The insulation flocculus of five layers of composite construction
Technical field
The utility model relates to a kind of novel insulation flocculus, particularly a kind of novel insulation flocculus of five layers of composite construction.
Background technology
For a long time, people adopt heat insulating material formed structure and even shape to adopt traditional cotton-wadded quilt mode always, and are unalterable.In recent years, there is chemical fibre popular on market, but all is to make by the polyester fiber or the short-staple of single type by series products.Polyester fiber is relatively good by the pliability of series products, comfort level, but resilience is not enough; The quilt that non-short-staple is made, resilience is relatively good, but pliability, comfort level are not enough.
Moreover, because the thermal property of an above-mentioned series products is also good inadequately, have to gain in weight for the warmth retention property that guarantees quilt, cause quilt slim and graceful inadequately, reduce sleep quality.
The Along with people's growth in the living standard requires under the growing situation quality of life, and this deficiency has seriously influenced the demand of people to high-quality sleep.Though suchlike report is common on newpapers and periodicals or the magazine, articles for use production firm and paid close attention to by the manufacturer and the various circles of society of, cotton-padded mattress, pad class for a long time also widely sleeps.But because sleep articles for use, the particularly manufacturing of core series products also are in the primary stage, and it belongs to labor-intensive production, so its research and development are usually replaced by other highly profitable industrys, this has increased the realization difficulty of manufacturer undoubtedly greatly.
The utility model content
The purpose of the utility model is the deficiency that overcomes existing chemical fibre flocculus; Provide a kind of rational in infrastructure; Can optimize sleep comfort level, temperature environment, increase the product resilience, prolong the novel insulation flocculus of the multi-layer compound structure in product service life; This novel insulation flocculus can effectively improve product quality, satisfies high-quality life requirement.
The purpose of the utility model is achieved through following technical proposals.
A kind of insulation flocculus of five layers of composite construction comprises the cotton type layer of polyester fiber in upper strata, the cotton type layer of polyester fiber of lower floor of mutual superposition and is located at the layer of polyester fiber between the cotton type layer of polyester fiber of levels, is provided with nonwoven layer in the middle of the said layer of polyester fiber.
The utility model is further characterized in that:
The cotton type layer of polyester fiber of cotton type layer of polyester fiber in said upper strata and lower floor is taked the cotton type polyester fiber of 0.78-1.67dtex, and said layer of polyester fiber is taked the 2.5-7dtex polyester fiber.
The cotton type layer of polyester fiber in said upper strata is identical with lower floor cotton type polyester fiber layer thickness; Be distributed in polyester fiber layer thickness between the cotton type layer of polyester fiber of levels greater than the thickness of the cotton type layer of polyester fiber of levels, or the polyester fiber layer thickness is identical with levels cotton type polyester fiber layer thickness.
The cotton type layer of polyester fiber in said upper strata+cotton type layer of polyester fiber of lower floor and layer of polyester fiber thickness proportion are 1: 5~5: 1.
Said cotton type polyester fiber, polyester fiber are polyester staple fiber, regenerated celulose fibre or functional fibre.
Said functional fibre is bamboo-carbon fibre, anti-bacterial fibre, fibre and soya, zein fiber, milk fibre or far IR fibre.
Said nonwoven layer is taked phase transformation nonwoven, antibacterial nonwoven cloth made or the gauze of common non-woven fabric, temperature adjustment.
The insulation flocculus of five layers of composite construction of the utility model can be processed by pipelining; Also can be via single device, repeatedly produced with combination becomes flocculus.When making, be that the carding machine parallel connection is together to form a streamline in the middle of adopting the two ends carding machine, be formed by stacking via the lapping machine, and then process flocculus through acupuncture or hot melt via former approach.When making, need process flocculus separately respectively, be superimposed again and process flocculus by carding machine and carding machine via latter's method.
Therefore, the utlity model has following advantage:
1. the novel insulation flocculus of five layers of composite construction, the application of middle 2.5-7dtex layer of polyester fiber has increased the resilience of product; Behind acupuncture or hot melt; The flocculus hot strength is able to abundant reinforcement, thereby effectively improves the service life of product, satisfies the demand of high-quality life.
2. the novel insulation flocculus of five layers of composite construction, five layers of compound special construction can effectively improve the product thermal property, increase the product flexibility; Improve the product comfort level; Guarantor's somatic sleep environment is in optimum state all the time, effectively improves the serviceability of product, improves the healthy attribute of product.
3. the novel insulation flocculus of five layers of composite construction is well arranged, and the material proportioning comes into plain view, and can realize consumer's transparent consumption, and this product is fit to be widely used.
Description of drawings
Fig. 1 is a kind of Product Status sketch map of the utility model;
Fig. 2 is the A portion enlarged drawing of Fig. 1;
Fig. 3 is a layer of polyester fiber sandwich sketch map in the middle of the utility model.
Among the figure: 1, the cotton type layer of polyester fiber in upper strata; 2, middle upper strata layer of polyester fiber; 3, nonwoven layer; 4, middle lower floor layer of polyester fiber; 5, the cotton type layer of polyester fiber of lower floor.
The specific embodiment
Pass through embodiment below, and combine accompanying drawing, the structure of the utility model is done to describe further.
As shown in Figure 1; The insulation flocculus of these five layers of composite constructions; Comprise upper strata cotton type layer of polyester fiber 1, the cotton type layer of polyester fiber 5 of lower floor of mutual superposition and be located at the layer of polyester fiber (layer of polyester fiber is divided into middle upper strata layer of polyester fiber 2 and middle lower floor layer of polyester fiber 4) between the cotton type layer of polyester fiber 5 of cotton type layer of polyester fiber 1 in upper strata and lower floor; Be provided with nonwoven layer 3 in the middle of the layer of polyester fiber, become the insulation flocculus of five layers of composite construction through acupuncture or hot melt.
The cotton type layer of polyester fiber 3 of cotton type layer of polyester fiber 1 in upper strata and lower floor is taked the cotton type polyester fiber of 0.78-1.67dtex, and layer of polyester fiber is taked the 2.5-7dtex polyester fiber.
Fig. 2 has provided the identical structural representation of layer of polyester fiber three's thickness that is distributed between the cotton type layer of polyester fiber 1 in upper strata and the lower floor cotton type layer of polyester fiber 5.The utility model can also be the thickness of layer of polyester fiber (upper strata layer of polyester fiber 2 and middle lower floor layer of polyester fiber 4 in the middle of comprising) thickness greater than upper strata cotton type layer of polyester fiber 1, the cotton type layer of polyester fiber 5 of lower floor.
The cotton type layer of polyester fiber 5 of the upper strata of the utility model five-layer structure cotton type layer of polyester fiber 1+ lower floor is 1: 5~5: 1 with layer of polyester fiber (upper strata layer of polyester fiber 2 and middle lower floor layer of polyester fiber 4 in the middle of comprising) thickness proportion.The utility model can be adjusted the thickness proportion of cotton type layer of polyester fiber and layer of polyester fiber according to the needs situation of the cold degree in different regions, so that reach best sleep environment.When making the heat molten type flocculus, need to infiltrate meldable fibre in the polyester fiber uniformly according to scientific matching in advance.
The utility model is made through adopting machinery equipment; Polyester fiber is when producing comforter batt, to add through equipment, and comforter batt can one-shot forming, is made into common 1.5 * 2 meters; 1.8 * 2.2 meters; Specifications such as 2 * 2.3 meters also can be made into the certain comforter batt blank of width, are cut into the comforter batt of different size as required.
Fig. 3 has provided the structural representation of layer of polyester fiber intermediate course nonwoven layer 3.Nonwoven layer 3 is taked phase transformation nonwoven, antibacterial nonwoven cloth made or the gauze of common non-woven fabric, temperature adjustment.Polyester fiber is taked polyester staple fiber, regenerated celulose fibre material or functional fibre (like bamboo-carbon fibre, anti-bacterial fibre, fibre and soya, zein fiber, milk fibre, far IR fibre).
The same polyester fiber of cotton type polyester fiber material of the utility model, the model that both adopted is different, constitutes different density and result of use.
This compound the two-layer up and down of novel insulation flocculus is the cotton type polyester fiber of 0.78-1.67dtex, guarantees the easypro skin of product, close skin effect, guarantees the ecological natural attribute of product.And novel heat-preserving material possesses five-layer structure, and mid portion is 2.5-7dtex polyester fiber (polyester staple fiber, regenerated celulose fibre or a functional fibre), in order to increase the elasticity of product, increases ventilative, the wet transmitting performance of product etc.
The novel insulation flocculus of five layers of composite construction of the utility model after combing, lapping, becomes flocculus by acupuncture or hot melt, in order to making quilt, cotton-padded mattress, cushion class product, thereby effectively improves the quality of sleep environment.
The utility model has overcome the deficiency of existing chemical fibre flocculus, can effectively increase the warmth retention property of quilt, thereby alleviates the weight of quilt, makes quilt slimmer and more graceful; Can effectively increase the softness of quilt, make quilt snug fit more; Can effectively increase the rebound performance and the hot strength of quilt, thereby prolong product service life.
Providing an embodiment below further explains the feasibility of the utility model.
Embodiment:
With 430 grams/square metre the comforter batt (to be fit to area, the northwestward) made of the novel heat-preserving material of five layers of composite construction be example; When producing; At first to control the cotton type polyester fiber of 0.78-1.67dtex (i.e. per hour comb and parallel cotton fibers prior to spinning weight); To guarantee that the cotton type layer of polyester fiber of 0.78-1.67dtex (comprising cotton type layer of polyester fiber 1 in upper strata and the cotton type layer of polyester fiber 5 of lower floor) and the thickness proportion of 2.5-7dtex layer of polyester fiber are 2: 1; When the rear end needs hot melt, need to infiltrate meldable fibre uniformly in the polyester fiber according to scientific matching in advance, form via the automated production of associating unit.(also can promptly need process flocculus separately respectively by carding machine and carding machine via single device, repeatedly stack is composited, and then processes flocculus through acupuncture or hot melt).Like this; Not only make product level clearly demarcated, material mixture ratio comes into plain view, more make product comfortableness, skin-friendly, gas permeability, lead and moistly further made widely known; Simultaneously; The enhancing of product screen resilience has effectively prolonged service life of product again, makes the utility model reach aforementioned purpose effectively.