CN202346949U - Gelatine extraction device - Google Patents
Gelatine extraction device Download PDFInfo
- Publication number
- CN202346949U CN202346949U CN2011205067300U CN201120506730U CN202346949U CN 202346949 U CN202346949 U CN 202346949U CN 2011205067300 U CN2011205067300 U CN 2011205067300U CN 201120506730 U CN201120506730 U CN 201120506730U CN 202346949 U CN202346949 U CN 202346949U
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- plate
- pot body
- heat exchanger
- gelatine
- type heat
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/10—Process efficiency
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Abstract
The utility model relates to a gelatine extraction device, which comprises a gelatine extraction pot body, a balancer and a plate-type heat exchanger. The gelatine extraction pot body comprises a pot body and a pot cover arranged at the top of the pot body, two drain plates are symmetrically arranged at the bottoms of a left lateral wall and a right lateral wall in the pot body, a plurality of holes are arranged at the bottoms of the drain plates, the gelatine pot body is respectively connected with a gelatine liquid inlet end of the balancer and a gelatine liquid outlet end of the plate-type heat exchanger through the holes and an outer circulation pipe, a gelatine liquid outlet end of the balancer is connected with a circulating pump, and the other end of the circulating pump is connected with the plate-type heat exchanger. The gelatine extraction device has the advantages of adopting an outer circulating indirect heating method, avoiding impurities introduced by steam due to direct heating, improving product quality, protecting physical properties of extracted gelatine, improving the heat conduction effect, saving energy, effectively improving speed for extracting the gelatine, reducing damage to the gelatine in terms of properties of condensation strength, viscosity and the like caused by over-long heating time in the extraction process.
Description
Technical field
The utility model relates to a kind of gelatin extraction device.
Background technology
At present; All belong to development for dry technology in the application of gelatin field of industrialized production both at home and abroad; Domestic to gelatin extraction equipment in the application of gelatin field of industrialized production; Equipment is of less types, and technology is still not mature enough, has problems such as occurring physicals is damaged, is extracted not exclusively, temperature control shakiness in the leaching process.
The utility model content
The purpose of the utility model provides a kind of gelatin extraction device, can extract gelatin effectively, has overcome the deficiency of aspects such as occurring physicals is damaged, is extracted not exclusively, temperature control shakiness in the leaching process.
The purpose of the utility model is to realize through following technical scheme:
A kind of gelatin extraction device comprises extacting glue pot body, static organ and plate-type heat exchanger, and said extacting glue pot body comprises pot body and is located at pot pot cover at body top; The pot body is rectangular-shaped; The pot nside upper end is provided with inner circulating tube, and wall bottom in the left and right sides is arranged with two hydrophobic plates in the pot body, and hydrophobic plate bottom is evenly distributed with some holes; The pot body is connected the glue inlet end of static organ and the glue exit end of plate-type heat exchanger respectively through said hole and outer circulating tube; The glue exit end of static organ connects recycle pump, and the other end of recycle pump connects plate-type heat exchanger, is provided with between the glue inlet end of plate-type heat exchanger and the recycle pump and puts sebific duct.
Also be provided with steam-in and vapor condensation water outlet on the said plate-type heat exchanger, steam automatic regulating valve and the steam bypass valve that is connected in parallel is installed on the vapour pipe pipeline of steam-in.
Said plate-type heat exchanger is a stainless steel plate type heat exchanger, and the glue exit end of plate-type heat exchanger and glue inlet end are separately installed with heat exchanger outlet TP and heat exchanger entrance TP.
Said static organ is the opening-like cylindrical structural of outlet at bottom; Static organ inside is equipped with strainer near static organ outlet at bottom place; The outer side wall of static organ is provided with hot water inlet and glue inlet, and the hot water inlet connects hot-water line, and the glue inlet connects outer circulating tube.
Said hydrophobic plate is that leg-of-mutton stainless steel plate is welded by some xsects, and the clearance distance of wherein adjacent two stainless steel plate lower surfaces is 2.0mm, and the clearance distance of adjacent two stainless steel plate upper surfaces is 1.5mm.
Said pot cover is the triangle column construction.
On the said recycle pump reometer is installed, the electric current of recycle pump can reflect whether plate-type heat exchanger stops up.
The sidewall of said pot body is the stainless steel warming plate, and this stainless steel warming plate is made up of stainless steel plate inwall, stainless steel plate outer wall and heat-insulating core.
The beneficial effect of the utility model is:
1, the type of heating of extacting glue pot body adopts outer circulation indirect heating mode; Can avoid because of the impurity of direct heating by the steam introducing; Or, improved quality product greatly owing to the gelatin local heating that contacts with steam produces heat denatured protein matter (insoluble gelatin), improved economic benefit of enterprises;
2, to change original static type of heating be circulation dynamic heat mode to the extacting glue pot body; Not only the temperature in the extacting glue pot is more even; Protect the physicals that extracts gelatin, and improved heat-transfer effect greatly, saved the energy; Extracting solution is dynamically contacted with ossein, make extraction more evenly, effectively;
3, the innovation layout of inside and outside circulating line of pot and hydrophobic plate can effectively be improved the glue speed of putting forward, and reduces gelatin and at leaching process the performances such as intensity and viscosity of congealing is damaged.
Description of drawings
According to accompanying drawing the utility model is done further explain below.
Fig. 1 is the schematic diagram of the described a kind of gelatin extraction device of the utility model embodiment;
Fig. 2 is the structure iron of pot body in the described a kind of gelatin extraction device of the utility model embodiment;
Fig. 3 is the structure iron of pot cover in the described a kind of gelatin extraction device of the utility model embodiment;
Fig. 4 is the structure iron of static organ in the described a kind of gelatin extraction device of the utility model embodiment;
Fig. 5 is the structure iron of hydrophobic plate in the described a kind of gelatin extraction device of the utility model embodiment;
Fig. 6 is the sectional view of hydrophobic plate in the described a kind of gelatin extraction device of the utility model embodiment.
Among the figure:
101, pot body; 102, pot cover; 2, static organ; 201, hot water inlet; 202, glue inlet; 3, plate-type heat exchanger; 4, inner circulating tube; 5, hydrophobic plate; 6, outer circulating tube; 7, recycle pump; 8, put sebific duct; 9, steam-in; 10, vapor condensation water outlet; 11, steam automatic regulating valve; 12, steam bypass valve; 13, heat exchanger outlet TP; 14, heat exchanger entrance TP; 15, strainer; 16, hot-water line.
Embodiment
Shown in Fig. 1-6; The described a kind of gelatin extraction device of the utility model embodiment comprises extacting glue pot body, static organ 2 and plate-type heat exchanger 3, and said extacting glue pot body comprises interconnective pot body 101 and the pot cover 102 of being located at pot body 101 tops; Pot body 101 is rectangular-shaped; Pot body 101 inner upper end places are provided with inner circulating tube 4, and wall bottom in the left and right sides is arranged with two hydrophobic plates 5 in the pot body 101, and hydrophobic plate 5 bottoms are evenly distributed with some holes; Pot body 101 is connected the glue inlet end of static organ 2 and the glue exit end of plate-type heat exchanger 3 respectively through said hole and outer circulating tube 6; The glue exit end of static organ 2 connects recycle pump 7, and the other end of recycle pump 7 connects plate-type heat exchanger 3, is provided with between the glue inlet end of plate-type heat exchanger 3 and the recycle pump 7 and puts sebific duct 8.
Said plate-type heat exchanger 3 is provided with steam-in 9 and vapor condensation water outlet 10, and the steam automatic regulating valve 11 and steam bypass valve 12 that are connected in parallel are installed on the vapour pipe pipeline of steam-in 9, and the thermal source of plate-type heat exchanger 3 is the 3bar saturation steam.
Said plate-type heat exchanger 3 is a stainless steel plate type heat exchanger, and the glue exit end and the glue inlet end of plate-type heat exchanger 3 are separately installed with: heat exchanger outlet TP 13, heat exchanger entrance TP 14.
Said static organ 2 is the opening-like cylindrical structural of outlet at bottom; Static organ 2 inside are equipped with strainer 15 near static organ 2 outlet at bottom places; The outer side wall of static organ 2 is provided with hot water inlet 201 and glue inlet 202; Hot water inlet 201 connects hot-water line 16, and glue inlet 202 connects outer circulating tube 6.
Said hydrophobic plate 5 is that leg-of-mutton stainless steel plate is welded by some xsects; The clearance distance of wherein adjacent two said stainless steel plate lower surfaces is 2.0mm; The clearance distance of adjacent two said stainless steel plate upper surfaces is 1.5mm, and what ossein contacted is upper surface, because its gap is little; The fragment that gets into hydrophobic plate 5 spaces like this is easy to come off from opposite side, can prevent the obstruction of hydrophobic plate 5 so effectively.
Said pot cover 102 is the triangle column construction.
On the said recycle pump 7 reometer is installed, the electric current of recycle pump 7 can reflect whether plate-type heat exchanger 3 stops up.
The sidewall of said pot body 101 is the stainless steel warming plate, and this stainless steel warming plate is made up of stainless steel plate inwall, stainless steel plate outer wall and heat-insulating core.
The utility model has also added robot control system(RCS), and robot control system(RCS) comprises temperature controlling system and online record system.Temperature controlling system is made up of temperature regulator, TP, steam regulating valve etc.When glue extracts, on temperature regulator, set the temperature of required control earlier, start recycle pump 7 then, glue is circulated in the recycle system, the switch of the temperature value control steam automatic regulating valve 11 that records with heat exchanger outlet TP 13.Robot control system(RCS) not only can be controlled Heating temperature; And have an online record system; Heat exchanger outlet TP 13 can reach in the online record system with the temperature information that heat exchanger entrance TP 14 records automatically, realizes heat exchanger 3 entry and exit temperature are carried out real-time automatic recording, and through this temperature value of 2; Provide the temperature value of glue in the extacting glue pot body through computing, for data analysis provides reliable foundation.
The physical dimension of pot body 1 is 8000 mm X2500 mm X2500mm.During gelatin extraction, the ossein valency that acid-alkali treatment is good is placed the top of hydrophobic plate 5, the hot water that will be used to extract gelatin then adds from static organ 2; Close the valve of putting on the sebific duct 8; And stop recycle pump 7, and make water pass through the outer circulating tube 6 in the bottom of a pan, get into the extacting glue pot body from hydrophobic plate 5 belows; And through buoyancy the ossein in the pot body 101 are floated, stop up hydrophobic plate 5 to prevent ossein.In the glue leaching process; Solution is that equally distributed four aperture outer circulating tubes 6 detach pot body 101 from the bottom of hydrophobic plate 5; Through recycle pump 7, plate-type heat exchanger 3, evenly be sprinkled upon above the ossein so circulation through inner circulating tube 4 from pot body 101 interior tops at last again; Extracting solution dynamically contacts with ossein, makes extraction more evenly, effectively.
During concrete the use, ossein is placed the top of hydrophobic plate 5 in the utility model, from static organ 2, add hot water, and start recycle pump 7, carry glue after 4～6 hours, stop circulation, open the valve of putting on the sebific duct 8, the glue in the pot is discharged from putting sebific duct 8 when circulation; And then from static organ 2, add hot water, and repeat to extract, so operate 3～5 times and get final product, whenever emit a glue one, every batch of ossein residence time in pot is about 24 hours.
The utility model is not limited to above-mentioned preferred forms; Anyone can draw other various forms of products under the enlightenment of the utility model; No matter but on its shape or structure, do any variation; Every have identical with a application or akin technical scheme, all drops within the protection domain of the utility model.
Claims (8)
1. gelatin extraction device; Comprise extacting glue pot body, static organ (2) and plate-type heat exchanger (3); It is characterized in that: said extacting glue pot body comprises a pot body (101) and is located at the pot cover (102) at a pot body (101) top; Pot body (101) is rectangular-shaped; Pot body (101) inner upper end place is provided with inner circulating tube (4), and wall bottom, the interior left and right sides of pot body (101) is arranged with two hydrophobic plates (5), and hydrophobic plate (5) bottom is evenly distributed with some holes; Pot body (101) is connected the glue inlet end of static organ (2) and the glue exit end of plate-type heat exchanger (3) respectively through said hole and outer circulating tube (6); The glue exit end of static organ (2) connects recycle pump (7), and the other end of recycle pump (7) connects plate-type heat exchanger (3), is provided with between the glue inlet end of plate-type heat exchanger (3) and the recycle pump (7) and puts sebific duct (8).
2. gelatin extraction device according to claim 1; It is characterized in that: said plate-type heat exchanger (3) is provided with steam-in (9) and vapor condensation water outlet (10), and the steam automatic regulating valve (11) and the steam bypass valve (12) that are connected in parallel are installed on the vapour pipe pipeline of steam-in (9).
3. gelatin extraction device according to claim 2; It is characterized in that: said plate-type heat exchanger (3) is a stainless steel plate type heat exchanger, and the glue exit end of plate-type heat exchanger (3) and glue inlet end are separately installed with heat exchanger outlet TP (13) and heat exchanger entrance TP (14).
4. gelatin extraction device according to claim 1; It is characterized in that: said static organ (2) is the opening-like cylindrical structural of outlet at bottom; Static organ (2) is inner to be equipped with strainer (15) near static organ (2) outlet at bottom place; The outer side wall of static organ (2) is provided with hot water inlet (201) and glue inlet (202), and hot water inlet (201) connects hot-water line (16), and glue inlet (202) connects outer circulating tube (6).
5. gelatin extraction device according to claim 1; It is characterized in that: said hydrophobic plate (5) is that leg-of-mutton stainless steel plate is welded by some xsects; The clearance distance of wherein adjacent two said stainless steel plate lower surfaces is 2.0mm, and the clearance distance of adjacent two said stainless steel plate upper surfaces is 1.5mm.
6. gelatin extraction device according to claim 1 is characterized in that: said pot cover (102) is the triangle column construction.
7. gelatin extraction device according to claim 1 is characterized in that: said recycle pump is equipped with reometer on (7).
8. according to each described gelatin extraction device of claim 1-7, it is characterized in that: the sidewall of said pot body (101) is the stainless steel warming plate, and this stainless steel warming plate is made up of stainless steel plate inwall, stainless steel plate outer wall and heat-insulating core.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011205067300U CN202346949U (en) | 2011-12-07 | 2011-12-07 | Gelatine extraction device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011205067300U CN202346949U (en) | 2011-12-07 | 2011-12-07 | Gelatine extraction device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202346949U true CN202346949U (en) | 2012-07-25 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011205067300U Expired - Fee Related CN202346949U (en) | 2011-12-07 | 2011-12-07 | Gelatine extraction device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202346949U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107384222A (en) * | 2017-07-18 | 2017-11-24 | 南通科达化工机械制造有限公司 | One kind carries colloid system |
| CN109893902A (en) * | 2019-04-11 | 2019-06-18 | 四川汇宇生物技术有限公司 | A kind of gelatin system for separating and purifying |
| CN110052171A (en) * | 2019-05-05 | 2019-07-26 | 四川汇宇生物技术有限公司 | A kind of gelatin concentration device |
-
2011
- 2011-12-07 CN CN2011205067300U patent/CN202346949U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107384222A (en) * | 2017-07-18 | 2017-11-24 | 南通科达化工机械制造有限公司 | One kind carries colloid system |
| CN109893902A (en) * | 2019-04-11 | 2019-06-18 | 四川汇宇生物技术有限公司 | A kind of gelatin system for separating and purifying |
| CN110052171A (en) * | 2019-05-05 | 2019-07-26 | 四川汇宇生物技术有限公司 | A kind of gelatin concentration device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120725 Termination date: 20141207 |
|
| EXPY | Termination of patent right or utility model |