CN202326070U - Filling piston type industrial pump - Google Patents
Filling piston type industrial pump Download PDFInfo
- Publication number
- CN202326070U CN202326070U CN201120434585XU CN201120434585U CN202326070U CN 202326070 U CN202326070 U CN 202326070U CN 201120434585X U CN201120434585X U CN 201120434585XU CN 201120434585 U CN201120434585 U CN 201120434585U CN 202326070 U CN202326070 U CN 202326070U
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Abstract
The utility model discloses a filling piston type industrial pump, which comprises a pumping mechanism, a pumping rack, a lubricating system, an electric system, a power underframe, a hydraulic oil tank, a cooling system, a hydraulic system, a power system and an oil pipe bracket, wherein the pumping mechanism and the lubricating system are arranged on the pumping rack; the hydraulic oil tank and the power system are arranged on the power underframe; the power system adopts two motors to form two groups of motor oil pump units which are the same; the hydraulic system comprises a power station hydraulic system and a pumping hydraulic system; the cooling system comprises two groups of air coolers, and the air coolers are used for cooling return oil, and are longitudinally arranged on the power underframe in parallel; the pumping rack and the power underframe are fixed on the ground, and are at a distance of at least 2 meters; and the pumping hydraulic system and the power station hydraulic system are positioned on the pumping rack and the power underframe respectively, and are in support connection through the oil pipe bracket.
Description
Technical field
The utility model relates to a kind of industrial pump, particularly relates to a kind of piston type industrial pump that is used for filling.
Background technique
Surface subsidence, arable land are destroyed, the underground resources reuse efficiency is not high, the colliery down-hole accident takes place frequently is a difficult problem that perplexs China's mining industry for many years.Ministry of Land and Resources's statistics shows: the whole nation reaches more than 40,000 square kilometre because of the ruined soil of mining, and increases with annual 200 square kilometres speed, causes China to press the coal total amount to reach 13,700,000,000 tons because fear surface subsidence.And model utility has adopted a kind of paste body filling technology now, and its cost is merely 30%～40% of cementing filling cost, and the mine recovery ratio is increased to more than 90%; Prolong the length of service in mine greatly, in addition, this technology is main raw material with the industrial residue; Help the cyclic utilization of waste, existing general piston type industrial pump adopts separate unit list group motor pump unit mostly, though power of motor separate unit power is bigger; But the efficiency ratio of performance adopts the low of two groups of motors, and the stroke of concrete cylinder and master cylinder is the longest also has only 2500mm, and interior switching-over of unit time often; The distributing valve serious wear; The working life of concrete piston is short, and the piston type industrial pump adopts common hopper mostly now, and common hopper adopts single stirring mechanism; The not high and not readily removable imperial replacing of the stirring shaft that has only an integral body, stirring efficiency.
The model utility content
The purpose of the utility model is to overcome the deficiency of existing technology and provides a kind of, and the piston type industrial pump is used in filling.
In order to solve the problems of the technologies described above, the technological scheme of the utility model is:
A kind of filling piston type industrial pump; Comprise pumping mechanism, pumping frame, lubrication system, electrical system, power underframe, hydraulic oil container, cooling system, hydraulic system, power system, oil tube bracket; Said pumping mechanism and said lubrication system are installed on the said pumping frame; The hydraulic oil container and the power system that are equipped with on the said power underframe, said power system adopt two motors to form two groups of identical motor pump unit, and said hydraulic system comprises power station hydraulic system and pumps hydraulic system; Said cooling system comprises two groups of forced air coolers that oil return is cooled off; Said forced air cooler vertically is installed on the said power underframe side by side, and said pumping frame and power underframe fix on the ground, and said pumps hydraulic system and power station hydraulic system lay respectively on said pumping frame and the power underframe.
The utility model, spacing is at least 2 meters between said pumping frame and the said power underframe, is communicated with through sebific duct between said pumps hydraulic system and the power station hydraulic system and supports through said oil tube bracket.
The utility model is provided with the space that can store waste oil and waste water between the crossbeam of said power underframe and the base plate, the bottom in said space is provided with outlet, in the said outlet purge cock is installed.
The concrete cylinder in the utility model, said pumping mechanism and the stroke of master cylinder are 3100mm.
Hopper in the utility model, said pumping mechanism adopts fast disassembly type independently double-stirring machine structure and bilateral door-opening mechanism.
Adopt the piston type industrial pump of technique scheme, the utility model has following advantage:
1, power system adopts two dynamical motor to form two groups of identical motor pump unit, and on the one hand, the separate unit motor power (output) reaches 400kW, and outlet pressure reaches 14MPa than the big 2～3MPa of general piston type industrial pump, and side's amount reaches 200m
3/ h; On the other hand; Two groups of motor pump unit are subsequent use each other, both can work simultaneously by two power, but also separate unit dynamically working; Further improved reliability and versatility, guaranteed in when work just in case one group of power unit cisco unity malfunction and need not shutting down with the filling slurry that guarantees pumping can not solidify and plugging causes tremendous loss.
2, the stroke of concrete cylinder and master cylinder reaches 3100mm, makes pumping side measure and can reduce the switching-over number of times in the unit time under the constant situation, reduces the wearing and tearing of distributing valve, also reduces the number of times of friction back and forth between concrete piston and casing wall, the working life of significant prolongation concrete piston.
3, the power chassis design has the space that can store waste oil, water; Waste oil that flows out from hydraulic oil container, cooling system and power system and waste water directly do not efflux and flow into the space in the power underframe; When the waste oil in the space and waste water are expired soon; Can purge cock be opened,, so more can protect environment waste oil and the unified discharge of waste water.
4, hopper adopts fast disassembly type independently double-stirring machine structure and the design of employing bilateral door-opening mechanism, and fast disassembly type separate double stirring mechanism can make material stir fully, has improved efficient.The bilateral door-opening mechanism adopts one-sided opening the door more to be prone to hopper is cleaned, maintains than common hopper, more is prone to installation, maintenance and waits component with replacing S pipe.
In sum; The utility model is a kind of high-power, high pressure, big pumping side amount and remote piston type industrial pump that carries out paste body filling of carrying of collecting; The problem of can fully solve the colliery surface subsidence, ploughing and destroying improves underground resources coefficient of mining and the purpose that reaches green exploitation.
Description of drawings
Fig. 1 (a) is the plan view of the utility model.
Fig. 1 (b) is the plan view of the utility model.
Fig. 2 is the structural representation of the utility model power underframe.
Fig. 3 (a) is the plan view of the utility model hopper.
Fig. 3 (b) is the plan view of the utility model hopper.
Embodiment
Specify the embodiment of the utility model below in conjunction with accompanying drawing.
To shown in Figure 3, comprise pumping mechanism 1, pumping frame 2, lubrication system 3, electrical system 4, power underframe 5, hydraulic oil container 6, cooling system 7, hydraulic system 8, power system 9, oil tube bracket 10 like Fig. 1.Said pumping mechanism 1 and said lubrication system 3 are housed on the described pumping frame 2, and said lubrication system 3 is made up of lubricant pump, lubricated copper pipe, afflux distributing valve etc., is mainly used in lubricating said pumping mechanism 1.Said power system 9 is made up of two groups of identical motors and oil pump; The running of driven by motor oil pump; Carrying out high pressure again from said hydraulic oil container 6 absorption hydraulic oil pumps to said hydraulic system 8; Said hydraulic system 8 is divided into power station hydraulic system and pumps hydraulic system, accomplishes the control to the piston type industrial pump through the combination of a series of directions, pressure, flow control valve.Said cooling system 7 mainly is made up of two groups of identical forced air coolers, vertically is installed on the said power underframe 5 side by side, and oil return is cooled off.Described hydraulic oil container 6, power system 9 all are installed on the said power underframe 5.Said pumping frame 2 all is fixed on the level ground through stone bolt with power underframe 5; And fore-and-aft distance remains on 2 meters between pumping frame and power underframe most proximal end; And said pumps hydraulic system and power station hydraulic system lay respectively on said pumping frame 2 and the power underframe 5, between connect through said oil tube bracket 10 usefulness sebific ducts.
This device pumping mechanism 1 adopts pure hydraulic control; The pure hydraulic control of distributing valve switching-over, do not adopt traditional reversing mode: promptly installing signal inductor on the master cylinder or on water tank installing send electrical signal near switch and control switching-over through the PLC of automatical control system.Adopt this structure and control mode to accomplish: do not have electric liquid conversion links, reliability is higher, and design of Hydraulic System has dropped to minimum hydraulic shock, stable working.
This device concrete cylinder adopts the duplex plating chromium process to reach 300 μ m, can improve its wear resistance.
This device glasses plate and cutting ring 11 tungsten carbide buttons, longer service life.
Power system 9 provides power for the piston type industrial pump; The main oil pump group is driven by threephase asynchronous; Suck hydraulic oil from hydraulic oil container 7; The pressure oil that main oil pump pumps gets into the main valve group through hard tube and high pressure resistant sebific duct, after the control of main valve group distributes, gets into the pumping master cylinder and drive the concrete pistons work to accomplish pumpdown, and the pressure oil that auxiliary oil pump pumps gets into the distributing valve group respectively, stirs valve group and multi-way valve through hard tube and high pressure resistant sebific duct; Get into pendulum valve oil cylinder, stirring motor by these valve group control hydraulic oil again, and drive its work.Master cylinder, pendulum valve oil cylinder, stirring motor are all realized orderly action through its corresponding valve group of the control of the central control unit PLC in the automatical control system.When machine works after a period of time oil temperature rise, the air cooling radiator that the oil return of some gets into cooling system 7 through the piece that the confluxes oil sump tank that dispels the heat, also some hydraulic oil is through oil return piece and the one-way valve entering return filter oil sump tank again that confluxes.
Pumping mechanism 1 is that the piston type industrial pump carries out the actuator that lotion is filled conveying.The working procedure of complete machine is: main pump pressure oil is gone into master cylinder through a series of pipelines and main valve are laggard, and the main oil cylinder piston bar is connected with the concrete piston, drives the concrete pistons work; Concrete cylinder one end is connected with hopper, and the S valve assembly promotes through the control of pendulum valve oil cylinder; During normal pumpdown, the lotion slip of force feed pumps through the S valve during concrete piston-advance, and the concrete piston sucks the concrete cylinder with the lotion slip in the hopper when retreating.Through hydraulicchange-over valve control, make the main oil cylinder piston switching-over, realize moving in circles uninterrupted pumping.
Claims (5)
1. filling piston type industrial pump; Comprise pumping mechanism (1), pumping frame (2), lubrication system (3), electrical system (4), power underframe (5), hydraulic oil container (6), cooling system (7), hydraulic system (8), power system (9), oil tube bracket (10); Said pumping mechanism (1) and said lubrication system (3) are installed on the said pumping frame (2); Hydraulic oil container (6) that is equipped with on the said power underframe and power system (9); Said hydraulic system (8) comprises power station hydraulic system and pumps hydraulic system; Said cooling system (7) comprises two groups of forced air coolers that oil return is cooled off, and said forced air cooler vertically is installed on the said power underframe (5) side by side, and said pumping frame (2) fixes on the ground with power underframe (5); Said pumps hydraulic system and power station hydraulic system lay respectively on said pumping frame (2) and the power underframe (5), it is characterized in that: said power system (9) adopts two motors to form two groups of identical motor pump unit.
2. a kind of filling piston type industrial pump according to claim 1; It is characterized in that: spacing is at least 2 meters between said pumping frame (2) and the said power underframe (5), is communicated with through sebific duct between said pumps hydraulic system and the power station hydraulic system and supports through said oil tube bracket (10).
3. a kind of filling piston type industrial pump according to claim 1; It is characterized in that: be provided with the space that to store waste oil and waste water between the crossbeam (12) of said power underframe (5) and the base plate (13); The bottom in said space is provided with outlet, and purge cock (14) is installed in the said outlet.
4. a kind of filling piston type industrial pump according to claim 1 is characterized in that: the concrete cylinder in the said pumping mechanism (1) and the stroke of master cylinder are 3100mm.
5. a kind of filling piston type industrial pump according to claim 1 is characterized in that: the hopper (15) in the said pumping mechanism adopts fast disassembly type independently double-stirring machine structure (17) and bilateral door-opening mechanism (16).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201120434585XU CN202326070U (en) | 2011-11-04 | 2011-11-04 | Filling piston type industrial pump |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201120434585XU CN202326070U (en) | 2011-11-04 | 2011-11-04 | Filling piston type industrial pump |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202326070U true CN202326070U (en) | 2012-07-11 |
Family
ID=46438052
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201120434585XU Expired - Lifetime CN202326070U (en) | 2011-11-04 | 2011-11-04 | Filling piston type industrial pump |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202326070U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104776003A (en) * | 2014-07-17 | 2015-07-15 | 飞翼股份有限公司 | Piston type industrial conveying pump |
-
2011
- 2011-11-04 CN CN201120434585XU patent/CN202326070U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104776003A (en) * | 2014-07-17 | 2015-07-15 | 飞翼股份有限公司 | Piston type industrial conveying pump |
| CN104776003B (en) * | 2014-07-17 | 2016-05-11 | 飞翼股份有限公司 | A kind of piston type industry delivery pump |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20120711 |
|
| CX01 | Expiry of patent term |