CN202321792U - Novel barreled wire welding machine - Google Patents
Novel barreled wire welding machine Download PDFInfo
- Publication number
- CN202321792U CN202321792U CN2011203878607U CN201120387860U CN202321792U CN 202321792 U CN202321792 U CN 202321792U CN 2011203878607 U CN2011203878607 U CN 2011203878607U CN 201120387860 U CN201120387860 U CN 201120387860U CN 202321792 U CN202321792 U CN 202321792U
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- welding wire
- wire
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Abstract
The utility model provides a novel barreled wire welding machine, which comprises a wire releasing machine, an aligning mechanism, a wire winding barrel, a rotating disc and a rotation driving mechanism. The aligning mechanism is arranged in a box body, the box body is arranged on a support, the wire releasing machine is arranged at the front end of the box body, a wire leading device is arranged at the position of an outlet on the outer side of the box body, and the rotation driving mechanism is arranged on the middle portion of a bottom support and connected with the rotating disc through an eccentric shaft. The wire winding barrel is in rotatable connection with the rotating disc, a conveying device is arranged at the rear end of the aligning mechanism in the box body, a barrel core is arranged in the wire winding barrel, a vibrator is installed in the bottom support, and the vibrator is connected with the rotating disc. Welding wires get out from the wire releasing machine and pass through the aligning mechanism, the conveying machine and the wire leading device, and the tracks of the welding wires in horizontal devices of the aligning mechanism, the conveying device and the wire leading device are on the same horizontal line. The novel barreled wire welding machine is high in automation degree, ensures the welding wires to be distributed in a plum blossom shape, ensures quality of barreled welding wires, has the effect of compacting the welding wires, increases welding wire containing quantity of a welding wire barrel, saves packaging, and has the advantages of being simple in structure, convenient to maintain, low in manufacture cost, high in production efficiency and the like.
Description
Technical field
The utility model belongs to welding wire production facilities technical field, especially relates to a kind of barreled welding wire machine.
Background technology
In existing technology, general barreled welding wire machine is in the lower end of take-up bucket rotating disk to be installed, and the speed of regulating rotating disk realizes the winding displacement of plum blossom shape; The defective that this method exists is that degree of automation is not high, and along with increasing gradually of welding wire, the weight of take-up bucket also increases gradually; Increased the lifting capacity of rotating disk, the speed of rotating disk is difficult to control, and this directly influences the winding displacement quality of welding wire; In case the generation entanglement causes scrapping of whole bucket welding wire.Present in addition barreled welding wire machine can not guarantee the arrangement of welding wire consolidation, and it is comparatively loose that welding wire is arranged, and increased packing cost; Influence the transportation and the storage of product, reduced production efficiency, and in the transportation of barreled welding wire; Cause the welding wire in the bucket chaotic easily, influence the quality of product.Barreled welding wire machine complex structure is bulky at present, and electrical equipment control is had relatively high expectations; Manufacturing cost is high, and operator's know-how is required height, is inappropriate for the application of medium-sized and small enterprises; Therefore be necessary to research and develop a kind of simple in structure; Easy to operate, degree of automation is high, and is time saving and energy saving and guarantee the novel barreled welding wire machine of welding wire quality.
Summary of the invention
The problem that the utility model will solve provides a kind of barreled welding wire machine that guarantees the winding displacement quality and have the consolidation function, especially is fit to the barreled welding wire of quincunx winding displacement.
For solving the problems of the technologies described above, the technical scheme that the utility model adopts is: a kind of novel barreled welding wire machine comprises paying out machine, straightening mechanism, take-up bucket, rotating disk, rotating drive mechanism; Straightening mechanism is positioned at casing, and casing places on the support, and paying out machine is positioned at the front end of casing; The exit in the casing outside is provided with draws silk device, and rotating drive mechanism is positioned at the collet middle part and is connected through eccentric shaft with rotating disk, and take-up bucket and rotating disk removably connect; The rear end of straightening mechanism is provided with feedway in the casing; The take-up bucket is built-in with a barrel core, and collet inside is by there being vibrator, and vibrator is connected with rotating disk.
Further, the said silk device that draws is divided into two parts, and a part is a horizontal device, and to the central axis of take-up bucket, another part is the circular arc device from the exit of casing, and several edger rolls wheels are uniformly distributed in the both sides of circular arc device inside center line.
Further, circular arc device inside center line place circle diameter equals the radius sum of radius with the bucket core of take-up bucket.
Further, feedway comprises four running rollers, and two running rollers are positioned at upside, and two other running roller and preceding two running rollers are symmetrically distributed in its downside, and the track that symmetric line and straightening mechanism welding wire pass through is on same horizon; Running roller is connected with the feed drive motor.
Further, said straightening mechanism comprises horizontal straightener and vertical straightener.
Further, said horizontal straightener comprise several edger rolls wheel on horizontal surface evenly respectively at horizontal both sides, said vertical MOD comprises several horizontal running rollers, on vertical surface, is uniformly distributed in horizontal upper and lower side.
Further, be provided with springing between said rotating disk and the vibrator.
Further, said rotating drive mechanism is for rotating AC servo motor.
Further, said rotating drive mechanism, feed drive motor, vibrator are electrically connected with electrical apparatus control system respectively
Welding wire comes out from paying out machine, through straightening mechanism, feedway, draw horizontal device in the silk device track on same horizon.
Advantage and the good effect that the utlity model has are: owing to adopt technique scheme, straightening mechanism butt welding silk carries out straightening, avoids the bending of welding wire, influences the quality of product.Draw silk device and guarantee that welding wire falls in the take-up bucket according to projected path, labyrinths such as Wirewinding roller, anchor fitting are saved in take-up bucket inside.Through the operation of electrical apparatus control system control rotating drive mechanism, feed drive motor, vibrator, degree of automation is high, guarantees that welding wire is by the arrangement of plum blossom shape; Thereby better guarantee the quality of barreled welding wire, and vibrator can play the effect of consolidation welding wire, increase the total amount that the welding wire tube holds welding wire; Save packing and storage cost; And have simple in structurely, easy to maintenance, tooling cost is low, the production efficiency advantages of higher.
Description of drawings
Fig. 1 is the simple structure front view of a kind of novel barreled welding wire machine of the utility model
Fig. 2 is the simple structure birds-eye view that draws silk device of a kind of novel barreled welding wire machine of the utility model
Among the figure:
1, paying out machine 2, horizontal straightener 3, vertical straightener
4, feedway 5, draw silk device 6, casing
7, take-up bucket 8, bucket core 9, rotating disk
10, rotate AC servo motor 11, springing 12, vibrator
13, support
The specific embodiment
Like Fig. 1, shown in 2, a kind of novel barreled welding wire machine of the utility model comprises paying out machine 1, straightening mechanism, take-up bucket 7, rotating disk 9, rotating drive mechanism; Straightening mechanism is positioned at casing 6, and casing 6 places on the support 13, and paying out machine 1 is positioned at the front end of casing 6; The exit in casing 6 outsides is provided with draws silk device 5, and rotating drive mechanism is positioned at collet 14 middle parts and is connected through eccentric shaft with rotating disk 9, and take-up bucket 7 removably connects with rotating disk 9; The rear end of straightening mechanism is provided with feedway 4 in the casing 6; Take-up bucket 7 is built-in with barrel core 8, and collet (14) is inner by vibrator 12 is arranged, and vibrator 12 is connected with rotating disk 9 and also is provided with springing 11 between the two.Said rotating drive mechanism preferably rotates AC servo motor 10.
The said silk device 5 that draws is divided into two parts, and a part is a horizontal device, and to the central axis of take-up bucket, another part is the circular arc device from the exit of casing 6, and several edger rolls wheels are uniformly distributed in the both sides of circular arc device inside center line.And guarantee that circular arc device inside center line place circle diameter equals the radius sum of radius with the bucket core 8 of take-up bucket 7.
Feedway 4 comprises four running rollers, and two running rollers are positioned at upside, and two other running roller and preceding two running rollers are symmetrically distributed in its downside, and the track that symmetric line and straightening mechanism welding wire pass through is on same horizon; Running roller is connected with the feed drive motor.
Said straightening mechanism comprises horizontal straightener 2 and vertical straightener 3; Wherein said horizontal straightener 2 comprise several edger rolls wheel on horizontal surface evenly respectively at horizontal both sides; Said vertical MOD 3 comprises several horizontal running rollers, on vertical surface, is uniformly distributed in horizontal upper and lower side.
Said rotation AC servo motor 10, feed drive motor, vibrator 12 are electrically connected with electrical apparatus control system respectively, through the operation of PLC system control the utility model.
Welding wire comes out from paying out machine, through straightening mechanism, feedway 4, draw horizontal device in the silk device 5 track on same horizon.
The working process of this instance: open AC servo motor 10, feed drive motor, welding wire comes out successively through horizontal straightener 2 from paying out machine 1, vertically straightener 3 carries out twice straightening, and through feedway 4, the feed drive driven by motor running rollers in the feedway 4 rotate; Play the effect that welding wire rolls forward that drives, get into and draw silk device 5, draw silk device 5 guiding welding wires and get into particular trajectory; This moment, AC servo motor 10 drove rotating disks 9 existing eccentric autobiographies around eccentric shaft, the change accentric of a little revolution again, guarantee wire spool both with the outer wall inscribe of bucket core 8; Again with the inwall inscribe of take-up bucket 7, and two face mutually have between the wire spool staggered, thereby cloth becomes the plum blossom shape uniformly; When the welding wire in getting into take-up bucket 7 reached certain amount, vibrator 12 was opened, and drives springing 11 and vibrates; Thereby drive rotating disk 9 vibrations, guarantee that the consolidation of welding wire is arranged, the cost that reduces packing and store; And in transportation, be difficult for causing the confusion of welding wire, guarantee the quality of welding wire.
The utility model saves take-up bucket inside and arranges the labyrinth that is provided with by quincuncial pile for guaranteeing welding wire; Only can welding wire be introduced respective track by the action of gravity of drawing silk device 5 and welding wire; The bucket of take-up simultaneously 7 is being made eccentric motion, can realize the arrangement of plum blossom shape.
More than the embodiment of the utility model is specified, but said content is merely the preferred embodiment of the utility model, can not be considered to be used to limit the practical range of the utility model.All equalizations of doing according to the utility model application range change and improve etc., all should still belong within the patent covering scope of the utility model.
Claims (9)
1. a novel barreled welding wire machine comprises paying out machine (1), straightening mechanism, take-up bucket (7), rotating disk (9), rotating drive mechanism, and it is characterized in that: straightening mechanism is positioned at casing (6); Casing (6) places on the support (13), and paying out machine (1) is positioned at the front end of casing (6), and the exit in casing (6) outside is provided with draws silk device (5); Rotating drive mechanism is positioned at collet (14) middle part and is connected through eccentric shaft with rotating disk (9); Take-up bucket (7) removably connects with rotating disk (9), and the rear end of the interior straightening of casing (6) mechanism is provided with feedway (4), and take-up bucket (7) is built-in with a barrel core (8); Collet (14) is inner by vibrator (12) is arranged, and vibrator (12) is connected with rotating disk (9).
2. a kind of novel barreled welding wire machine according to claim 1; It is characterized in that: the said silk device (5) that draws is divided into two parts; A part is a horizontal device; To the central axis of take-up bucket, another part is the circular arc device from the exit of casing (6), and several edger rolls wheels are uniformly distributed in the both sides of circular arc device inside center line.
3. a kind of novel barreled welding wire machine according to claim 2 is characterized in that: circular arc device inside center line place circle diameter equals the radius sum of radius with the bucket core (8) of take-up bucket (7).
4. a kind of novel barreled welding wire machine according to claim 1; It is characterized in that: feedway (4) comprises four running rollers; Two running rollers are positioned at upside; Two other running roller and preceding two running rollers are symmetrically distributed in its downside, and the track that symmetric line and straightening mechanism welding wire pass through and the outlet of casing (6) are on same horizon; Running roller is connected with the feed drive motor.
5. a kind of novel barreled welding wire machine according to claim 1 is characterized in that: said straightening mechanism comprises horizontal straightener (2) and vertical straightener (3).
6. a kind of novel barreled welding wire machine according to claim 3; It is characterized in that: said horizontal straightener (2) comprise several edger rolls wheel on horizontal surface evenly respectively at horizontal both sides; Said vertical MOD (3) comprises several horizontal running rollers, on vertical surface, is uniformly distributed in horizontal upper and lower side.
7. a kind of novel barreled welding wire machine according to claim 1 is characterized in that: be provided with springing (11) between said rotating disk (9) and the vibrator (12).
8. a kind of novel barreled welding wire machine according to claim 1 is characterized in that: said rotating drive mechanism is for rotating AC servo motor (10).
9. according to claim 1 or 4 described a kind of novel barreled welding wire machines, it is characterized in that: said rotating drive mechanism, feed drive motor, vibrator (12) are electrically connected with electrical apparatus control system respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011203878607U CN202321792U (en) | 2011-10-13 | 2011-10-13 | Novel barreled wire welding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011203878607U CN202321792U (en) | 2011-10-13 | 2011-10-13 | Novel barreled wire welding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202321792U true CN202321792U (en) | 2012-07-11 |
Family
ID=46433782
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011203878607U Withdrawn - After Issue CN202321792U (en) | 2011-10-13 | 2011-10-13 | Novel barreled wire welding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202321792U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102358537A (en) * | 2011-10-13 | 2012-02-22 | 天津市旭智机电设备开发有限公司 | Novel barreled wire bonder |
| CN102989835A (en) * | 2012-11-09 | 2013-03-27 | 江苏熙友磁电科技有限公司 | Copper wire take-up device |
| CN103949502A (en) * | 2014-04-27 | 2014-07-30 | 唐山正元管业有限公司 | Bent guide rod straightening device |
| CN106163692A (en) * | 2014-01-30 | 2016-11-23 | 哈里森斯平克斯部件有限公司 | Coiler device and method |
| CN111151925A (en) * | 2020-02-19 | 2020-05-15 | 云南铝业股份有限公司 | Production method of ER5356 barreled aluminum alloy welding wire |
-
2011
- 2011-10-13 CN CN2011203878607U patent/CN202321792U/en not_active Withdrawn - After Issue
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102358537A (en) * | 2011-10-13 | 2012-02-22 | 天津市旭智机电设备开发有限公司 | Novel barreled wire bonder |
| CN102989835A (en) * | 2012-11-09 | 2013-03-27 | 江苏熙友磁电科技有限公司 | Copper wire take-up device |
| CN106163692A (en) * | 2014-01-30 | 2016-11-23 | 哈里森斯平克斯部件有限公司 | Coiler device and method |
| CN103949502A (en) * | 2014-04-27 | 2014-07-30 | 唐山正元管业有限公司 | Bent guide rod straightening device |
| CN103949502B (en) * | 2014-04-27 | 2016-06-15 | 唐山正元管业有限公司 | Bending guide rod straightener |
| CN111151925A (en) * | 2020-02-19 | 2020-05-15 | 云南铝业股份有限公司 | Production method of ER5356 barreled aluminum alloy welding wire |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20120711 Effective date of abandoning: 20130703 |
|
| RGAV | Abandon patent right to avoid regrant |