CN202346475U - Tension control device for strips in heat treatment furnace - Google Patents
Tension control device for strips in heat treatment furnace Download PDFInfo
- Publication number
- CN202346475U CN202346475U CN2011205354146U CN201120535414U CN202346475U CN 202346475 U CN202346475 U CN 202346475U CN 2011205354146 U CN2011205354146 U CN 2011205354146U CN 201120535414 U CN201120535414 U CN 201120535414U CN 202346475 U CN202346475 U CN 202346475U
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- China
- Prior art keywords
- hightension
- roller
- band
- dancer roll
- measuring roller
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
The utility model provides a tension control device for strips in a heat treatment furnace. The tension control device is provided with a large tension measurement roller measurement mechanism and a small tension jumping roller measurement mechanism, wherein a large tension measurement roller of the large tension measurement roller measurement mechanism is provided with a pressure sensor; the small tension jumping roller measurement mechanism is provided with two guide rollers, a wheel shaft, a jumping roller, a counter weight hammer, a variable-frequency speed adjusting motor and a magnetic powder clutch; gravity balance is realized by suspending the jumping roller and the counter weight hammer at two sides of the wheel shaft; the variable-frequency speed adjusting motor is connected with the magnetic powder clutch and the magnetic powder clutch is connected with the wheel shaft; the two guide rollers are arranged below two sides of the jumping roller; and in a detection process, the two guide rollers and the jumping roller are covered by the strips. After the large tension measurement roller is stressed, an electric signal can be generated by the pressure sensor to be used for controlling large tension of the strips. When the tension of the strips with the small tension is changed, the vertical position of the jumping roller is obviously changed and the detection sensitivity of the tension of the strips can be greatly improved through the variable-frequency speed adjusting motor.
Description
Technical field
The utility model relates to a kind of tenslator, strap tension control setup in particularly a kind of heat treatment furnace stove.
Background technology
Coil strip is in carrying out the continuous heat process; Needing to be launched into after the uncoiling band shape sends in the heat treatment furnace and heat-treats; In sending into heat treatment furnace in the hot-cured process; The overtension of band can cause band to be elongated attenuation even break band, and the too small meeting of tension force causes the sagging scratching heat treatment furnace of band bottom, scratches strip surface and influences quality of strip even form waste product; Therefore in the process that coil strip is heat-treated, need the tension force of accuracy control band in heat treatment furnace.Material, thickness and the width of the band that a common heat treatment furnace is handled have bigger variation range; The needed tension force of band also has bigger difference in heat treatment process; Therefore need the band feedway that accurate, stable strap tension can be provided; But the band feedway of heat treatment furnace can't provide accurate, stable strap tension in bigger tension variation scope at present, has influenced the raising of coil strip heat treatment technics.
The utility model content
For the band of giving unlike material, thickness and width provides accurate, the stable strap tension that varies in size in the continuous heat process, the utility model proposes strap tension control setup in a kind of heat treatment furnace stove, and the technical scheme that is adopted is:
Strap tension control setup in the heat treatment furnace stove comprises dance roller, between dance roller and heat treatment furnace inlet hightension measuring roller measuring mechanism and small tension receiving coil dancer roll measuring mechanism is set; Hightension measuring roller measuring mechanism is provided with hightension measuring roller base, hightension measuring roller support and hightension measuring roller, and the axis of hightension measuring roller is rotaryed connection with hightension measuring roller support with the surperficial parallel of band and vertical with the working direction antarafacial of band, hightension measuring roller; Hightension measuring roller support is hinged along an end and the hightension measuring roller base of the working direction of band; The parallel axes of the axis of pivotally attached jointed shaft and hightension measuring roller at the other end of hightension measuring roller support along the working direction of band, is provided with pressure sensor between hightension measuring roller support and hightension measuring roller base; Band holds the part surface of hightension measuring roller; Small tension receiving coil dancer roll measuring mechanism is provided with frame, 2 guiding rollers, wheel shaft, dancer roll, counter weight, frequency control motor and magnetic-powder clutchs, the axis of dancer roll and the surperficial parallel of band and vertical with the working direction antarafacial of band, and wheel shaft is rotaryed connection with frame; Wheel shaft setting beat running roller and drive wheel; The dancer roll setting roll shaft of beating, dancer roll is rotaryed connection with the roll shaft of beating, and beats the suspension chain is set between roll shaft and the counter weight; Captive joint with counter weight with the roll shaft of beating in the two ends of suspension chain; The middle part of suspension chain holds the running roller of beating, and dancer roll and counter weight are suspended on the down either side of the running roller of beating, and the weight of counter weight is identical with the weight of dancer roll; The output shaft of frequency control motor and the input shaft of magnetic-powder clutch are in transmission connection; The output shaft of magnetic-powder clutch is connected with the drive wheel chain gear, and 2 guiding rollers are separately positioned on the down either side of dancer roll, the axis of 2 guiding rollers and the parallel axes of dancer roll along the working direction of band; Band holds the part surface of 2 guiding rollers, band through the tundish of 2 guiding rollers around the part surface of dancer roll or do not hold the part surface of dancer roll.
Strap tension control setup in the heat treatment furnace stove, the length of suspension chain and the miles of relative movement of dancer roll adapt.
Strap tension control setup in the heat treatment furnace stove is provided with reductor, and the input shaft of reductor and the output shaft of frequency control motor are in transmission connection, and the output shaft of reductor and the input shaft of magnetic-powder clutch are in transmission connection.
Strap tension control setup in the heat treatment furnace stove; Dance roller is provided with the dance roller control mechanism; Control setup is set; Control setup is programming controller or Computer Control Unit, and control setup is electrically connected with pressure sensor, dance roller control mechanism, magnetic-powder clutch and frequency control motor.
Strap tension control setup in the heat treatment furnace stove of the utility model, the technique effect that adopts technique scheme to obtain is:
Strap tension control setup in the heat treatment furnace stove; Comprise dance roller; Between dance roller and heat treatment furnace inlet hightension measuring roller measuring mechanism and small tension receiving coil dancer roll measuring mechanism are set, hightension measuring roller measuring mechanism is provided with hightension measuring roller base, hightension measuring roller support and hightension measuring roller, the axis of hightension measuring roller and the surperficial parallel of band and vertical with the working direction antarafacial of band; The hightension measuring roller is rotaryed connection with hightension measuring roller support; Hightension measuring roller support is hinged along an end and the hightension measuring roller base of the working direction of band, and the parallel axes of the axis of pivotally attached jointed shaft and hightension measuring roller is at the other end of hightension measuring roller support along the working direction of band; Between hightension measuring roller support and hightension measuring roller base, pressure sensor is set; The stressed back of hightension measuring roller hightension measuring roller support can make pressure sensor produce electric signal around the hinge-point swing offset, is used for the Tension Control of band.Band holds the part surface of hightension measuring roller, can make the tension force of band pass to the hightension measuring roller, and make pressure sensor produce corresponding electric signal, for the Tension Control of band provides control signal.Small tension receiving coil dancer roll measuring mechanism is provided with frame, 2 guiding rollers, wheel shaft, dancer roll, counter weight, frequency control motor and magnetic-powder clutchs; The axis of dancer roll and the surperficial parallel of band and vertical with the working direction antarafacial of band, wheel shaft is rotaryed connection with frame, wheel shaft setting beat running roller and drive wheel; The dancer roll setting roll shaft of beating; Dancer roll is rotaryed connection with the roll shaft of beating, and beats the suspension chain is set between roll shaft and the counter weight, captives joint with counter weight with the roll shaft of beating in the two ends of suspension chain; The middle part of suspension chain holds the running roller of beating; Dancer roll and counter weight are suspended on the down either side of the running roller of beating, and the weight of counter weight is identical with the weight of dancer roll, realize gravitational equilibrium in the time of can making the dancer roll that is suspended on the running roller of beating and counter weight not receive external force.The output shaft of frequency control motor and the input shaft of magnetic-powder clutch are in transmission connection; The output shaft of magnetic-powder clutch is connected with the drive wheel chain gear, and 2 guiding rollers are separately positioned on the down either side of dancer roll, the axis of 2 guiding rollers and the parallel axes of dancer roll along the working direction of band; Band holds the part surface of 2 guiding rollers; Around the part surface of dancer roll or do not hold the part surface of dancer roll, when the tension force of band was big, band did not hold the part surface of dancer roll to band through the tundish of 2 guiding rollers; Utilize hightension measuring roller measuring mechanism to measure the tension force of band, the tension force of band is regulated through dance roller.At the tension force of band hour; Because the sensitivity of hightension measuring roller measuring mechanism is not enough, can't accurately measure and control the tension force of band, change the part surface that band holds dancer roll into; The tension force of band acts on the dancer roll; Make dancer roll moved down by the tension force pulling of band, dancer roll drives the rotation of dancer roll wheel through connected suspended chain bar, and frequency control motor drives the drive wheel backward rotation through the magnetic-powder clutch chain drive-belt; Move up with the drive wheel siamesed moving dancer roll of running roller rotating band of beating, make band produce suitable tension force.The variation of strap tension is through the displacement of dancer roll and the transmission of suspension chain, chain, magnetic-powder clutch; The output torque of frequency control motor is changed; Utilize the torque control function of frequency control motor; Can converse the situation of change of strap tension according to this, as the control foundation of strap tension.Under the less situation of the tension force of band, change the upright position of dancer roll, can adjust the tension force of band.Because dancer roll is undertaken freely being suspended on the running roller of beating after the gravitational equilibrium by counter weight; The swivel bearing rigidity of hanger bearing ratio of rigidity hightension measuring roller support is much little; The variation of the strap tension that therefore obtains through frequency control motor is much sensitiveer than the variation of the strap tension that hightension measuring roller measuring mechanism obtains; During the tension variation of band; Tangible change can take place in the upright position of dancer roll, makes frequency control motor have the ability that very high detection strap tension changes, so small tension receiving coil dancer roll measuring mechanism can satisfy the needs of the strap tension control under the small tension receiving coil state.When band keeps suitable tension force and is in stabilized conditions; Transfer torque through the control magnetic-powder clutch; Produce skidding when can make magnetic-powder clutch transmit steady torque; When making frequency control motor pass through magnetic-powder clutch to transmit stable moment of torsion, the motion output that keeps zero rotating speed makes band keep stable, suitable tension force.
Strap tension control setup in the heat treatment furnace stove, the length of suspension chain adapts with the miles of relative movement of dancer roll, and the length that can avoid hanging chain limits the miles of relative movement of dancer roll inadequately, makes the miles of relative movement of dancer roll satisfy the needs that strap tension is controlled.
Strap tension control setup in the heat treatment furnace stove; Reductor is set; The input shaft of reductor and the output shaft of frequency control motor are in transmission connection, and the output shaft of reductor and the input shaft of magnetic-powder clutch are in transmission connection, and can improve the rotating speed of frequency control motor; Improve the efficient of frequency control motor, reduce the power of frequency control motor.
Strap tension control setup in the heat treatment furnace stove, dance roller is provided with the dance roller control mechanism, is convenient to adjust the tension force of dance roller with the control band.Control setup is set, and control setup is programming controller or Computer Control Unit, and control setup is electrically connected with pressure sensor, dance roller control mechanism, magnetic-powder clutch and frequency control motor, can realize the automatic guidance of strap tension.
Use the interior strap tension control setup of heat treatment furnace stove of the utility model, can accurate, the stable strap tension that vary in size be provided for the band of unlike material, thickness and width in the process of continuous heat, effect is remarkable.
Description of drawings
Fig. 1 is the structural representation of strap tension control setup hightension measuring roller measuring mechanism application state in the utility model heat treatment furnace stove.
Fig. 2 is the structural representation of strap tension control setup small tension receiving coil dancer roll measuring mechanism application state in the utility model heat treatment furnace stove.
Sign implication among the figure is following:
The 1-dance roller, 2-heat treatment furnace inlet, 3-hightension measuring roller measuring mechanism, 4-small tension receiving coil dancer roll measuring mechanism, 5-hightension measuring roller base, 6-hightension measuring roller support; 7-hightension measuring roller, 8-jointed shaft, 9-pressure sensor, 10-frame, 11-guiding roller, 12-wheel shaft; 13-dancer roll, 14-counter weight, 15-frequency control motor, 16-magnetic-powder clutch, the 17-running roller of beating; 18-drive wheel, the 19-roll shaft of beating, 20-hangs chain, 21-chain, 22-band.
The specific embodiment
Strap tension control setup in the heat treatment furnace stove of the utility model; The structural representation of hightension measuring roller measuring mechanism application state is as shown in Figure 1; The structural representation of small tension receiving coil dancer roll measuring mechanism application state is as shown in Figure 2; Comprise dance roller 1; Dance roller 1 and 2 of heat treatment furnace inlets are provided with hightension measuring roller measuring mechanism 3 and small tension receiving coil dancer roll measuring mechanism 4, and hightension measuring roller measuring mechanism 3 is provided with hightension measuring roller base 5, hightension measuring roller support 6 and hightension measuring roller 7, the axis of hightension measuring roller 7 and the surperficial parallel of band 22 and vertical with the working direction antarafacial of band 22; Hightension measuring roller 7 is rotaryed connection with hightension measuring roller support 6; Hightension measuring roller support 6 is hinged along an end and the hightension measuring roller base 5 of the working direction of band 22, and the parallel axes of the axis of pivotally attached jointed shaft 8 and hightension measuring roller 7 is at the other end of hightension measuring roller support 6 along the working direction of band 22; At hightension measuring roller support 6 and 5 of hightension measuring roller bases pressure sensor 9 is set; Band 22 holds the part surface of hightension measuring roller 7, and small tension receiving coil dancer roll measuring mechanism 4 is provided with frame 10,2 guiding rollers 11, wheel shaft 12, dancer roll 13, counter weight 14, frequency control motor 15 and magnetic-powder clutchs 16, the axis of dancer roll 13 and the surperficial parallel of band 22 and vertical with the working direction antarafacial of band 22; Wheel shaft 12 is rotaryed connection with frame 10; Wheel shaft 12 is provided with beat running roller 17 and drive wheel 18, and dancer roll 13 is provided with the roll shaft 19 of beating, and dancer roll 13 is rotaryed connection with the roll shaft 19 of beating; Beat suspension chain 20 is set between roll shaft 19 and the counter weight 14; Captive joint with counter weight 14 with the roll shaft 19 of beating in the two ends of suspension chain 20, the middle part of suspension chain 20 holds the running roller 17 of beating, and dancer roll 13 and counter weight 14 are suspended on the down either side of the running roller 17 of beating; The weight of counter weight 14 is identical with the weight of dancer roll 13; The input shaft of the output shaft of frequency control motor 15 and magnetic-powder clutch 16 is in transmission connection, and the output shaft of magnetic-powder clutch 16 and drive wheel 18 are in transmission connection through chain 21, and 2 guiding rollers 11 are separately positioned on the down either side of dancer roll 13 along the working direction of band 22; The parallel axes of the axis of 2 guiding rollers 11 and dancer roll 13; Band 22 holds the part surface of 2 guiding rollers 11, and band 22 is through the tundish of 2 guiding rollers 11 part surface around dancer roll 13 when small tension receiving coil dancer roll measuring mechanism 4 place in operations, and band 22 does not hold the part surface of dancer roll 13 when using hightension measuring roller measuring mechanism 3.
Strap tension control setup in the heat treatment furnace stove, the length of suspension chain 20 and the miles of relative movement of dancer roll 13 adapt.
Strap tension control setup in the heat treatment furnace stove can be provided with reductor, and the output shaft of the input shaft of reductor and frequency control motor 15 is in transmission connection, and the input shaft of the output shaft of reductor and magnetic-powder clutch 16 is in transmission connection.
Strap tension control setup in the heat treatment furnace stove, dance roller 1 can be provided with the dance roller control mechanism.Control setup can be set, and control setup is programming controller or Computer Control Unit, and control setup can be electrically connected with pressure sensor 9, dance roller control mechanism, magnetic-powder clutch 16 and frequency control motor 15.
Strap tension control setup in the heat treatment furnace stove of the utility model is not restricted to the described embodiments, and every structure and mode of utilizing the utility model is through conversion, replacement and the formed technical scheme of combination, all in the protection domain of the utility model.
Claims (4)
1. strap tension control setup in the heat treatment furnace stove; Comprise dance roller; It is characterized in that: between dance roller and heat treatment furnace inlet hightension measuring roller measuring mechanism and small tension receiving coil dancer roll measuring mechanism are set; Said hightension measuring roller measuring mechanism is provided with hightension measuring roller base, hightension measuring roller support and hightension measuring roller; The axis of said hightension measuring roller and the surperficial parallel of band and vertical with the working direction antarafacial of said band; Said hightension measuring roller is rotaryed connection with said hightension measuring roller support, and said hightension measuring roller support is hinged along an end and the said hightension measuring roller base of the working direction of said band, the parallel axes of the axis of said pivotally attached jointed shaft and said hightension measuring roller; At the other end of said hightension measuring roller support along the working direction of said band; Between said hightension measuring roller support and said hightension measuring roller base, pressure sensor is set, said band holds the part surface of said hightension measuring roller, and said small tension receiving coil dancer roll measuring mechanism is provided with frame, 2 guiding rollers, wheel shaft, dancer roll, counter weight, frequency control motor and magnetic-powder clutchs; The axis of said dancer roll and the surperficial parallel of said band and vertical with the working direction antarafacial of said band; Said wheel shaft is rotaryed connection with said frame, said wheel shaft setting beat running roller and drive wheel, the said dancer roll setting roll shaft of beating; Said dancer roll is rotaryed connection with the said roll shaft of beating; Said beating is provided with the suspension chain between roll shaft and the said counter weight, captives joint with said counter weight with the said roll shaft of beating in the two ends of said suspension chain, and the middle part of said suspension chain holds the said running roller of beating; Said dancer roll and said counter weight are suspended on the down either side of the said running roller of beating; The weight of said counter weight is identical with the weight of said dancer roll, and the output shaft of said frequency control motor and the input shaft of said magnetic-powder clutch are in transmission connection, and the output shaft of said magnetic-powder clutch is connected with said drive wheel chain gear; Said 2 guiding rollers are separately positioned on the down either side of said dancer roll along the working direction of said band; The axis of said 2 guiding rollers and the parallel axes of said dancer roll, said band holds the part surface of said 2 guiding rollers, said band through the tundish of 2 guiding rollers around the part surface of said dancer roll or do not hold the part surface of said dancer roll.
2. strap tension control setup in the heat treatment furnace stove according to claim 1, it is characterized in that: the length of said suspension chain and the miles of relative movement of said dancer roll adapt.
3. strap tension control setup in the heat treatment furnace stove according to claim 1; It is characterized in that: reductor is set; The input shaft of said reductor and the output shaft of said frequency control motor are in transmission connection, and the output shaft of said reductor and the input shaft of said magnetic-powder clutch are in transmission connection.
4. strap tension control setup in the heat treatment furnace stove according to claim 1; It is characterized in that: dance roller is provided with the dance roller control mechanism; Control setup is set; Said control setup is programming controller or Computer Control Unit, and said control setup is electrically connected with said pressure sensor, said dance roller control mechanism, said magnetic-powder clutch and said frequency control motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011205354146U CN202346475U (en) | 2011-12-20 | 2011-12-20 | Tension control device for strips in heat treatment furnace |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011205354146U CN202346475U (en) | 2011-12-20 | 2011-12-20 | Tension control device for strips in heat treatment furnace |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202346475U true CN202346475U (en) | 2012-07-25 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011205354146U Expired - Lifetime CN202346475U (en) | 2011-12-20 | 2011-12-20 | Tension control device for strips in heat treatment furnace |
Country Status (1)
| Country | Link |
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| CN (1) | CN202346475U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104404236A (en) * | 2014-10-31 | 2015-03-11 | 合肥恒泰钢结构有限公司 | Dancer-roll intelligent tension force adjusting equipment used for cold-rolling strip steel |
| CN104495472A (en) * | 2014-12-16 | 2015-04-08 | 常州市第八纺织机械有限公司 | Machine large package coiling control system |
| CN108359787A (en) * | 2018-04-23 | 2018-08-03 | 黄石山力科技股份有限公司 | The tension stabilizing device and tension stabilizing control method of vertical float mode |
-
2011
- 2011-12-20 CN CN2011205354146U patent/CN202346475U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104404236A (en) * | 2014-10-31 | 2015-03-11 | 合肥恒泰钢结构有限公司 | Dancer-roll intelligent tension force adjusting equipment used for cold-rolling strip steel |
| CN104404236B (en) * | 2014-10-31 | 2018-05-25 | 合肥市伟远金属材料有限公司 | A kind of cold-strip steel dancer roll intelligent tension adjustment equipment |
| CN104495472A (en) * | 2014-12-16 | 2015-04-08 | 常州市第八纺织机械有限公司 | Machine large package coiling control system |
| CN108359787A (en) * | 2018-04-23 | 2018-08-03 | 黄石山力科技股份有限公司 | The tension stabilizing device and tension stabilizing control method of vertical float mode |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| DD01 | Delivery of document by public notice |
Addressee: Beijing Dazheng Hengtong metal Technology Co. Ltd. is responsible for the patent Document name: Notification that Application Deemed not to be Proposed |
|
| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: Beijing Hengfeng Metal Technology Co., Ltd. Taisho Assignor: Beijing Dazheng Hengtong metal Co., Ltd. Contract record no.: 2015990000327 Denomination of utility model: Tension control device for strips in heat treatment furnace Granted publication date: 20120725 License type: Exclusive License Record date: 20150515 |
|
| LICC | Enforcement, change and cancellation of record of contracts on the licence for exploitation of a patent or utility model | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20120725 |