CN202329168U - Furnace cover device of semi-closed ore heat furnace - Google Patents
Furnace cover device of semi-closed ore heat furnace Download PDFInfo
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- CN202329168U CN202329168U CN 201120405713 CN201120405713U CN202329168U CN 202329168 U CN202329168 U CN 202329168U CN 201120405713 CN201120405713 CN 201120405713 CN 201120405713 U CN201120405713 U CN 201120405713U CN 202329168 U CN202329168 U CN 202329168U
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- water cooled
- cooled cover
- electrode
- bell
- cover lobe
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Abstract
The utility model discloses a furnace cover device of a semi-closed ore heat furnace, which comprises a furnace cover, a large-scale water-cooling ring beam, a furnace cover feed opening, three electrode core circle diameter adjustable mechanisms, an electrode water-cooling sealing device, a furnace cover water-cooling door, a furnace cover material pushing door, furnace cover hanging devices and a furnace cover smoke colleting port. The furnace cover is composed of eighth water-cooling furnace cover petals, and the whole furnace cover is fixed on ten furnace cover hanging devices through flanges and bolts. The three electrode core circle diameter adjustable mechanisms are respectively installed on three water-cooling furnace cover petals right facing an electrode. The furnace cover device adopts the large-scale water-cooling ring beam structure, the whole furnace cover is reasonably separated according to different functional portions, a design mode that ten hanging devices are evenly arranged according to stress situations, the deformation problem of the major-diameter furnace cover is solved, and the diameter of the furnace cover reaches fifth to eighth meters. The furnace cover device is provided with the electrode core circular diameter adjustable mechanisms, and diameter scope of an electrode core circle can be adjusted according to working condition requirements.
Description
Technical field
The utility model relates to a kind of semi-hermetic type bell that is used for The ferroalloy industry or other smelting industry ore-smelting electric furnaces, the bell device that the hot stove in particularly a kind of semi-hermetic ore deposit is used.
Background technology
Ore-smelting electric furnace is widely used at smelting industry, can smelt calcium carbide, ferroalloy product, non-ferrous metal, on the type of furnace, is divided into semi-hermetic stove and sealed furnace again, from smelting process, and the large-scale bell that market wilderness demand diameter is 15～18 meters.There is following problem in the bell of existing semi-hermetic stove:
1, the smelting of the hot stove in semi-hermetic type ore deposit is to the maximum about 8.8 meters with the bell diameter at present, and diameter is little, and its version is not easy to do greatly its diameter, even do the problem on deformation that also is difficult to solve bell greatly.
2, the bell electrode column position of traditional electric furnace cannot change; The size of electrode circle diameter is a definite value, and the electrode circle diameter size is an important factor that influences the electric furnace production capacity, and this just can not satisfy the production needs of different operating modes; If will adjust the size of electrode circle diameter; Can only pass through the workshop secondary technological transformation, make bell again, expensive consumption power consuming time.
3, traditional bell sidewall is a water-cooling structure, and is big to the output demand, and power consumption is also big; Water-cooled point is many, the production maintenace point is also many; The cost of manufacture of bell own is also high in addition.Concerning small-scale producer, no matter from early stage fund saving still be the later stage result of use, its cost performance is all not high enough.
Chinese patent ZL 200820221711.1 discloses the detachable tubular type water cooled cover of the hot stove in a kind of ore deposit; Be characterized in adopting seamless steel pipe as the water flowing chamber; Through steel pipe around mode as bell water-cooled structure of cover plate, its shortcoming be the water cooled steel pipe ring around mode make that the steel plate between cooling water channel is two-layer pipe thickness, the bell diameter dimension amplify a lot of after; The steel construction weight of whole stove cover plate also increases the weight of a lot, and the one, equipment manufacturing cost significantly rises; The 2nd, civil engineering is hung floor plate load and is also significantly risen, and civil engineering cost cost improves; The 3rd, the curved radius of the special and steel pipe of the bent sub form of steel pipe requires to wait the producer that all need arrive making water-cooled pipe fitting specially special customized, complex manufacturing technology, and the cost of raw material and manufacturing cost are all high; The 4th, the electrode circle diameter process can not be adjusted; The 5th, the bell sidewall also is a waterway, and whole bell water-cooled power electric consumption is big.
Summary of the invention
For solving the problems referred to above that prior art exists; The utility model will design the bell device that the hot stove in a kind of semi-hermetic ore deposit is used; Both applicable to the bell version of 15～18 meters semi-hermetic electric furnace diameters; Its electrode utmost point heart circle can be adjusted diameter range according to working condition requirement again, reduces the manufacturing equipment cost simultaneously, reduces long-term production use maintenance capacity, reduces the power electric consumption.
To achieve these goals; The technical scheme of the utility model is following: the bell device that the hot stove in a kind of semi-hermetic ore deposit is used comprises bell, large-size water-cooling collar tie beam, bell feed opening, electrode electrode circle diameter adjustable mechanism, electrode water cooled seal device, bell water-cooled door, bell pusher door, bell erecting by overhang and bell smoke collecting port;
Described bell is made up of 18 water cooled cover lobes; Be provided with insulation and sealing structure between the water cooled cover lobe and adopt double-layer high strength bolt and stop nut to tighten and connect into whole bell; On the whole bell 10 sling points are set evenly; Through flange be bolted on 10 bell erectings by overhang and hang on civil engineering three floor plates, the large-size water-cooling collar tie beam is directly installed on the civil engineering convex on the civil engineering two floor plates, is provided with the insulated enclosure interlayer between large-size water-cooling collar tie beam and the whole bell edge;
Described electrode electrode circle diameter adjustable mechanism has three, is installed in three respectively on the water cooled cover lobe of electrode; Electrode electrode circle diameter adjustable mechanism comprises electrode electrode circle diameter adjustable mechanism main body, big screw rod and nut; On the water cooled cover lobe of electrode, be welded with the steel construction plate; One end of big screw rod passes this steel construction plate; And through double nut connect with this steel construction plate be linked together; The other end of screw rod is connected on the electrode electrode circle diameter adjustable mechanism main body through contiguous block and bearing pin greatly, between the water cooled cover lobe of electrode electrode circle diameter adjustable mechanism main body and its work of support, is provided with sealing and keeps the interlayer of slip and the bolt hole that the adjustment position is used; Connect length through the big screw rod of mechanical adjustment and drag the position that the slip on the water cooled cover lobe of its work of support of electrode electrode circle diameter adjustable mechanism main body changes electrode, to reach the technology purpose that changes electrode circle diameter between three electrode columns;
Described electrode water cooled seal device and electrode electrode circle diameter adjustable mechanism connect into an integral body through bolt; And be installed together with electrode column; Between electrode column and the bell, between water cooled seal device and the electrode column, between electrode electrode circle diameter adjustable mechanism and the electrode column, all be sealing and keep slidably relation so that electrode column can be adjusted the degree of depth of going deep into burner hearth at any time according to process requirements; Bell feed opening and bell smoke collecting port all are to be one through Type of Welding and bell weldering, and close interface with tremie pipe and flue through sealant; Bell water-cooled door and bell pusher door are connected on the bell sidewall paneling stove gate through hinge.
The described bell of the utility model is provided with antimagnetic steel material goat's horn nail below the water cooled cover lobe, be used for the field fabrication refractory material.
The described bell sidewall of the utility model leaves the position of building the refractory brick heat-insulation layer by laying bricks or stones.
The described bell of the utility model is made up of 18 water cooled cover lobes, and is divided into sector region I, sector region II and sector region III by circumferencial direction, and overall structure and shape are symmetrical in B-B, C-C, D-D center line; The structure of each sector region and shape are symmetrical in the center line of self; Sector region I is made up of edge water cooled cover lobe A, edge water cooled cover lobe B, edge water cooled cover lobe C, center water cooled cover lobe A, center water cooled cover lobe B and center water cooled cover lobe C; Described edge water cooled cover lobe A is identical with edge water cooled cover lobe C-structure, shape is symmetrical; Described center water cooled cover lobe A is identical with center water cooled cover lobe C-structure, shape is symmetrical, and the through hole of an installing electrodes post is arranged on the described center water cooled cover lobe B; Described sector region II is made up of edge water cooled cover lobe D, edge water cooled cover lobe E, edge water cooled cover lobe F, center water cooled cover lobe D, center water cooled cover lobe E and center water cooled cover lobe F; Described sector region II is identical with sector region I structure, shape is symmetrical, and the through hole of an installing electrodes post is arranged on the described center water cooled cover lobe E; Described sector region III is made up of edge water cooled cover lobe G, edge water cooled cover lobe H, edge water cooled cover lobe I, center water cooled cover lobe G, center water cooled cover lobe H and center water cooled cover lobe I; Described edge water cooled cover lobe G is identical with edge water cooled cover lobe I structure, shape is symmetrical; Described center water cooled cover lobe G is identical with center water cooled cover lobe I structure, shape is symmetrical, and the through hole of an installing electrodes post is arranged on the described center water cooled cover lobe H; The through hole that an installation flue is arranged between described edge water cooled cover lobe G and the center water cooled cover lobe G has the through hole of an installation flue between described edge water cooled cover lobe I and the center water cooled cover lobe I.
Compared with prior art, the utlity model has following beneficial effect:
1, because the utility model has adopted large-size water-cooling collar tie beam structure and whole bell according to difference in functionality position rationalization partition; Do not disturb mutually between each water cooled cover lobe; The structure that double bolted connects; And according to calculating stressing conditions 10 designs of hanging are set evenly, have solved the problem on deformation of major diameter bell, can make its diameter reach 15-18 rice.
2, because the utility model is provided with electrode electrode circle diameter adjustable mechanism, realized that electrode utmost point heart circle can adjust diameter range according to working condition requirement.
3,, save the manufacturing weight of sidewall water-cooling structure and because of guaranteeing that integrated bell will reach the structure reinforcement weight of certain mechanics structural requirement because thereby the utility model adopts and to hang the pattern that head slab formula subregion water cooled cover lobe and large-size water-cooling collar tie beam structure side wall build by laying bricks or stones and reduce the manufacturing equipment cost.
4, owing to the whole bell structure of the utility model zoning design, the water-cooled circulation is not disturbed mutually between each function bell lobe, each functional part, each column of water-cooled collar tie beam, and has reduced the sidewall water-cooling structure, reduces long-term production and uses maintenance capacity.
5, replace original sidewall water-cooling structure form because the utility model adopts the bell sidewall to build refractory brick by laying bricks or stones, thereby the cooling water circulation consumption that has saved this part reduces the power electric consumption.
Description of drawings
8 in the total accompanying drawing of the utility model, wherein:
Fig. 1 is the vertical view of bell.
Fig. 2 is the A-A view of Fig. 1.
Fig. 3 is an electrode electrode circle diameter adjustable mechanism vertical view.
Fig. 4 is the side view of Fig. 3.
Fig. 5 is that electrode slip adjustment is upright to view.
Fig. 6 is each water-cooled lobe typical case type of attachment sketch map of stove lobe.
Fig. 7 is that the large-size water-cooling collar tie beam is local upright to view.
Fig. 8 is the local external view of large-size water-cooling collar tie beam.
Among the figure: 1, large-size water-cooling collar tie beam, 2, the bell feed opening, 3, electrode electrode circle diameter adjustable mechanism, 4, electrode water cooled seal device; 5, bell water-cooled door, 6, bell pusher door, 7, the bell erecting by overhang, 8, the bell smoke collecting port; 9, heat-insulation layer, 10, big screw rod, 11, edge water cooled cover lobe A, 12, edge water cooled cover lobe B; 13, edge water cooled cover lobe C, 14, center water cooled cover lobe A, 15, center water cooled cover lobe B, 16, center water cooled cover lobe C; 17, edge water cooled cover lobe D, 18, edge water cooled cover lobe E, 19, edge water cooled cover lobe F, 20, center water cooled cover lobe D; 21, center water cooled cover lobe E, 22, center water cooled cover lobe F, 23, edge water cooled cover lobe G, 24, edge water cooled cover lobe H; 25, edge water cooled cover lobe I, 26, center water cooled cover lobe G, 27, center water cooled cover lobe H, 28, center water cooled cover lobe I.
The specific embodiment
Below in conjunction with accompanying drawing the utility model is described further.Shown in Fig. 1-8; The bell device that the hot stove in a kind of semi-hermetic ore deposit is used comprises bell, large-size water-cooling collar tie beam 1, bell feed opening 2, electrode electrode circle diameter adjustable mechanism 3, electrode water cooled seal device 4, bell water-cooled door 5, bell pusher door 6, bell erecting by overhang 7 and bell smoke collecting port 8;
Described bell is made up of 18 water cooled cover lobes; Be provided with insulation and sealing structure between the water cooled cover lobe and adopt double-layer high strength bolt and stop nut to tighten and connect into whole bell; On the whole bell 10 sling points are set evenly; Through flange be bolted on 10 bell erectings by overhang 7 and hang on civil engineering three floor plates; Large-size water-cooling collar tie beam 1 is directly installed on the civil engineering convex on the civil engineering two floor plates, is provided with the insulated enclosure interlayer between large-size water-cooling collar tie beam 1 and the whole bell edge;
Described electrode electrode circle diameter adjustable mechanism 3 has three, is installed in three respectively on the water cooled cover lobe of electrode; Electrode electrode circle diameter adjustable mechanism 3 comprises electrode electrode circle diameter adjustable mechanism 3 main bodys, big screw rod 10 and nut; On the water cooled cover lobe of electrode, be welded with the steel construction plate; One end of big screw rod 10 passes this steel construction plate; And through double nut connect with this steel construction plate be linked together; The other end of screw rod 10 is connected on electrode electrode circle diameter adjustable mechanism 3 main bodys through contiguous block and bearing pin greatly, between the water cooled cover lobe of electrode electrode circle diameter adjustable mechanism 3 main bodys and its work of support, is provided with sealing and keeps the interlayer of slip and the bolt hole that the adjustment position is used; Connect length through the big screw rod 10 of mechanical adjustment and drag the position that the slip on the water cooled cover lobe of its work of support of electrode electrode circle diameter adjustable mechanism 3 main bodys changes electrode, to reach the technology purpose that changes electrode circle diameter between three electrode columns;
Described electrode water cooled seal device 4 connects into an integral body with electrode electrode circle diameter adjustable mechanism 3 through bolt; And be installed together with electrode column; Between electrode column and the bell, between water cooled seal device and the electrode column, between electrode electrode circle diameter adjustable mechanism 3 and the electrode column, all be sealing and keep slidably relation so that electrode column can be adjusted the degree of depth of going deep into burner hearth at any time according to process requirements; Bell feed opening 2 all is to be one through Type of Welding and bell weldering with bell smoke collecting port 8, and closes interface with tremie pipe and flue through sealant; Bell water-cooled door 5 is connected on the bell sidewall paneling stove gate through hinge with bell pusher door 6.
The described bell of the utility model is provided with antimagnetic steel material goat's horn nail below the water cooled cover lobe, be used for the field fabrication refractory material.
The described bell sidewall of the utility model leaves the position of building refractory brick heat-insulation layer 9 by laying bricks or stones.
The described bell of the utility model is made up of 18 water cooled cover lobes, and is divided into sector region I, sector region II and sector region III by circumferencial direction, and overall structure and shape are symmetrical in B-B, C-C, D-D center line; The structure of each sector region and shape are symmetrical in the center line of self; Sector region I is made up of edge water cooled cover lobe A11, edge water cooled cover lobe B12, edge water cooled cover lobe C13, center water cooled cover lobe A14, center water cooled cover lobe B15 and center water cooled cover lobe C16; Described edge water cooled cover lobe A11 is identical with edge water cooled cover lobe C13 structure, shape is symmetrical; Described center water cooled cover lobe A14 is identical with center water cooled cover lobe C16 structure, shape is symmetrical, and the through hole of an installing electrodes post is arranged on the described center water cooled cover lobe B15; Described sector region II is made up of edge water cooled cover lobe D17, edge water cooled cover lobe E18, edge water cooled cover lobe F19, center water cooled cover lobe D20, center water cooled cover lobe E21 and center water cooled cover lobe F22; Described sector region II is identical with sector region I structure, shape is symmetrical, and the through hole of an installing electrodes post is arranged on the described center water cooled cover lobe E21; Described sector region III is made up of edge water cooled cover lobe G23, edge water cooled cover lobe H24, edge water cooled cover lobe I25, center water cooled cover lobe G26, center water cooled cover lobe H27 and center water cooled cover lobe I28; Described edge water cooled cover lobe G23 is identical with edge water cooled cover lobe I25 structure, shape is symmetrical; Described center water cooled cover lobe G26 is identical with center water cooled cover lobe I28 structure, shape is symmetrical, and the through hole of an installing electrodes post is arranged on the described center water cooled cover lobe H27; The through hole that an installation flue is arranged between described edge water cooled cover lobe G23 and the center water cooled cover lobe G26 has the through hole of an installation flue between described edge water cooled cover lobe I25 and the center water cooled cover lobe I28.
Claims (4)
1. bell device that the hot stove in semi-hermetic ore deposit is used; Comprise bell, large-size water-cooling collar tie beam (1), bell feed opening (2), electrode water cooled seal device (4), bell water-cooled door (5), bell pusher door (6), bell erecting by overhang (7) and bell smoke collecting port (8), it is characterized in that: also comprise electrode electrode circle diameter adjustable mechanism (3);
Described bell is made up of 18 water cooled cover lobes; Be provided with insulation and sealing structure between the water cooled cover lobe and adopt double-layer high strength bolt and stop nut to tighten and connect into whole bell; On the whole bell 10 sling points are set evenly; Through flange be bolted to 10 bell erectings by overhang (7) and go up and hang on civil engineering three floor plates; Large-size water-cooling collar tie beam (1) is directly installed on the civil engineering convex on the civil engineering two floor plates, is provided with the insulated enclosure interlayer between large-size water-cooling collar tie beam (1) and the whole bell edge;
Described electrode electrode circle diameter adjustable mechanism (3) has three, is installed in three respectively on the water cooled cover lobe of electrode; Electrode electrode circle diameter adjustable mechanism (3) comprises electrode electrode circle diameter adjustable mechanism (3) main body, big screw rod (10) and nut; On the water cooled cover lobe of electrode, be welded with the steel construction plate; One end of big screw rod (10) passes this steel construction plate; And through double nut connect with this steel construction plate be linked together; The other end of screw rod (10) is connected on electrode electrode circle diameter adjustable mechanism (3) main body through contiguous block and bearing pin greatly, between the water cooled cover lobe of electrode electrode circle diameter adjustable mechanism (3) main body and its work of support, is provided with sealing and keeps the interlayer of slip and the bolt hole that the adjustment position is used; Connect length through the big screw rod of mechanical adjustment (10) and drag the position that the slip on the water cooled cover lobe of its work of support of electrode electrode circle diameter adjustable mechanism (3) main body changes electrode, to reach the technology purpose that changes electrode circle diameter between three electrode columns;
Described electrode water cooled seal device (4) connects into an integral body with electrode electrode circle diameter adjustable mechanism (3) through bolt; And be installed together with electrode column; Between electrode column and the bell, between water cooled seal device and the electrode column, between electrode electrode circle diameter adjustable mechanism (3) and the electrode column, all be sealing and keep slidably relation so that electrode column can be adjusted the degree of depth of going deep into burner hearth at any time according to process requirements; Bell feed opening (2) all is to be one through Type of Welding and bell weldering with bell smoke collecting port (8), and closes interface with tremie pipe and flue through sealant; Bell water-cooled door (5) and bell pusher door (6) are connected on the bell sidewall paneling stove gate through hinge.
2. the bell device that the hot stove in a kind of semi-hermetic according to claim 1 ore deposit is used is characterized in that: described bell is provided with antimagnetic steel material goat's horn nail below the water cooled cover lobe, be used for the field fabrication refractory material.
3. the bell device that the hot stove in a kind of semi-hermetic according to claim 1 ore deposit is used is characterized in that: described bell sidewall leaves the position of building refractory brick heat-insulation layer (9) by laying bricks or stones.
4. the bell device that the hot stove in a kind of semi-hermetic according to claim 1 ore deposit is used; It is characterized in that: described bell is made up of 18 water cooled cover lobes; And being divided into sector region I, sector region II and sector region III by circumferencial direction, overall structure and shape are symmetrical in B-B, C-C, D-D center line; The structure of each sector region and shape are symmetrical in the center line of self; Sector region I is made up of edge water cooled cover lobe A (11), edge water cooled cover lobe B (12), edge water cooled cover lobe C (13), center water cooled cover lobe A (14), center water cooled cover lobe B (15) and center water cooled cover lobe C (16); Described edge water cooled cover lobe A (11) is identical with edge water cooled cover lobe C (13) structure, shape is symmetrical; Described center water cooled cover lobe A (14) is identical with center water cooled cover lobe C (16) structure, shape is symmetrical, and the through hole of an installing electrodes post is arranged on the described center water cooled cover lobe B (15); Described sector region II is made up of edge water cooled cover lobe D (17), edge water cooled cover lobe E (18), edge water cooled cover lobe F (19), center water cooled cover lobe D (20), center water cooled cover lobe E (21) and center water cooled cover lobe F (22); Described sector region II is identical with sector region I structure, shape is symmetrical, and the through hole of an installing electrodes post is arranged on the described center water cooled cover lobe E (21); Described sector region III is made up of edge water cooled cover lobe G (23), edge water cooled cover lobe H (24), edge water cooled cover lobe I (25), center water cooled cover lobe G (26), center water cooled cover lobe H (27) and center water cooled cover lobe I (28); Described edge water cooled cover lobe G (23) is identical with edge water cooled cover lobe I (25) structure, shape is symmetrical; Described center water cooled cover lobe G (26) is identical with center water cooled cover lobe I (28) structure, shape is symmetrical, and the through hole of an installing electrodes post is arranged on the described center water cooled cover lobe H (27); The through hole that an installation flue is arranged between described edge water cooled cover lobe G (23) and the center water cooled cover lobe G (26) has the through hole of an installation flue between described edge water cooled cover lobe I (25) and the center water cooled cover lobe I (28).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201120405713 CN202329168U (en) | 2011-10-21 | 2011-10-21 | Furnace cover device of semi-closed ore heat furnace |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201120405713 CN202329168U (en) | 2011-10-21 | 2011-10-21 | Furnace cover device of semi-closed ore heat furnace |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202329168U true CN202329168U (en) | 2012-07-11 |
Family
ID=46441149
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201120405713 Withdrawn - After Issue CN202329168U (en) | 2011-10-21 | 2011-10-21 | Furnace cover device of semi-closed ore heat furnace |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202329168U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102374785A (en) * | 2011-10-21 | 2012-03-14 | 大连华锐股份有限公司 | Furnace cover device used for semi-closed submerged arc furnace |
| CN103822497A (en) * | 2014-03-18 | 2014-05-28 | 大连华锐重工集团股份有限公司 | Rectangular hood suitable for multi-loop DC submerged arc furnace |
-
2011
- 2011-10-21 CN CN 201120405713 patent/CN202329168U/en not_active Withdrawn - After Issue
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102374785A (en) * | 2011-10-21 | 2012-03-14 | 大连华锐股份有限公司 | Furnace cover device used for semi-closed submerged arc furnace |
| CN102374785B (en) * | 2011-10-21 | 2013-04-10 | 大连华锐重工集团股份有限公司 | Furnace cover device used for semi-closed submerged arc furnace |
| CN103822497A (en) * | 2014-03-18 | 2014-05-28 | 大连华锐重工集团股份有限公司 | Rectangular hood suitable for multi-loop DC submerged arc furnace |
| CN103822497B (en) * | 2014-03-18 | 2015-03-25 | 大连华锐重工集团股份有限公司 | Rectangular hood suitable for multi-loop DC submerged arc furnace |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20120711 Effective date of abandoning: 20130410 |
|
| RGAV | Abandon patent right to avoid regrant |