda joint 10 and the intermediate hose 8 of the outlet of magnetic valve 12 are tightly connected, and intermediate hose 8 is tightly connected with four-way pipe 7; Four-way pipe 7 is fixed on the connecting plate 5; Connecting plate 5 connects 6 through another connecting plate to be received on the horizontal lower supporting plate 14, and horizontal lower supporting plate 14 is connected with support 3, thereby realizes the start and stop of fluid flow are controlled and micro-the adjusting automatically.
Above-mentioned pressure sensor 9 is fixedly mounted on the horizontal lower supporting plate 14; A clip 16 is enclosed within on the sensor 9; Clip 16 two ends are connected with horizontal lower supporting plate 14 through securing member, and the inlet of sensor 9 is communicated with storing beaker 22, and the pagoda joint 17 of sensor 9 inlets is tightly connected with top hose 19; Can record the liquid level of storing cup through the pressure signal of top hose mouth; The outlet of sensor 9 is connected with slave computer, thereby can the liquid level signal in the storing beaker 22 be changed into pressure signal, is transferred to slave computer in real time.
The bottom of storing beaker 22 is provided with liquid outlet, and sealing ring 29 is close in the liquid outlet lower end, and sealing ring 29 is enclosed within on the pagoda joint 28; The upper end of pagoda joint 28 is provided with screw thread; The upper end of pagoda joint 28 and nut made in Great Britain 25 are tightly connected, and the lower end of pagoda joint 28 and flexible pipe 18 are tightly connected, thus the simplification of ability implementation structure; Make whole discharge system compact conformation, assembling is simple.
Embodiment two: be used for dosing
Referring to Fig. 1~Fig. 4, embodiment two is basic identical with the technical scheme of embodiment one, and difference is:
Chemistry stoste possibly have corrosivity, and the assembly flexible pipe 4,18,19 among Fig. 3 and Fig. 4 changes the flexible pipe of corrosion resistance into; Storing beaker 22 also changes the device of corrosion resistance into; Nut 25,26 and pagoda joint 10,15,17,27,28 all change the connector of dependable performance into; Magnetic valve 12 and pressure sensor 9 are chosen according to desired properties.
Embodiment three: be used for the reaction of remote control hazardous chemical
Referring to Fig. 1~4, embodiment two is basic identical with the technical scheme of embodiment one, and difference is:
Magnetic valve 12 and pressure sensor 9 are chosen according to desired properties again, not only will satisfy the chemical industry requirement, also will satisfy the requirement of hazardous chemical operation.

Claims (6)

1. the liquid dispensing device of matching colors automatically comprises holder device, storage device and checkout gear, it is characterized in that:
A. described holder device is that a base plate (1) is connected in a pillar (3) through bolt, and a horizontal lower supporting plate (14) is connected with pillar (3) through bolt with a horizontal upper backup pad (24);
B. described reserves device is made up of three storing beakers (22) and a hybrid pigment beaker (2); Wherein three storing beakers (22) are gone up on the horizontal supporting plate (24) in said through bolt, and a hybrid pigment beaker (2) is placed on the base plate (1);
C. described checkout gear comprises through three pressure sensors (9) on the horizontal supporting plate (14) under the securing member fixed support device and three magnetic valves (12); The upper end of these three pressure sensors (9) and three magnetic valves (12) through the pagoda joint with fill stoste beaker (22) and be connected, the lower end liquid outlet is through being switched to the hybrid pigment beaker (2) on the base plate (1) with the four-way pipe (7) that is fixed in pillar (3) connecting plate in middle part (5).
2. automatic color matching liquid dispensing device according to claim 1 is characterized in that: said three storing beakers (22) are placed in the counter sink of three bases (20) through three semicircle clips (21) respectively; Three semicircle clips (21) and three bases (20) are connected and fixed on three backboards (23) through bolt respectively, and three backboards (23) are connected and fixed on the horizontal supporting plate (24) through bolt; The bottom fills the hybrid pigment beaker (2) of hybrid pigment through the location of the circular counter bore on the base plate (1); The bottom of three storing beakers (22) is provided with liquid outlet, and liquid outlet is communicated with magnetic valve (12) through pagoda joint (15), and the liquid that flows through magnetic valve (12) gets into hybrid pigment beaker (2) through flexible pipe (4); In storing beaker (22) bottom opening, be communicated with pressure sensor (9) through pagoda joint (15) in addition through flexible pipe (19).
3. according to claim 1,2 described automatic color matching liquid dispensing devices; It is characterized in that: said magnetic valve (12) is fixedly mounted on the structure on the horizontal lower supporting plate (14): two clips (11,13) are enclosed within on the magnetic valve (12); Clip (11,13) two ends are connected with horizontal lower supporting plate (14) through securing member; The inlet of magnetic valve (12) is communicated with storing beaker (22); Magnetic valve (12) outlet is communicated with hybrid pigment beaker (2); The pagoda joint (15) of magnetic valve (12) inlet is tightly connected with top hose (18), and the pagoda joint (10) of the outlet of magnetic valve (12) is tightly connected with intermediate hose (8), and intermediate hose (8) is tightly connected with four-way pipe (7); Four-way pipe (7) is fixed on the connecting plate (5), and connecting plate (5) connects (6) through another connecting plate and receives on the horizontal lower supporting plate (14); Pressure sensor (9) is fixedly mounted on the structure on the horizontal lower supporting plate (14); A clip (16) is enclosed within on the sensor; Clip (16) two ends are connected with horizontal lower supporting plate (14) through securing member; The inlet of sensor (9) is communicated with storing cup (22), and the pagoda joint (17) of sensor (9) inlet is tightly connected with top hose (19).
4. according to claim 1,3 described automatic color matching liquid dispensing devices; It is characterized in that: sealing ring (29) is close in the liquid outlet lower end, bottom of said storing beaker (22); Sealing ring (29) is enclosed within on the pagoda joint (28); The upper end of pagoda joint (28) is provided with screw thread, and the upper end of pagoda joint (28) and nut made in Great Britain (25) are tightly connected, and the lower end of pagoda joint (28) and flexible pipe (18) are tightly connected.
5. according to any described automatic color matching dosing of claim 1~4, said flexible pipe (4,8,18,19) is rubber tube or plastic tube.
6. automatic color matching liquid dispensing device according to claim 1 is characterized in that having the command signal input of a Programmable Logic Controller to be connected with the signal output part of pressure sensor (9); The control signal output of Programmable Logic Controller is connected with magnetic valve (12).
CN2011203450242U 2011-09-15 2011-09-15 Automatic color-matching solution preparation device Expired - Fee Related CN202366629U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103101393A (en) * 2013-01-18 2013-05-15 河北工业大学 Automatic mixing device for pigment
CN103981665A (en) * 2014-05-28 2014-08-13 杭州凡腾科技有限公司 Device and process for preparing and conveying solutions of chemicals
CN106474768A (en) * 2016-09-12 2017-03-08 华中科技大学 A kind of corrosion resistant automatic liquid matching liquid changing device of high accuracy
CN107768694A (en) * 2017-08-29 2018-03-06 成都安普利菲能源技术有限公司 Accurate Qu Ye mechanisms and method and accurate fluid body and method
CN114534530A (en) * 2022-02-23 2022-05-27 厦门芯曙光科技有限公司 Flow chemical automation experiment system and control method thereof

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103101393A (en) * 2013-01-18 2013-05-15 河北工业大学 Automatic mixing device for pigment
CN103101393B (en) * 2013-01-18 2015-03-11 河北工业大学 Automatic mixing device for pigment
CN103981665A (en) * 2014-05-28 2014-08-13 杭州凡腾科技有限公司 Device and process for preparing and conveying solutions of chemicals
CN106474768A (en) * 2016-09-12 2017-03-08 华中科技大学 A kind of corrosion resistant automatic liquid matching liquid changing device of high accuracy
CN106474768B (en) * 2016-09-12 2019-01-29 华中科技大学 A kind of corrosion resistant automatic liquid matching liquid changing device of high-precision
CN107768694A (en) * 2017-08-29 2018-03-06 成都安普利菲能源技术有限公司 Accurate Qu Ye mechanisms and method and accurate fluid body and method
CN114534530A (en) * 2022-02-23 2022-05-27 厦门芯曙光科技有限公司 Flow chemical automation experiment system and control method thereof

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GR01 Patent grant
C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20120808

Termination date: 20130915