CN202323248U - Energy-saving air-jet loom - Google Patents

Energy-saving air-jet loom Download PDF

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Publication number
CN202323248U
CN202323248U CN2011204662722U CN201120466272U CN202323248U CN 202323248 U CN202323248 U CN 202323248U CN 2011204662722 U CN2011204662722 U CN 2011204662722U CN 201120466272 U CN201120466272 U CN 201120466272U CN 202323248 U CN202323248 U CN 202323248U
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China
Prior art keywords
bolster
air
air pump
energy
check valve
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Expired - Fee Related
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CN2011204662722U
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Chinese (zh)
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宋邓千
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Individual
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Individual
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Abstract

The utility model relates to an energy-saving air-jet loom and belongs to the field of textile machinery. The energy-saving air-jet loom comprises an off-machine air pump, a main shaft, a gas storage tank, at least one set of buffer part, a main nozzle, at least one set of auxiliary nozzle and at least one set of on-machine air pump, wherein the off-machine air pump is connected with the gas storage tank, the gas storage tank is connected with the buffer part, the buffer part is connected with the on-machine air pump, the main nozzle and the auxiliary nozzle are connected with the buffer part, a fixing base is arranged at the bottom of the main shaft, a balance wheel is arranged on the fixing base, the top of the main shaft is connected with the on-machine air pump, and the main shaft and the on-machine air pump are driven by a belt. According to the utility model, the on-machine air pump is used for supplying air continuously, and the off-machine air pump is not required to run at all times. The energy-saving air-jet loom has the advantages that the energy consumption and the cost are greatly reduced, the weaving quality is improved, and the service life of the machine is prolonged.

Description

A kind of energy-saving air-jet loom
Technical field
The utility model relates to field of textile machinery, relates in particular to a kind of energy-saving air-jet loom.
Background technology
The large-scale loom that current China generally uses all is the profiled steel reed formula air-jet loom machine of import type, and such loom has that weaving speed is fast, the advantage of fabric amplitude broad, but it also has some shortcomings; Especially this type loom must be equipped with the special-purpose supply station that contains organic outer air pump, by the outer air pump central gas supply of machine, as long as a loom job is arranged; Supply station all must start continue air feed; Its power consumption is very big, and use and maintenance technique requirement height, and maintenance cost is high; In addition, such air-jet loom is when normal operation, and the whole vibrations of fuselage are more violent, not only influence the quality of weaving cotton cloth, and also shortened the service life of machine.
The utility model content
In order to solve the problem of above-mentioned existence, the purpose of the utility model provides a kind of energy-saving air-jet loom, reduces energy consumption significantly, reduces cost, and improves the quality of weaving cotton cloth, and prolongs the service life of machine.
The purpose of the utility model is achieved in that
A kind of energy-saving air-jet loom comprises machine outer air pump, motor and the mechanism of weaving cotton cloth, and is provided with main shaft, main burner and the first auxilliary nozzle in this mechanism of weaving cotton cloth; Said main shaft bottom is connected with said motor, and said main shaft and said motor are through the V-belt transmission, and wherein said main shaft bottom is provided with firm banking; This firm banking is provided with stabilizer, and said firm banking central protuberance has screw rod, and screw rod is passed at the stabilizer center; Tightly fixing with nut; Said stabilizer and said firm banking are provided with circular groove by several bolted in the middle of the said stabilizer, and said stabilizer is positioned at the outside of V-belt.
Preferably; Said energy-saving air-jet loom also comprises air accumulator, weft accumulator, first bolster and the first machine band air pump, and the outer air pump of said machine is connected with said air accumulator, and said air accumulator connects first bolster; Said first bolster is connected with the said first machine band air pump; Said main burner, the said first auxilliary nozzle are connected with first bolster, and said first bolster is provided with first check valve, second check valve and the 3rd check valve, and said air accumulator is connected with main burner respectively at two ends up and down; Said main shaft top is connected with said machine band air pump, and said main shaft and said machine band air pump are by belt transmission.
Preferably, second bolster and the 3rd bolster that also be provided with the second auxilliary nozzle that matches with the said first auxilliary nozzle and the 3rd auxilliary nozzle, the second machine band air pump that matches with the said first machine band air pump and the 3rd machine band air pump in said a kind of energy-saving air-jet loom, match with said first bolster.
Preferably, said second bolster is provided with the 4th check valve, the 5th check valve and the 6th check valve, and said the 3rd bolster is provided with the 7th check valve, the 8th check valve and the 9th check valve.
Preferably; Said weft accumulator is provided with first electromagnetic valve; Said air accumulator and said first bolster, second bolster, the 3rd bolster junction are provided with second electromagnetic valve; Said air accumulator upper end is provided with the 3rd electromagnetic valve with said main burner junction, and said air accumulator lower end and main burner junction are provided with the 4th electromagnetic valve.
Preferably, be provided with angular transducer between said air accumulator and said weft accumulator.
Preferably, be provided with barometric control unit between said the 3rd electromagnetic valve and said main burner.
The utility model utilizes the outer air pump of machine that a bigger initial launch air pressure is provided through organic band air pump, air accumulator and bolster are set, and successfully draws first latitude, during normal operation; Machine band air pump continues air feed for main burner and auxilliary nozzle, and the outer air pump of machine is given the air accumulator air feed indirectly, and the air pressure of air accumulator is remained in certain scope; The outer air pump of machine need not the running of always starting shooting, and machine band air pump power is less, and energy consumption is low; Therefore, save energy consumption significantly, reduced cost; An end that connects motor at main shaft is provided with stabilizer, utilizes the weight and the centripetal force of stabilizer, the vibrations when having reduced machine operation significantly; Improve mechanical stability, made the electric current of motor steady simultaneously, improved the quality of weaving cotton cloth; Prolong the service life of machine, practiced thrift energy consumption.
Description of drawings
Fig. 1 is the structural representation of the utility model;
Fig. 2 is the cutaway view of the utility model stabilizer.
Wherein, 1, the outer air pump of machine, 2, air accumulator, 3, first bolster, 4, second bolster, the 5, the 3rd bolster; 6, the first machine band air pump, 7, the second machine band air pump, the 8, the 3rd machine band air pump, 9, main burner, 10, the first auxilliary nozzle, 11, the second auxilliary nozzle; 12, the 3rd auxilliary nozzle, 13, first check valve, 14, second check valve, the 15, the 3rd check valve, the 16, the 4th check valve, the 17, the 5th check valve; 18, the 6th check valve, the 19, the 7th check valve, the 20, the 8th check valve, the 21, the 9th check valve, 22, weft accumulator; 23, first electromagnetic valve, 24, second electromagnetic valve, the 25, the 3rd electromagnetic valve, the 26, the 4th electromagnetic valve, 27, barometric control unit; 28, angular transducer, 29, motor, 30, main shaft, 31 firm bankings, 32, stabilizer; 33, bolt, 34, nut, 35, the V-belt, 36, belt, 37, the mechanism of weaving cotton cloth.
The specific embodiment
Below in conjunction with description of drawings,, the structure and the workflow of the utility model is described further with regard to an embodiment of the utility model.
As shown in Figure 1, in an embodiment of the described a kind of energy-saving air-jet loom of the utility model, said a kind of energy-saving air-jet loom comprises:
Machine outer air pump 1, air accumulator 2, the mechanism 37 of weaving cotton cloth, main burner 9, the first auxilliary nozzle 10; Main shaft 30, motor 29 and weft accumulator 22; The outer air pump 1 of said machine is connected with said air accumulator 2; Said air accumulator 2 is connected with first bolster 3; Said first bolster 3 is connected with the first machine band air pump 6, main burner 9 and the first auxilliary nozzle 10, and said first bolster 3 is provided with first check valve 13, second check valve 14 and the 3rd check valve 15, and said first check valve, 13 control air accumulators 2 can only be to first bolster, 3 air feed; Said second check valve, 14 controls, the first machine band air pump 6 can only be to first bolster, 3 air feed, and the 3rd check valve 15 control gases can only lead to the main burner 9 and the first auxilliary nozzle 10 from first bolster 3.
Accordingly; In a preferred version of the utility model; Said a kind of energy-saving air-jet loom also is provided with second bolster 4 and the 3rd bolster 5 that matches with said first bolster 3; Said first bolster 3, said second bolster 4 and said the 3rd bolster 5 are used for regulating the air feed to main burner 9 and auxilliary nozzle; Said second bolster 4 is connected with the second machine band air pump 7 and the second auxilliary nozzle 11, and said second bolster 4 is provided with the 4th check valve 16, the 5th check valve 17 and the 6th check valve 18, and said the 4th check valve 16 control air accumulators 2 can only be to second bolster, 4 air feed; Said the 5th check valve 17 controls second machine band air pump 7 can only be to second bolster, 4 air feed, and the 6th check valve 18 control gases can only lead to the second auxilliary nozzle 11 from second bolster 4; Said the 3rd bolster 5 is connected with the 3rd machine band air pump 8 and the 3rd auxilliary nozzle 12; Said the 3rd bolster 5 is provided with the 7th check valve 19, the 8th check valve 20 and the 9th check valve 21; Said the 7th check valve 19 control air accumulators 2 can only be to the 3rd bolster 5 air feed; Said the 8th check valve 20 controls the 3rd machine band air pump 8 can only be to the 3rd bolster 5 air feed, and the 9th check valve 21 control gases can only lead to the 3rd auxilliary nozzle 12 from the 3rd bolster 5.The said first auxilliary nozzle 10, the said second auxilliary nozzle 11 and the said the 3rd auxilliary nozzle 12 are arranged side by side; Orientation is consistent with the air blowing direction of main burner 9; Said main burner ejection gas drives parallel; The said first auxilliary nozzle, the said second auxilliary nozzle and the auxiliary parallel that drives of the said the 3rd auxilliary nozzle ejection gas finally drive parallel and pass layer.
Said weft accumulator 22 is in order to store parallel; Said weft accumulator 22 is provided with first electromagnetic valve 23; Said air accumulator 2 top and bottom are connected with main burner 9 respectively; Said air accumulator 2 is provided with second electromagnetic valve 24, the 3rd electromagnetic valve 25 and the 4th electromagnetic valve 26, the gas break-make that said second electromagnetic valve, the 24 control air accumulators 2 and first bolster 3, second bolster 4 and the 3rd bolster are 5; Said the 3rd electromagnetic valve 25 is positioned at air accumulator 2 upper ends, the gas break-make that control air accumulator 2 upper ends and main burner are 9; Said the 4th electromagnetic valve 26 is positioned at air accumulator 2 lower ends, the gas break-make that control air accumulator 2 lower ends and main burner are 9.Be provided with barometric control unit 27 at said the 3rd electromagnetic valve 25 and 9 of main burners, the air pressure size of these barometric control unit 27 control air accumulators 2 upper end air feed.Said first electromagnetic valve 23 is connected with angular transducer 28 with said the 4th electromagnetic valve 26, the switch of angular transducer 28 control first electromagnetic valves 23 and the 4th electromagnetic valve 26; Said first electromagnetic valve is opened first electromagnetic valve through the signal that said angular transducer provides, and emits parallel.Said the 4th electromagnetic valve is opened the 4th electromagnetic valve through the signal that said angular transducer provides, and said air accumulator lower end will provide an assist gas pressure to said main burner.
As shown in Figure 2, said main shaft 30 bottoms are connected with said motor 29, and through V-belt 35 transmissions; Said main shaft 30 bottoms are provided with firm banking 31, and this firm banking 31 is provided with stabilizer 32, and said firm banking 31 central protuberance have screw rod; Screw rod is passed at stabilizer 32 centers, and is tightly fixing with nut 34, and said stabilizer 32 is fastening by four bolts 33 with said firm banking 31; Said stabilizer 32 is shaped as circle, and the centre is provided with circular groove, and said stabilizer 32 is positioned at a side of V-belt 35; Thus, stabilizer 32 can produce a centripetal force, helps stablizing the whole mechanism 37 of weaving cotton cloth.Said main shaft 30 tops are connected with the said first machine band air pump 6; Said main shaft 30 and the said first machine band air pump 6 are by belt 36 transmissions; The said first machine band air pump 6; The gear that said second machine band air pump 7 and said the 3rd machine band air pump are 8 is engaged, Synchronous Transmission, and the air feed frequency of machine band air pump is consistent with the frequency that penetrates parallel thus.
The working method of the utility model is: after the outer air pump 1 of machine started, the outer air pump 1 of machine was to 2 li inflations of air accumulator, and the 3rd electromagnetic valve 25 is in often opens shape, and air accumulator 2 continues the air pressure that provides meagre for main burner 9 through barometric control unit 27; The machine band property that keeps parallel when treating that air accumulator 2 reaches specified air pressure, is opened second electromagnetic valve 24, and gas gets into main burner 9 and auxilliary nozzle through bolster; Starter motor 29, motor 29 drives main shaft 30, and main shaft 30 drives machine band air pump again; Machine band air pump to main burner 9 and auxilliary nozzle air feed, treats that success draws first latitude through bolster, closes second electromagnetic valve 24; Air accumulator 2 lower ends are through the switch of angular transducer 28 controls the 4th electromagnetic valve 26, and discontinuous is given main burner 9 air feed, and air-jet loom normally moves; The outer air pump 1 of machine is given air accumulator 2 air feed indirectly, and the air pressure of air accumulator 2 is remained in the specified scope, and the outer air pump 1 of machine need not the running of always starting shooting; Outer air pump 1 power consumption of machine is big, and cost is high, and the power consumption of machine band air pump is little; Cost is low, has therefore practiced thrift energy consumption significantly, has reduced cost; When air-jet loom normally moves,, utilize the weight and the centripetal force of stabilizer 32 owing to be provided with stabilizer 32 at main shaft 30 1 ends; Vibrations when having reduced machine operation significantly; Improve mechanical stability, improved the quality of weaving cotton cloth simultaneously, increased the service life of machine.
The above only is the preferred implementation of the utility model; Should be pointed out that to those skilled in the art, under the prerequisite that does not break away from the utility model creation design; Can also make some similar distortion and improvement, these also should be regarded as within the protection domain of the utility model.

Claims (7)

1. an energy-saving air-jet loom comprises machine outer air pump, motor and the mechanism of weaving cotton cloth, and is provided with main shaft, main burner and the first auxilliary nozzle in this mechanism of weaving cotton cloth; Said main shaft bottom is connected with said motor, and said main shaft and said motor is characterized in that through the V-belt transmission; Said main shaft bottom is provided with firm banking, and this firm banking is provided with stabilizer, and said firm banking central protuberance has screw rod; Screw rod is passed at the stabilizer center, and is tightly fixing with nut, and said stabilizer and said firm banking are by several bolted; Be provided with circular groove in the middle of the said stabilizer, said stabilizer is positioned at the outside of V-belt.
2. a kind of energy-saving air-jet loom according to claim 1; It is characterized in that; Said energy-saving air-jet loom also comprises air accumulator, weft accumulator, first bolster and the first machine band air pump, and the outer air pump of said machine is connected with said air accumulator, and said air accumulator connects first bolster; Said first bolster is connected with the said first machine band air pump; Said main burner, the said first auxilliary nozzle are connected with first bolster, and said first bolster is provided with first check valve, second check valve and the 3rd check valve, and said air accumulator is connected with main burner respectively at two ends up and down; Said main shaft top is connected with the said first machine band air pump, and said main shaft and the said first machine band air pump are by belt transmission.
3. a kind of energy-saving air-jet loom according to claim 2; It is characterized in that second bolster and the 3rd bolster that also be provided with the second auxilliary nozzle that matches with the said first auxilliary nozzle and the 3rd auxilliary nozzle, the second machine band air pump that matches with the said first machine band air pump and the 3rd machine band air pump in said a kind of energy-saving air-jet loom, match with said first bolster.
4. a kind of energy-saving air-jet loom according to claim 3; It is characterized in that; Said second bolster is provided with the 4th check valve, the 5th check valve and the 6th check valve, and said the 3rd bolster is provided with the 7th check valve, the 8th check valve and the 9th check valve.
5. a kind of energy-saving air-jet loom according to claim 4; It is characterized in that; Said weft accumulator is provided with first electromagnetic valve; Said air accumulator and said first bolster, second bolster, the 3rd bolster junction are provided with second electromagnetic valve, and said air accumulator upper end is provided with the 3rd electromagnetic valve with said main burner junction, and said air accumulator lower end and main burner junction are provided with the 4th electromagnetic valve.
6. a kind of energy-saving air-jet loom according to claim 5 is characterized in that, is provided with angular transducer between said air accumulator and said weft accumulator.
7. a kind of energy-saving air-jet loom according to claim 6 is characterized in that, is provided with barometric control unit between said the 3rd electromagnetic valve and said main burner.
CN2011204662722U 2011-11-22 2011-11-22 Energy-saving air-jet loom Expired - Fee Related CN202323248U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2011204662722U CN202323248U (en) 2011-11-22 2011-11-22 Energy-saving air-jet loom

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Application Number Priority Date Filing Date Title
CN2011204662722U CN202323248U (en) 2011-11-22 2011-11-22 Energy-saving air-jet loom

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CN202323248U true CN202323248U (en) 2012-07-11

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103866476A (en) * 2014-02-24 2014-06-18 江苏宋和宋智能科技有限公司 Independent air supply device and using method thereof
CN104988643A (en) * 2015-06-12 2015-10-21 范红梅 Air-jet loom
CN111041666A (en) * 2018-10-15 2020-04-21 株式会社丰田自动织机 Multicolor air-jet loom

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103866476A (en) * 2014-02-24 2014-06-18 江苏宋和宋智能科技有限公司 Independent air supply device and using method thereof
CN104988643A (en) * 2015-06-12 2015-10-21 范红梅 Air-jet loom
CN111041666A (en) * 2018-10-15 2020-04-21 株式会社丰田自动织机 Multicolor air-jet loom

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C14 Grant of patent or utility model
GR01 Patent grant
C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20120711

Termination date: 20121122