CN202317518U - Clamping device - Google Patents
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- CN202317518U CN202317518U CN2011204345845U CN201120434584U CN202317518U CN 202317518 U CN202317518 U CN 202317518U CN 2011204345845 U CN2011204345845 U CN 2011204345845U CN 201120434584 U CN201120434584 U CN 201120434584U CN 202317518 U CN202317518 U CN 202317518U
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Abstract
Description
技术领域 technical field
本实用新型涉及机械制造技术领域,尤其涉及一种夹持装置。The utility model relates to the technical field of mechanical manufacturing, in particular to a clamping device.
背景技术 Background technique
目前,各种机械装置上均会涉及到一些小部件焊接工作,而被焊接的小部件往往在定位方面要求精准,并且被焊接的部件不能产生形变,例如在挖掘机工作装置上焊接的支耳,是比较普遍的结构,用于安装液压油缸或传递力。挖掘机上的支耳(或耳板)包括有一定间距的两部分,分别焊接在结构件主体上。如图1-1所示,为在动臂主体111上焊接的支耳112结构;如图1-2所示,为在斗杆主体121上焊接的支耳122以及耳板123结构;如图1-3所示,为在铲斗主体131上焊接的支耳132结构。At present, some small parts are involved in the welding work of various mechanical devices, and the small parts to be welded often require precise positioning, and the parts to be welded cannot be deformed, such as lugs welded on excavator working devices , is a relatively common structure for installing hydraulic cylinders or transmitting force. The lug (or ear plate) on the excavator includes two parts with a certain distance, which are respectively welded on the main body of the structural part. As shown in Figure 1-1, it is the structure of the
目前车间在实际焊接过程中,操作者一般采用在两部分支耳间焊接钢条拉筋的方式,来控制支耳之间的焊接变形和形位公差。如图2所示,为现有技术中防止支耳变形的结构示意图,包括:结构主体21、支耳一22、支耳二23以及拉筋24,在结构主体21上焊接有支耳一22及支耳二23,在焊接支耳一22及支耳二23时,为了防止两支耳之间的焊接变形以及形位公差,在两支耳一22及支耳二23上焊接有一拉筋24,两支耳一22及支耳二23通过焊接的拉筋24连接,并固定彼此之间的距离,而焊接完后,又需将拉筋24去除,而支耳一22及支耳二23上去除拉筋24的部位,即焊接点25处,通常会产生焊接缺陷,由于支耳通常又是受结构应力较大的部位,这就导致支耳经常在拉筋焊接的位置处断裂,进而导致挖掘机不能正常工作,从而带来巨大的损失。At present, during the actual welding process in the workshop, the operator generally uses the method of welding steel bars and tension bars between the two lugs to control the welding deformation and shape tolerance between the lugs. As shown in Figure 2, it is a structural schematic diagram of preventing the deformation of the lugs in the prior art, including: a structural
实用新型内容 Utility model content
本实用新型提供一种夹持装置,用以解决现有技术中存在的被焊接部件在焊接过程中易产生变形,而使用拉筋定位防变形后,还需再去掉焊接的拉筋,通过切割去掉拉筋后形成切口,从而导致切口处由于受应力集中而导致开裂的问题。The utility model provides a clamping device, which is used to solve the problem in the prior art that the parts to be welded are easily deformed during the welding process, and after the tie bars are used to locate and prevent deformation, the welded tie bars need to be removed, and the welded parts need to be removed by cutting A cut is formed after the tie bar is removed, which leads to the problem of cracking due to stress concentration at the cut.
本实用新型提供一种夹持装置,包括:位于所述主体上的至少一组夹持组件,每一组夹持组件中至少包含两个沿设定方向排列的夹持件,每个夹持件均包括两个在所述设定方向上间隔设定间距的夹持部,每一个夹持件中,至少一个夹持部上设有紧固位于两个夹持部间的被夹持部件的紧固件。The utility model provides a clamping device, comprising: at least one set of clamping components located on the main body, each set of clamping components contains at least two clamping parts arranged along a set direction, each clamping Each piece includes two clamping parts with a set interval in the setting direction. In each clamping part, at least one clamping part is provided with a clamped part fastened between the two clamping parts. of fasteners.
同一组夹持组件包含的至少两个夹持件中,每个夹持件中至少一个夹持部上设有紧固件。In the at least two clamping parts included in the same group of clamping components, at least one clamping part of each clamping part is provided with a fastener.
同一组夹持组件包含的至少两个夹持件中,每个夹持件中的两个夹持部上均设有紧固件。In the at least two clamping parts included in the same group of clamping components, the two clamping parts in each clamping part are provided with fasteners.
同一组夹持组件包含的至少两个夹持件中,其中一个夹持件中的一个夹持部上设有紧固件,其余夹持件中的两个夹持部上均设有对应的紧固件。Among the at least two clamping parts included in the same group of clamping components, one clamping part of one of the clamping parts is provided with a fastener, and the other two clamping parts of the other clamping parts are provided with corresponding fasteners. fastener.
在一个夹持件中的两个夹持部中,紧固件为通过夹持部上的螺纹通孔从外部旋入两个夹持部中间空间的螺栓或螺钉。In the two clamping parts in one clamping part, the fasteners are bolts or screws that are screwed into the space between the two clamping parts from the outside through the threaded holes on the clamping parts.
位于一个夹持件中的两个夹持部上的螺纹孔的中心线平行或者相同。The centerlines of the threaded holes on the two clamping parts in one clamping part are parallel or identical.
每个夹持部与被夹持部件接触的面为平面。The surface of each clamping portion in contact with the clamped component is a plane.
每一个夹持部上设有的紧固件数量为至少一个,并沿与被夹持部件接触的面的方向间隔排列。There is at least one fastener provided on each clamping part, and the fasteners are arranged at intervals along the direction of the surface in contact with the clamped part.
同一组夹持组件包含夹持件的数量为两个。The same group of clamping components contains two clamping pieces.
所述主体与每一个夹持件为一体式结构或可拆卸连接,所述主体上还设有一作为把手的槽型通孔。The main body and each clamping piece are integrally constructed or detachably connected, and a groove-shaped through hole serving as a handle is also provided on the main body.
本实用新型有益效果如下:The beneficial effects of the utility model are as follows:
本实用新型提供的一种夹持装置,一方面,无需在被夹持部件的板材上进行电焊拉筋进行定位,防止了焊接裂纹的产生;另一方面,避免了切割拉筋时留下切口,并防止了夹持部件的在该切口处受应力集中而开裂;另外,本实用新型采用螺纹旋紧,以达到夹紧的方式;本实用新型不仅装夹拆卸方便,无需使用焊机和气割枪等设备,节约能源,而且螺纹连接方式具有自锁功能,装夹效果可靠。The clamping device provided by the utility model, on the one hand, does not need to position the welded ties on the plate of the clamped part, which prevents the occurrence of welding cracks; on the other hand, avoids leaving a cut when cutting the ties , and prevent the clamping part from cracking due to stress concentration at the incision; in addition, the utility model adopts threaded tightening to achieve the clamping method; the utility model is not only convenient for clamping and dismounting, but also does not need to use welding machines and gas cutting Guns and other equipment save energy, and the threaded connection has a self-locking function, and the clamping effect is reliable.
附图说明 Description of drawings
图1-1是现有技术中含有支耳的结构示意图一;Fig. 1-1 is a schematic diagram of a structure containing lugs in the prior art;
图1-2是现有技术中含有支耳的结构示意图二;Fig. 1-2 is the structural schematic diagram 2 containing lugs in the prior art;
图1-3是现有技术中含有支耳的结构示意图三;Fig. 1-3 is the structure schematic diagram three that contains lug in the prior art;
图2是现有技术中防止支耳变形的结构示意图;Fig. 2 is a structural schematic diagram of preventing deformation of lugs in the prior art;
图3是本实用新型实施例一的结构示意图;Fig. 3 is a schematic structural view of Embodiment 1 of the utility model;
图4是本实用新型实施例一使用状态的结构剖面图;Fig. 4 is a structural sectional view of the first use state of the utility model embodiment;
图5是本实用新型实施例二的结构示意图;Fig. 5 is a schematic structural view of Embodiment 2 of the utility model;
图6是本实用新型实施例三的结构示意图;Fig. 6 is a schematic structural view of a third embodiment of the utility model;
图7是本实用新型实施例四中主体的结构示意图;Fig. 7 is a schematic structural view of the main body in Embodiment 4 of the utility model;
图8是本实用新型实施例五中主体的结构示意图;Fig. 8 is a schematic structural view of the main body in Embodiment 5 of the utility model;
图9是本实用新型实施例六中主体的结构示意图。Fig. 9 is a schematic structural view of the main body in Embodiment 6 of the present utility model.
具体实施方式 Detailed ways
本实用新型提供了一种避免被焊接部件在焊接过程中产生变形,并且避免了现有拉筋被去掉后的切口处由于受应力集中而导致开裂问题的夹持装置。The utility model provides a clamping device which avoids the deformation of the parts to be welded during the welding process and avoids the problem of cracking caused by stress concentration at the incision after the existing tie bars are removed.
下面结合附图和具体实施例进行详细的描述;其中,被夹持部件为挖掘机上的支耳结构,本装置根据支耳结构的数量对应设有两个夹持组件,具体结构如下:A detailed description will be given below in conjunction with the accompanying drawings and specific embodiments; wherein, the clamped part is the lug structure on the excavator, and the device is correspondingly provided with two clamping assemblies according to the number of the lug structures, and the specific structure is as follows:
如图3所示,为本实用新型实施例一的结构示意图,包括:As shown in Figure 3, it is a schematic structural diagram of Embodiment 1 of the utility model, including:
主体50,其上设置两个用于夹持两个支耳的夹持件,并且与该两个夹持件为一体式连接,每个夹持件包括两个夹持部。The
其一夹持件中的两个夹持部具体为:一固定螺栓装夹座51,其上设有一个螺纹孔,通过调节与所述螺纹孔相配合的固定螺栓60,固定支耳;The two clamping parts in one of the clamping parts are specifically: a fixing
一个固定装支座52,用于配合螺栓60来夹紧支耳;A
另一个夹持件中的两个夹持部具体为:两个螺栓装夹座,分别为一可调装夹座53、一固定螺栓装夹座54,调节螺栓70安装在可调装夹座53上,通过调节固定装夹面A和可调装夹面B之间的距离AB来适应不同的支耳距,实现工装的通用性。The two clamping parts in the other clamping part are specifically: two bolt clamping seats, which are respectively an
另一固定螺栓60安装在固定螺栓装夹座54上,用来机械固定支耳结构,实现工装的固定装夹功能。Another
如图4所示,为本实用新型实施例一使用状态剖面图,包括:主体50,及两个夹持件,在每个夹持件上设有两个夹持部,具体包括:两个螺栓装夹座(51、54),一固定装夹座52与一可调装夹座53。将支耳20及支耳21分别放在对应的两个夹持部内,调节安装于固定螺栓装夹座51上的固定螺栓60,使支耳20紧贴固定装夹座52上的固定装夹面A;调节安装在可调装夹座53上的调节螺栓70,使得固定装夹面A和可调装夹面B之间的距离AB恰好为两支耳之间的间距,并调节安装于固定螺栓装夹座54上的固定螺栓60,使其结合可调装夹面B,共同实现夹持支耳21的作用,该实施例可以通过固定装夹面A、可调装夹面B适应各种机型不同间距的支耳结构。As shown in Figure 4, it is a sectional view of the first use state of the utility model embodiment, including: a
如图5所示,为本实用新型实施例二的结构示意图,包括:主体50,及两个夹持件,每个夹持件包括两个夹持部,该两个夹持件具体分别由一个螺栓装夹座及一个固定装夹座组成,具体的,其中一个由螺栓装夹座51及固定装夹座52组成,另一个夹持件包括螺栓装夹座54及固定装夹座53。具体使用时,将待焊接的支耳分别放置于两个夹持部内,调节安装于固定螺栓装夹座51上的固定螺栓60,以及安装于固定螺栓装夹座54上的固定螺栓60,夹紧放置于夹持部内的支耳。As shown in Figure 5, it is a structural schematic diagram of the second embodiment of the utility model, including: a
如图6所示,为本实用新型实施例三的结构示意图,包括:主体50,及两个夹持件,每个夹持件分别由两个夹持部组成,每个夹持件均包括固定螺栓装夹座与可调装夹座,调节安装于可调装夹座52可调装夹座53上的可调螺栓70,以适合不同间距的支耳结构。将两支耳分别放置于对应的两个夹持部内,即:设置于可调装夹座52与固定装夹座51及可调装夹座53与固定装夹座54之间,调节可调螺栓70到达适合两个支耳之间的间距,再调节安装于固定螺栓装夹座51及固定螺栓装夹座54上的固定螺栓60,紧固支耳,将两支耳夹持于两组夹持部内。As shown in Figure 6, it is a structural schematic diagram of Embodiment 3 of the present utility model, including: a
如图7所示,为本实用新型实施例四中主体的结构示意图,包括主体50,其上设有两个夹持件,每一夹持件包括两个夹持部,具体为:夹持部501及夹持部502,在夹持部上,与被夹持部件接触的面的方向间隔排列两个螺纹孔503,该主体与两组夹持部为一体式结构,各螺纹孔的中心线相同,且该主体呈弧形结构。As shown in Figure 7, it is a schematic structural diagram of the main body in Embodiment 4 of the present utility model, including a
如图8所示,为本实用新型实施例五中主体的结构示意图,包括主体50,其上设有两个夹持件,每一夹持件包括两个夹持部,具体为:夹持部501及夹持部502,在夹持部上设有螺纹孔503,该主体与两组夹持部为一体式结构,各螺纹孔的中心线一致,且该主体呈弧形结构。As shown in Figure 8, it is a schematic structural diagram of the main body in Embodiment 5 of the present utility model, including a
如图9所示,为本实用新型实施例六中主体的结构示意图,包括主体50,其上设有椭圆形通槽504,作为把手使用,还可以设置成矩形通槽,或者在该主体上另加设一把手,方便使用;其他结构如前述。As shown in Figure 9, it is a structural schematic diagram of the main body in Embodiment 6 of the present utility model, including a
综上,本实用新型的有益效果包括:In summary, the beneficial effects of the present utility model include:
本实用新型通过设置夹持部,用来夹持焊接于结构主体上的被夹持部件,以便防止被夹持部件在焊接过程中产生变形和形位公差超差,一方面避免了被夹持部件在板材上进行焊接,防止了焊接裂纹的产生,另一方面也避免了切割拉筋时留下的切口,达到了避免被加持部件在该切口处受应力集中而开裂的效果。The utility model is used to clamp the clamped part welded on the structure main body by setting the clamping part, so as to prevent the clamped part from being deformed and the tolerance of shape and position in the welding process. On the one hand, it avoids being clamped The parts are welded on the plate, which prevents the occurrence of welding cracks. On the other hand, it also avoids the cut left when cutting the tie bars, and achieves the effect of avoiding the stress concentration and cracking of the parts to be held at the cut.
本实用新型采用螺栓或螺钉与螺纹配合使用,以达到夹紧被夹持部件的作用,不仅装夹、拆卸方便,也避免了使用焊机和气割枪等设备,节约能源,而且螺纹连接方式具有自锁功能,装夹效果可靠。The utility model uses bolts or screws in conjunction with threads to achieve the effect of clamping the clamped parts. It is not only convenient for clamping and disassembly, but also avoids the use of equipment such as welding machines and gas cutting guns, saving energy, and the thread connection method has Self-locking function, reliable clamping effect.
显然,本领域的技术人员可以对本发明进行各种改动和变型而不脱离本发明的精神和范围。这样,倘若本发明的这些修改和变型属于本发明权利要求及其等同技术的范围之内,则本发明也意图包含这些改动和变型在内。Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and equivalent technologies thereof, the present invention also intends to include these modifications and variations.
Claims (10)
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| CN2011204345845U CN202317518U (en) | 2011-11-04 | 2011-11-04 | Clamping device |
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| CN2011204345845U CN202317518U (en) | 2011-11-04 | 2011-11-04 | Clamping device |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104128726A (en) * | 2013-07-30 | 2014-11-05 | 河南卫华重型机械股份有限公司 | Lug plate adjusting and fixing device for hinged support |
| CN107414359A (en) * | 2017-09-06 | 2017-12-01 | 湖南三快而居住宅工业有限公司 | A kind of clamping jaw and material fetching mechanism |
| CN119703576A (en) * | 2025-02-17 | 2025-03-28 | 山东莱工机械制造有限公司 | A loader S-arm support welding tool and S-arm support welding processing method |
-
2011
- 2011-11-04 CN CN2011204345845U patent/CN202317518U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104128726A (en) * | 2013-07-30 | 2014-11-05 | 河南卫华重型机械股份有限公司 | Lug plate adjusting and fixing device for hinged support |
| CN104128726B (en) * | 2013-07-30 | 2016-01-20 | 河南卫华重型机械股份有限公司 | Free bearing otic placode regulates fixture |
| CN107414359A (en) * | 2017-09-06 | 2017-12-01 | 湖南三快而居住宅工业有限公司 | A kind of clamping jaw and material fetching mechanism |
| CN119703576A (en) * | 2025-02-17 | 2025-03-28 | 山东莱工机械制造有限公司 | A loader S-arm support welding tool and S-arm support welding processing method |
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Granted publication date: 20120711 Termination date: 20151104 |
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