CN202356740U

CN202356740U - Ultrasonic vibration slotting device

Info

Publication number: CN202356740U
Application number: CN201120425039XU
Authority: CN
Inventors: 秦晓东; 罗庆波; 尹茂生
Original assignee: Chengdu Aircraft Industrial Group Co Ltd
Current assignee: Chengdu Aircraft Industrial Group Co Ltd
Priority date: 2011-11-01
Filing date: 2011-11-01
Publication date: 2012-08-01
Anticipated expiration: 2021-11-01

Abstract

The utility model discloses an ultrasonic vibration slotting device. Coating materials are cut by means of high-frequency vibration of cutters. The ultrasonic vibration slotting device comprises a shell component, an angle adjusting component and an ultrasonic vibration component, the angle adjusting component 2 is mounted at the outer front end of the shell component, the ultrasonic vibration component 3 is mounted at the inner front end of the shell component 1, and the angle adjusting component 2 is fixedly connected with the ultrasonic vibration component 3 through a clamp 26 in the angle adjusting component. The ultrasonic vibration slotting device has the advantages that (1) different angles can be chamfered by means of adjusting expansion of a sliding support, (2) a positive angle and a negative angle are chamfered by means of adjusting rotation of a rotating sheet, (3) the machining process of vibration grinding, slotting and scraping can be realized through different cutters, (4) a brass lining is inlaid into a front outer cylinder, so that the friction coefficient is reduced, and the service life is prolonged, (5) a transitional surface of a variable amplitude rod is tapered, loading capacity and stability of machining are improved, heating values in vibration are reduced, and (6) the ultrasonic vibration slotting device is easy to carry and convenient to use.

Description

Ultrasonic vibration backing-off cutting processing unit (plant)

Technical field

The utility model relates to the ultrasonic cutting processing technique field of ultrasonic cutting technology, particularly coating.

Background technology

Under the prior art condition, be coated on that polymeric coating material on complex-curved solidifies fully, after the drying, hardness is very big.Employing adds man-hour based on the mancarried device of traditional process technology, and the cutting force that produces in the process is bigger, tool stability is very poor, causes the coating surface poor quality, and is easy to damage the curved surface top layer.The ultrasonic vibration process technology is a kind of special process method, for the higher material of difficult-to-machine material especially hardness ratio special technological effect is arranged.Generally speaking, ultrasonic vibration process technology is divided into three kinds of forms: extensional vibration, twisting vibration, flexural vibrations.Wherein extensional vibration use the most extensively, technical know-how is ripe.During present ultrasonic extensional vibration processed and applied, majority all is to be applied on drilling machine, the lathe, and is applied to portable light and handy ultrasonic vibration installation seldom.This has limited the range of application of vibration processing undoubtedly.

Summary of the invention

The purpose of the utility model provides a kind of based on ultrasonic extensional vibration angle adjustable formula chamfering device device.This device has overcome the deficiency of prior art, adopts the dither cutting coating material of cutter self, makes the vibration process technology be used widely in the coating material field.

The utility model is a kind of based on ultrasonic extensional vibration angle adjustable formula chamfering device device, this device by casing assembly, angle regulation component and ultrasonic vibration assembly totally three parts form.

Position annexation between them is: angle regulation component 2 is installed in the outer front end of casing assembly 1, and ultrasonic vibration assembly 3 is installed in the interior forward end of casing assembly 1.Angle regulation component 2 is connected through the clip in the angle regulation component 2 26 with ultrasonic vibration assembly 3 and fixes.

Casing assembly 1 includes lining 11, preceding urceolus 12, middle urceolus 13, back urceolus 14, cable compressing tablet 15, hold-down bolt 16A, 16B.Casing assembly 1 longitudinally axis in order layout be lining 11, preceding urceolus 12, middle urceolus 13, back urceolus 14, cable compressing tablet 15.See Fig. 2, shown in Figure 3.

Relation is therebetween: these lining 11 profiles are cylindrical shape, urceolus 12 inner first halfs before being installed in; Preceding urceolus 12 profiles are cylindrical shape, and the internal thread 122 that is provided with through the one of which end is connected with the front end external screw thread 131 of middle urceolus 13; Middle urceolus 13 is installed on the back shroud 35 in the ultrasonic vibration assembly 3 through screw thread 132,141 respectively with back urceolus 14, and cable compressing tablet 15 is installed in tail end corresponding site on the urceolus 14 of back through hold-down bolt 16A and 16B.Lining 11 can prevent the wearing and tearing of the horn 33 in the ultrasonic vibration assembly 3 effectively, and preceding urceolus 12 is made two parts with middle urceolus 13, can reduce the difficulty of processing of part, reduces processing cost.Should preceding urceolus 12 be cylindrical member; Should in urceolus 13 be that inside is hollow and the cone barrel spare that internal thread 132, outside have certain radian is set; This back urceolus 14 is that inside is hollow and internal thread 141 is set, and the tail end corresponding site is provided with and the identical cylindrical member of cable compressing tablet 15 shapes; The rectangle part that this cable compressing tablet 15 is built-in semicircle orifices; This hold-

down bolt

16A, 16B are commercial standard components.

Angle regulation component 2 is formed by regulating bolt 21, sliding support 22, rotatable lamella 23, housing screw 24, anticreep compressing tablet 25, clip 26,

clamping screw

27A and 27B,

locking nut

28A and 28B; See Fig. 4, shown in Figure 5.

Relation is therebetween: sliding support 22 is installed on the rotatable lamella 23 through regulating bolt 21; Anticreep compressing tablet 25 through housing screw 24 be fixed on rotatable lamella 23, clip 26 is installed in preceding urceolus 12 outsides in the casing assembly 1, fix through clamping

screw

27A and 27B, locking nut 28A and 28B.This adjusting bolt 21 is commercial standard components; This sliding support 22 is the rectangle parts that have chute 221; This rotatable lamella 23 is L shaped shape spares; This housing screw 24 is commercial standard components; This anticreep compressing tablet 25 is Z type spares that an end is provided with round tube hole 251; The part that this clip 26 is made up of two parts shape, a part are that disk has the toroidal that 4 roads rotate chute 261, and another part is that hollow and middle part have the cylindrical member that groove and two lugs are respectively arranged with the hole.This

clamping screw

27A and 27B,

locking nut

28A and 28B are commercial standard components.

Ultrasonic vibration assembly 3 includes perching knife 31, fastening bolt 32, horn 33, longitudinal vibration driving source 34, back shroud 35, pad 36, fastening bolt 37.Ultrasonic vibration assembly 3 longitudinally axis in order layout be perching knife 31, fastening bolt 32, horn 33, longitudinal vibration driving source 34, back shroud 35, pad 36, fastening bolt 37.

Relation is therebetween: perching knife 31 is installed in horn 33 first halfs; Fixing through fastening bolt 32; Horn 33 is the circular bar shape that front end band angle tail end is circular cone shape, and longitudinal vibration driving source 34 is installed between horn 33 and the back shroud 35, compresses through fastening bolt 37 and pad 36.This ultrasonic vibration assembly 3 is the Langevin sandwich transducer, and longitudinal vibration driving source 34 is compressed through horn 33 and back shroud 35 fastening bolts 37, has guaranteed that potsherd can be not broken in vibration processes.Pad 36 can prevent the rotation of back shroud 35 in the compaction process effectively, guarantees the compactness of faying face.This fastening bolt the 32, the 37th, commercial standard component; This horn 33 is tapered luffing rod members of band angle; This longitudinal vibration driving source 34 is the cylindrical member that are made up of the multi-disc potsherd; This back shroud 35 is cylindric of stairsteppings.

The operation principle of this device is based on following characteristic: ultrasonic extensional vibration angle adjustable formula chamfering device device is a kind of novel chamfer processing method and device.This device adds man-hour, connects the ultrasonic vibration power supply, and longitudinal vibration driving source 34 produces dither; Cause the resonance of ultrasonic vibration assembly 3; Horn 33 is being with perching knife 31 along axially doing little amplitude, high-frequency vibration, and desired coating material is removed, and this device working stability is reliable; Light portable, practicality is very strong.The technology that is particularly useful for coating material edge smooth treatment has been expanded the range of application of vibration processing.

Because perching knife 31 moves reciprocatingly with several ten thousand hertz frequencies along the axis direction of instrument, coating material is carried out back and forth interrupted impact cut, improved working (machining) efficiency, realized unique processing effect; Ultrasonic vibration processing has extremely strong micro-precision cutting power, and actual cutting-in very near theoretical cutting-in, significantly improves coating material machining accuracy and surface quality.The cutting force of ultrasonic vibration processing is impulse type, so the cutting force amplitude of this device is more little, and process is more stable.

The utility model advantage is: the chamfer machining of different angles can be realized the coating material marginal portion is carried out through the adjustment of the sliding support stroke in the angle adjustment assembly in (1).(2) through the adjustment of the rotatable lamella amount of spin in the angle adjustment assembly, can realize the chamfer machining processing of positive and negative two kinds of angles to the coating material marginal portion.(3) through different cutters is installed, can realize several kinds of processing technologys of vibration grinding, backing-off cutting and scraping on knife bar.(4) through inlaying brass bushing in preceding urceolus inside, reduced the coefficient of friction of itself and horn, reduced the wearing and tearing of horn when dither, prolonged service life.(5) through horn transition face be designed to taper, improved load capacity and the stability of vibration processing, the caloric value when having reduced vibration, work that can the long period.(6) this device is a portable dam, and the restriction of not processed the space, place has great usability.

Description of drawings

Fig. 1 is the external structure of the utility model.

Fig. 2 is the structure chart of casing assembly 1

Fig. 3 is the blast diagrammatic sketch of casing assembly 1.

Fig. 4 is the structure chart of angle regulation component 2.

Fig. 5 is the blast diagrammatic sketch of angle regulation component 2.

Fig. 6 is the structure chart of ultrasonic vibration assembly 3.

Fig. 7 is the blast diagrammatic sketch of ultrasonic vibration assembly 3.

Sequence number and symbol description are following among the figure:

Among the figure:	1. casing assembly	11. lining	12. preceding urceolus	13. middle urceolus
					14 back urceolus	15 cable compressing tablets	16A. hold-down bolt	16B. hold-down bolt	111. interference face
112. through hole	121. interference hole	122. internal thread	131. external screw thread	132. internal thread
					141. internal thread	142A. internal thread	142B. internal thread	143. cable aperture	151A. through hole
151B. through hole	?	?	?	?
					2. angle regulation component	21. adjusting bolt	22. sliding support	23. rotatable lamella	24. housing screw
25. anticreep compressing tablet	26. clip	27A. clamping screw	27B. clamping screw	28A. locking nut
					28B. locking nut	221. chute	231. screwed hole	232. screwed hole	251. through hole
261. rotation track	262A. through hole	262B. through hole	263. through hole	?
					3. ultrasonic vibration assembly	31. perching knife	32. fastening bolt	33. horn	34. longitudinal vibration driving source
35. back shroud	36. pad	37. fastening bolt	331. installing hole	Hole						332. (first through hole+second screwed hole)
					333. screwed hole	334. binding face	341. through hole	342. binding face	343. binding face
351A. binding face	351B. binding face	352. through hole	353A. crossed beam trunking	353B. crossed beam trunking
					354A. external screw thread	354B. external screw thread	361. binding face	362. through hole	?。

The specific embodiment

To combine accompanying drawing that the utility model is done further to specify below.

See also shown in Figure 1ly, the utility model is a kind of based on ultrasonic extensional vibration angle adjustable formula chamfering device device, and this device is made up of casing assembly 1, angle regulation component 2, ultrasonic vibration assembly 3.Position annexation between them is: angle regulation component 2 is installed casing assembly 1 outside, and ultrasonic vibration assembly 3 is installed in casing assembly 1 inside.

Casing assembly 1 is referring to Fig. 2, Fig. 3, and it is made up of lining 11, preceding urceolus 12, middle urceolus 13, back urceolus 14, cable compressing tablet 15, hold-down bolt 16A, 16B.Casing assembly 1 longitudinally axis in order layout be lining 11, preceding urceolus 12, middle urceolus 13, back urceolus 14, cable compressing tablet 15.Relation is therebetween: lining 11 profiles are cylindrical shape, urceolus 12 first halfs before being installed in; Preceding urceolus 12 profiles are cylindrical shape, the front end of urceolus 13 in being installed in; Middle urceolus 13 is installed in respectively on the back shroud 35 with back urceolus 14, and cable compressing tablet 15 is installed on the urceolus 14 of back through hold-

down bolt

16A and 16B.

Lining 11 is a cylindrical shape, is provided with interference face 111, through hole 112, and through hole 112 is used to install horn 33; Preceding urceolus 12 is a cylindrical shape, is provided with interference hole 121, internal thread 122, and interference hole 121 is used to the interference face of installing 111; In urceolus 13 inside be hollow and be provided with external screw thread 131 and internal thread 132, external screw thread 131 is connected with the internal thread 122 of preceding urceolus 12, the external screw thread 354A of the back shroud 35 in internal thread 132 and the ultrasonic vibration assembly 3 is connected.Back urceolus 14 is that inside is hollow and the tail end corresponding site is provided with the tubular construction identical shaped with cable compressing tablet 15; It is provided with internal thread 141,

internal thread

142A, 142B, cable aperture 143; The external screw thread 354B of the back shroud 35 in internal thread 141 and the ultrasonic vibration assembly 3 is connected, and cable aperture 143 is used to wear cable; Cable compressing tablet 15 is provided with through

hole

151A, 151B; Hold-down bolt 16A, hold-down bolt 16B pass respectively that through

hole

151A, 151B are connected

internal thread

142A, 142B is last, and cable is compressed.

Angle regulation component 2 is referring to Fig. 4, Fig. 5, and it is formed by regulating bolt 21, sliding support 22, rotatable lamella 23, housing screw 24, anticreep compressing tablet 25, clip 26, clamping

screw

27A and 27B, locking nut 28A and 28B.Relation is therebetween: sliding support 22 is installed on the rotatable lamella 23 through regulating bolt 21; Anticreep compressing tablet 25 through housing screw 24 be fixed on rotatable lamella 23, clip 26 is installed in preceding urceolus 12 outsides, fix through clamping

screw

27A and 27B, locking

nut

28A and 28B.

This sliding support 22 is cuboid spares that the middle part is provided with chute 221; This rotatable lamella 23 is the L shaped shape spares that which is provided with screwed hole 231, screwed hole 232.This adjusting bolt 21 passes chute 221 and is connected on the screwed hole 231; This clip 26 is to be combined by annulus and cylindric.Be provided with rotation track 261, through hole 263 at its annulus position, rotation track 261 is used to install rotatable lamella 23, and through hole 263 is used for fixing clip 26; Anticreep compressing tablet 25 is Z type spares, is provided with through hole 251, and housing screw 24 passes through hole 251 anticreep compressing tablet 25 is connected on the screwed hole 232; On the urceolus 12, clamping screw 27A and 27B passed through hole 262A, 262B before through hole 263 was enclosed within, through connecting locking nut 28A and 28B with clip 26 lockings.When needs are adjusted the angle of cutter processing, become flexible and regulate bolt 21, control the stroke of sliding support 22, just can change the angle of cutter and coating, thus the change chamfer angle.Adopt the angle of this kind method adjustment cutter simple and convenient quick, improved the efficient of processing.Through two extreme positions of adjustment rotatable lamella 23 in rotation track 261, make perching knife 31 produce two kinds of antipodal angles, can process the symmetrical position of coating.

Ultrasonic vibration assembly 3 is referring to Fig. 6, Fig. 7, and it includes perching knife 31, fastening bolt 32, horn 33, longitudinal vibration driving source spare 34, back shroud 35, pad 36, fastening bolt 37.Ultrasonic vibration assembly 3 longitudinally axis in order layout be perching knife 31, fastening bolt 32, horn 33, longitudinal vibration driving source 34, back shroud 36, pad 35, fastening bolt 37.Relation is therebetween: perching knife 31 is installed in horn 33 first halfs; Fixing through fastening bolt 32; Horn 33 is the circular bar shape that front end band angle tail end is circular cone shape, and longitudinal vibration driving source 34 is installed between horn 33 and the back shroud 35, compresses through fastening bolt 37 and pad 36.

Horn 33 is provided with installing hole 331, hole 332, screwed hole 333; Perching knife 31 inserts installing hole 331, and fastening bolt 32 passes through hole 332 perching knife 31 is clamped, and its mesopore 332 the first half are unthreaded hole, and the latter half is a screwed hole; Longitudinal vibration driving source spare 34 is provided with through hole 341.Back shroud 35 is a stepped ramp type; Be provided with through hole 352, crossed beam trunking 353A, 353B, external screw thread 354A, 354B; Crossed beam trunking 353A, 353B were used for electric wire, external screw thread 354A, 354B respectively with casing assembly 1 in middle urceolus 13 internal thread 132, the back urceolus 14 internal thread 141 be connected; Pad 36 is commercial, is provided with through hole 362; Fastening bolt 37 passes through hole 362 in order, through hole 352 is connected on the screwed hole 333, and longitudinal vibration driving source 34 is clamped.For energy 31 the direction propagation along horn 33 towards perching knife as far as possible that guarantees ultrasonic vibration, so horn 33 should be selected the material of the less TC4 of acoustic resistance, back shroud 35 is selected the bigger 45# steel of acoustic resistance for use.Effect in order to guarantee to vibrate is carried out milled processed after binding face 334,342,343,351A, the 351B fine finishining simultaneously, guarantees 0.8 surface roughness.Shimming 36 is in order effectively to prevent binding face 351B, rotation between 361, to make clamping force more be evenly distributed in the whole binding face 351A circle territory.

The utility model has satisfied the condition that ultrasonic vibration separates cutting, and the fine cutting power according to ultrasonic vibration processing has realized the Precision Machining to coating material.While is lightly portable owing to instrument, working ability is strong, the adjustable angle of cutter processing, and can guarantee machining accuracy and surface quality, increased the range of application of ultrasonic vibration processing.

Claims

1. ultrasonic vibration backing-off cutting processing unit (plant); Comprise casing assembly, angle regulation component and ultrasonic vibration assembly; It is characterized in that angle regulation component (2) is installed in the outer front end of casing assembly (1), ultrasonic vibration assembly (3) is installed in the interior forward end of casing assembly (1).

2. according to the said ultrasonic vibration backing-off cutting of claim 1 processing unit (plant); It is characterized in that; Said casing assembly (1) includes lining (11), preceding urceolus (12), middle urceolus (13), back urceolus (14), cable compressing tablet (15), hold-down bolt (16), casing assembly (1) longitudinally axis in order layout be lining (11), preceding urceolus (12), middle urceolus (13), back urceolus (14), cable compressing tablet (15); This lining (11) profile is a cylindrical shape, is installed in the inner first half of preceding urceolus (12); Preceding urceolus (12) profile is a cylindrical shape, and the internal thread (122) that is provided with through the one of which end is connected with the front end external screw thread (131) of middle urceolus (13); Middle urceolus (13) and back urceolus (14) are installed on the back shroud (35) in the ultrasonic vibration assembly (3) through screw thread (132), (141) respectively, and cable compressing tablet (15) is installed in back urceolus (14) through hold-down bolt (16) and goes up the tail end corresponding site.

3. according to the said ultrasonic vibration backing-off cutting of claim 1 processing unit (plant); It is characterized in that; Said angle regulation component (2) is made up of adjusting bolt (21), sliding support (22), rotatable lamella (23), housing screw (24), anticreep compressing tablet (25), clip (26), clamping screw (27), locking nut (28), and sliding support (22) is installed on the rotatable lamella (23) through regulating bolt (21); Anticreep compressing tablet (25) through housing screw (24) be fixed on rotatable lamella (23), clip (26) is installed in preceding urceolus (12) outside in the casing assembly (1); Through clamping screw (27A, 27B), locking nut (28A, 28B) fixing.

4. according to the said ultrasonic vibration backing-off cutting of claim 1 processing unit (plant); It is characterized in that; Said ultrasonic vibration assembly (3) includes perching knife (31), fastening bolt (32), horn (33), longitudinal vibration driving source (34), back shroud (35), pad (36), fastening bolt (37); Ultrasonic vibration assembly (3) longitudinally axis in order layout for including perching knife (31), fastening bolt (32), horn (33), longitudinal vibration driving source (34), back shroud (35), pad (36), fastening bolt (37); Perching knife (31) is installed in horn (33) first half; Fixing through fastening bolt (32); Longitudinal vibration driving source (34) is installed between horn (33) and the back shroud (35), compresses through fastening bolt (37) and pad (36).

5. according to the said ultrasonic vibration backing-off cutting of claim 4 processing unit (plant), it is characterized in that the tail end of said horn (33) is a circular cone shape.

6. according to the said ultrasonic vibration backing-off cutting of claim 4 processing unit (plant), it is characterized in that two rotatable lamellas (23) rotation limit position is arranged in the said rotation track (261), can make perching knife (31) produce two kinds of antipodal angles, can process symmetrical position.

7. according to the said ultrasonic vibration backing-off cutting of claim 4 processing unit (plant), it is characterized in that said horn (33) material is a titanium alloy TC 4.

8. according to the said ultrasonic vibration backing-off cutting of claim 4 processing unit (plant), it is characterized in that said back shroud (35) material is the 45# steel.