The utility model content
The utility model technical issues that need to address provide a kind of organic exhaust gas condensation liquefaction retracting device, and the environmental protection, energy-efficient of this kind device has reduced the waste gas cost recovery.
The utility model can be taked following technical scheme:
Organic exhaust gas condensation liquefaction retracting device; It is characterized in that: comprise the air inlet heat exchange chamber, the heat exchange chamber of giving vent to anger, feed tube; Be respectively equipped with fin in air inlet heat exchange chamber, the heat exchange chamber of giving vent to anger; Feed tube turns back near former road from the low paramount circuitous back that extends upward, and its each horizontally disposed horizontal pipeline section of feed tube passes each fin respectively; Its top of air inlet heat exchange chamber is provided with inlet, and its top of heat exchange chamber of giving vent to anger is provided with outlet; Its bottom of air inlet heat exchange chamber communicates with the bottom of the heat exchange chamber of giving vent to anger through the chamber that is tightly connected, and the chamber that is tightly connected is provided with discharge opeing control outlet.
The utility model is dealt with problems and can also further be taked following corrective measure:
Said fin is an aluminium radiator fin, its concave-convex surface.Said feed tube is a copper pipe.
Said air inlet heat exchange chamber, the chamber wall of giving vent to anger between the heat exchange chamber are connected as a single entity.
Said feed tube in a vertical plane from low paramount circuitous extend upward arrival above the back turn back near former road.
Its outlet of chamber that is tightly connected is connected with tapping valve.
Each fin vertical array.
The said chamber that is tightly connected is provided with liquid storage cylinder, and liquid storage cylinder is positioned at the extreme lower position of this device.
Technique scheme has such technique effect:
1, the utility model organic exhaust gas condensation liquefaction retracting device, environmental protection, energy-efficient has reduced the waste gas cost recovery.And it is simple in structure.
2, the utility model has solved the problems of the prior art fully, and through condensation liquefaction direct separation organic solvent, and the organic solvent water content that reclaims is very low, and recycle value is high, and has no the generation of secondary pollution.
The utility model can also be taked following technical scheme:
Organic exhaust gas condensation liquefaction retracting device; It is characterized in that: comprise the air inlet heat exchange chamber, the heat exchange chamber of giving vent to anger, feed tube; Said air inlet heat exchange chamber, the heat exchange chamber of giving vent to anger are respectively for a plurality of; Each air inlet heat exchange chamber, the heat exchange chamber of giving vent to anger are arranged in regular turn, and the air inlet heat exchange chamber is given vent to anger between the heat exchange chamber adjacent two, perhaps gives vent to anger heat exchange chamber between two adjacent air inlet heat exchange chambers; Be respectively equipped with fin in air inlet heat exchange chamber, the heat exchange chamber of giving vent to anger, feed tube turns back near former road from the low paramount circuitous back that extends upward, and its each horizontally disposed horizontal pipeline section of feed tube passes each fin respectively; Its top of air inlet heat exchange chamber is provided with inlet, and its top of heat exchange chamber of giving vent to anger is provided with outlet; Its bottom of air inlet heat exchange chamber communicates with the bottom of the heat exchange chamber of giving vent to anger through the chamber that is tightly connected, and the chamber that is tightly connected is provided with discharge opeing control outlet.
The specific embodiment
Below in conjunction with specific embodiment the utility model is specifically described.
Embodiment 1: as shown in Figure 1; Organic exhaust gas condensation liquefaction retracting device; Comprise air inlet heat exchange chamber 1, the heat exchange chamber 2 of giving vent to anger, feed tube 6; Be respectively equipped with fin 7 in air inlet heat exchange chamber 1, the heat exchange chamber 2 of giving vent to anger, feed tube 6 turns back near former road from the low paramount circuitous back that extends upward, and feed tube 6 its each horizontally disposed horizontal pipeline sections pass each fin 7 respectively; Air inlet heat exchange chamber 1 its top is provided with inlet 10, and heat exchange chamber 2 its tops of giving vent to anger are provided with outlet 11; Air inlet heat exchange chamber 1 its bottom communicates with the bottom of the heat exchange chamber 2 of giving vent to anger through the chamber 3 that is tightly connected, and the chamber 3 that is tightly connected is provided with discharge opeing control outlet.Its chamber that is tightly connected is funnel type.Discharge opeing control outlet connects tapping valve 9.The chamber that is tightly connected can be connected as a single entity with gas heat exchange chamber 1, the heat exchange chamber 2 of giving vent to anger, and also can separate independence, is tightly connected with air inlet heat exchange chamber 1, the heat exchange chamber 2 of giving vent to anger then.
Feed tube 6 is a copper pipe, and its two ends are respectively import 4, outlet 5.
Said fin 7 is an aluminium radiator fin, its concave-convex surface.Each fin vertical array.
Said feed tube 6 is a copper pipe.
Said air inlet heat exchange chamber 1, the chamber wall of giving vent to anger between the heat exchange chamber 2 are connected as a single entity.According to design demand, the material of the air inlet heat exchange chamber 1 after being connected as a single entity, the chamber wall between the heat exchange chamber 2 of giving vent to anger also can be processed by the aluminum fin.
Said feed tube 6 in a vertical plane from low paramount circuitous extend upward arrival above the back turn back near former road.
Operation principle:
Pumping into cryogenic liquid from copper pipe import 4, from top to bottom turns back near former road and is flowed out by outlet 5 in the circuitous at first from the bottom to top top position 8 that arrives of cooling fluid.
High temperature organic exhaust gas is got into by the top of air inlet heat exchange chamber 1; Between air inlet heat exchange chamber 1 aluminium radiator fin and copper pipe, from top to bottom pass through; And turn back through the chamber 3 that is tightly connected from below outlet and to get into the heat exchange chamber 2 of giving vent to anger; Gas passes through between heat exchange chamber 2 aluminium radiator fins and the copper pipe from giving vent to anger from the bottom to top, and air after treatment flows out from the heat exchange chamber 2 tops outlet of giving vent to anger.
Air inlet heat exchange chamber, the heat exchange chamber of giving vent to anger, fin, copper pipe have constituted the main body of heat exchange condenser zone.The flow direction of high-temperature gas produces the process of heat exchange and condensation with the cooling fluid that flows from the bottom to top from top to bottom, is accomplished by the heat exchange condenser zone.The temperature that the heat exchange condenser zone is distributed from top to bottom reduces gradually.Heat exchange condenser zone top is near the temperature that gets into air, and the below is near the temperature of cooling liquid inlet.
When organic waste gas by air inlet heat exchange chamber top from top to bottom through and when touching aluminium radiator fin and the copper pipe of low temperature; Air themperature progressively reduces; Be reduced to one regularly in temperature; Airborne organic exhaust gas and moisture receive condensation meeting liquefy or solid-state, and solid matter can be attached on aluminium radiator fin and the copper pipe, and liquid can flow to the chamber 3 that is tightly connected.
Get into the air in the chamber 3 that is tightly connected through air inlet heat exchange chamber below, its temperature is near the temperature of cooling liquid inlet.Receive the cryogenic condensation effect, most of organic gas composition and moisture are separated in the air.
The air of low temperature is turned back from the bottom to top from the chamber 3 that is tightly connected and is got into the heat exchange chamber 2 of giving vent to anger; Because the Temperature Distribution of heat exchange condenser zone raises from the bottom to top gradually; Air can absorb heat when up flow in heat exchange chamber 2 belows of giving vent to anger; When arriving the top outlet, the temperature before outlet air temperature gets near it.
Another key Design is to run through in air inlet heat exchange chamber and the heat-conducting copper pipe of heat exchange chamber of giving vent to anger cooling fluid bottom horizontal flow sheet in opposite directions; Heat to same horizontal bedding transmits and exchanges; Realize the air inlet heat exchange chamber with the heat exchange chamber of giving vent to anger at the gas heat of same horizontal bedding through exchange to keep relative equilibrium, make its temperature near consistent.
Because whole heat exchange condenser zone Temperature Distribution is that upward relative superiority or inferiority is low; So the temperature changing process of portion's flow air and cooling fluid is following within it: air returns high temperature from high temperature to low temperature; Air gets into the final variations in temperature that flows out little; Only lose little heat, the air waste heat can reuse.Cooling fluid then is from low temperature to high temperature, to return low temperature, same cooling fluid flow into and the variations in temperature when flowing out seldom, only lose seldom cold, significantly reduce the liquid circulation needed energy consumption of freezing.Played the effect of energy-conserving and environment-protective.
Can realize that energy-conservation significantly basic reason is: the heat exchange condenser zone forms when cooling fluid up flows and absorbs heat, the two-way heat exchanging process of release heat during toward current downflow.And the hot-air of coming in turns cold; Except having absorbed the cold that cooling fluid itself brings; Most of cold is to draw the cold air of after condensation, turning back away indirectly; And the cold air heating of turning back away after the condensation, its heat is from the hot-air of coming in, to draw indirectly, the heat exchange between the air (or cold exchange) mainly is that convection current heat absorption and exothermic process are realized in opposite directions fast by cooling fluid.
Summarize above-mentionedly, the Temperature Distribution of heat exchange condenser zone in working order the time is " going up low, the lateral balance of relative superiority or inferiority ", and the state of temperature of cooling fluid is " hang down into and hang down ".The air themperature state is " height advances to exceed ".The processing procedure of air is " heat exchange-condensation-heat exchange ".Utilization sufficient heat exchange method for saving energy realizes that air setting separates the purpose of organic solvent and moisture.
When serious frosting appears in copper pipe and aluminium radiator fin; Valve control capable of using lets copper pipe connect high-temp liquid and defrosts; Owing to generally all be lower than-20 ℃ to the organic gas condensation temperature; So being processed that moisture in the gas is most of can be with the form of ice attached on copper pipe and the aluminium radiator fin, the material of condensation liquefaction nearly all is the organic solvent composition.Before the defrosting, clean the organic solvent emission in the chamber 3 that is tightly connected earlier, defrost again afterwards, defrosting after accomplishing is discharged water, mixes to prevent water and organic solvent, and like this, the organic solvent water content that is reclaimed can be very low, and reuse is worth higher.
The uninterrupted if desired organic exhaust gas of handling continuously can adopt two covering device work, wherein interplanting condensation operation, and another set of defrosting, two covering devices switch in turn.
This device can adopt the mode that blows from air inlet to the conveying of organic exhaust gas or the mode of pump drainage from the gas outlet.
This device reclaims the function except possessing organic exhaust gas, also has both the function that air is dehumidified.
Application test instance one:
To containing the ethyl acetate gas componant, temperature is carried out-40 ℃ of cryogenic condensations processing at 60 ℃ organic exhaust gas, comprises solvent and energy recovery, and it is dry to be applied to coating.
Containing the ethyl acetate composition, temperature is extracted out from coating apparatus at 60 ℃ hot waste gas through blower fan, and sends into from air inlet heat exchange chamber top; Gas flow from top to bottom; When touching low temperature aluminium radiator fin and copper pipe, gas temperature progressively reduces, and the water in air branch receives condensation meeting liquefy water and ice; Ice can be attached on aluminium radiator fin and the copper pipe, and water can flow to the chamber 3 that is tightly connected.When gas continues down through lower regional of temperature, the liquefaction that is condensed of ethyl acetate gas, when approaching-40 ℃ of temperature, most of ethyl acetate can be condensed into liquid state and flow to the chamber 3 that is tightly connected in the gas.The cryogenic gas of removing most of ethyl acetate and moisture is turned back from the bottom to top from the chamber 3 that is tightly connected and is got into the heat exchange chamber of giving vent to anger; Because the Temperature Distribution of heat exchange condenser zone raises from the bottom to top gradually; Air can absorb heat when up flow in the heat exchange chamber below of giving vent to anger, air themperature is near 60 ℃ before getting into when arriving the top outlet.As it is dry to utilize gas after the processing to continue on for coating, because of this part gas has higher temperature, can significantly reduce air is reheated needed energy consumption.
Cooling fluid returns approaching-40 ℃ low-temperature space from the high-temperature region of low temperature-40 ℃ arrival near 60 ℃, when the cooling fluid of lower temperature gets into refrigeration system again, significantly reduces the required energy consumption of circularly cooling.
Ethyl acetate liquid and water through condensation liquefaction is collected can be controlled discharging respectively through the pipeline and the valve of 3 belows, chamber that are tightly connected, and collected ethyl acetate is capable of circulation to be used again.
Application test instance two:
To containing organic solvent gas composition and moisture, temperature is carried out-40 ℃ of cryogenic condensations processing at 90 ℃ organic exhaust gas, realizes heat energy and solvent Recycling, is applied to the baking finish for car drying.
Contain organic solvent composition through the blower fan handle; Temperature is sent into above 90 ℃ organic exhaust gas causes air inlet heat exchange alveolus from the baking finish for car room, gas flow from top to bottom, when touching aluminium radiator fin and copper pipe; Gas temperature progressively reduces; The water in air branch receives the condensation meeting and becomes water and ice, and ice can be attached on aluminium radiator fin and the copper pipe, and water can flow to the chamber 3 that is tightly connected.When gas continued down through lower regional of temperature, organic solvent gas was understood condensation liquefaction equally, and when approaching-40 ℃ of temperature, most of organic exhaust gas can be condensed into liquid state, flows to the chamber 3 that is tightly connected.The cryogenic gas of removing most of organic solvent composition and moisture is turned back from the bottom to top from the chamber 3 that is tightly connected and is got into the heat exchange chamber of giving vent to anger; Because the Temperature Distribution of heat exchange condenser zone raises from the bottom to top gradually; Air can absorb heat when up flow in the heat exchange chamber below of giving vent to anger; When arriving the top outlet, air themperature is near 90 ℃ before getting into.Hot-air after the processing can directly be drawn back the baking finish for car room; Because the gas of this part has higher temperature, heating just can continue on for drying a little, saves energy greatly; Because the reuse air moisture content is very low, help improving the rate of drying and the surface quality of automotive paints.
Organic solvent liquid and water through condensation and collection can be controlled discharging respectively through the pipeline and the valve of 3 belows, chamber that are tightly connected, collected organic solvent reusable edible.
Embodiment 2: as shown in Figure 2; Organic exhaust gas condensation liquefaction retracting device; It is characterized in that: comprise the air inlet heat exchange chamber, the heat exchange chamber of giving vent to anger, feed tube, said air inlet heat exchange chamber, the heat exchange chamber of giving vent to anger are respectively for a plurality of, and each air inlet heat exchange chamber, the heat exchange chamber of giving vent to anger are arranged in regular turn; The air inlet heat exchange chamber is given vent to anger between the heat exchange chamber adjacent two, perhaps gives vent to anger heat exchange chamber between two adjacent air inlet heat exchange chambers; Be respectively equipped with fin in air inlet heat exchange chamber, the heat exchange chamber of giving vent to anger, feed tube turns back near former road from the low paramount circuitous back that extends upward, and its each horizontally disposed horizontal pipeline section of feed tube passes each fin respectively; Its top of air inlet heat exchange chamber is provided with inlet, and its top of heat exchange chamber of giving vent to anger is provided with outlet; Its bottom of air inlet heat exchange chamber communicates with the bottom of the heat exchange chamber of giving vent to anger through the chamber that is tightly connected, and the chamber that is tightly connected is provided with outlet.
Said air inlet heat exchange chamber, the chamber wall of giving vent to anger between the heat exchange chamber are connected as a single entity.This routine device can reclaim waste gas and carry out compact conformation on a large scale.
Its operation principle is the same with embodiment 1.
Embodiment 3: the said chamber that is tightly connected is provided with liquid storage cylinder, and liquid storage cylinder is positioned at the extreme lower position of this device.Like this, no matter this install horizontal positioned or tilt to place, as long as keep liquid storage cylinder to be positioned at the extreme lower position of this device, and can be so that it has the liquid storage function.All the other are with embodiment 1.
Embodiment 4: the characteristics of present embodiment do, the quantity of feed tube is many, and it lays respectively in the vertical plane that is parallel to each other, each feed tube respectively in vertical plane separately from low paramount circuitous extend upward arrival above the back turn back near former road.All the other are with embodiment 1 or embodiment 2.
No matter the utility model tilts or the horizontal positioned use can.Or other modes of emplacement use can.
The utility model organic exhaust gas condensation liquefaction retracting device, environmental protection, energy-efficient has reduced the waste gas cost recovery.And it is simple in structure.
The above is merely the preferred embodiment of the utility model; Not in order to restriction the utility model; Any modification of being done within all spirit and principles at the utility model, be equal to replacement and improvement etc., all should be included within the protection domain of the utility model.