CN202317368U - Metal barrel body welding machine - Google Patents
Metal barrel body welding machine Download PDFInfo
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- CN202317368U CN202317368U CN2011204122368U CN201120412236U CN202317368U CN 202317368 U CN202317368 U CN 202317368U CN 2011204122368 U CN2011204122368 U CN 2011204122368U CN 201120412236 U CN201120412236 U CN 201120412236U CN 202317368 U CN202317368 U CN 202317368U
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Abstract
The utility model discloses a metal barrel body welding machine which comprises an automatic delivery material segregation device, a detection positioning device, a pre-feed seam elimination device, a continuous welding device, a postwelding sectioning device and a material discharging device which are connected sequentially; the pre-feed seam elimination device is used for eliminating clearances between adjacent end surfaces of the sequentially arrayed metal barrel body; the continuous welding device is used for implementing continuous welding after the continuously delivered metal barrel bodies are further positioned accurately; and the postwelding sectioning device is used for fracturing pasted welding seams because of continuous welding between the adjacent metal barrel bodies. According to the metal barrel body welding machine provided by the utility model, the full-stroke automation of the metal barrel body continuous welding is realized, the problems that the arcing gap and arc withdraw gap caused by welding seams on two end surfaces of a workpiece can not be prevented by the existing welding method are solved, the welding efficiency of the metal barrel body and the material utilization ratio can be improved effectively, thus the manufacturing cost of the metal barrel body is lowered.
Description
Technical field
The utility model belongs to the welding machine correlative technology field, relates in particular to a kind of metal cylinder welding machine special that can continuous welding.
Background technology
At present, the metal cylinder of certain-length is the most frequently used parts basis body in each manufacturing processing industry.Make, especially have a wide range of applications in food encapsulation, industry in manufacturing industry such as compressor industries.The processing welding method of existing metal cylinder has following dual mode:
The processing welding method of first kind of metal cylinder is continuous tubulation welding manner; The metal material that is about to whole volume rolls into cylindrical duct earlier; The mouth that intervolves to the round metal bobbin welds then; Be made into a metal seamless tube that length is identical with the virgin metal length of material, the metal cylinder of sawed-off as required one-tenth Len req then, there is following defective in this kind welding manner: (1), because will be the sawed-off one-tenth Len req of longer metal cylinder after the welding; When cutting off, certain cut-out length of material loss will be arranged, reduce the utilization rate of material thus; (2), the end face that cuts off of metal cylinder can't reach the requirement of product design, therefore needs processing once more, and will reserve allowance, causes having reduced once more the utilization rate of material.A kind of welding robot can only be processed a kind of metal cylinder of specification, and the processing specification of same welding robot replacing metal cylinder is possibility hardly, therefore needs many welding equipments to process the metal cylinder of different size, and the welding processing place takies very big.
The processing welding method of second kind of metal cylinder is for being interrupted welding manner; Promptly the length by the requirement of metal barrel designs rolls into cylindrical duct earlier; The mouth that intervolves to the single metal cylindrical shell is interrupted welding then, and this kind welding manner can produce starting the arc breach and receive the arc breach in the commissure of workpiece both ends of the surface, and this starting the arc breach must be got rid of by another procedure of extra increase with receipts arc breach; Therefore also existing needs to reserve allowance, has reduced the problem of stock utilization; In addition, because welding processing is interrupted and is carried out, the push rod palpus return of welding machine just can carry out the welding second time, so the time of single piece of metal cylindrical shell welding was longer relatively after each welding was accomplished.
In sum, the welding processing of existing metal cylinder all exists welding efficiency low, and spillage of material is big, thereby the high problem of the manufacturing cost of metal cylinder.
The utility model content
The purpose of the utility model is to provide a kind of metal cylinder welding machine that can effectively improve welding efficiency and stock utilization, reduce production costs.
The following technical scheme that adopts the utility model realizes above-mentioned utility model purpose: design a kind of metal cylinder welding machine, comprising: the automatic transport feeding-distribution device that is linked in sequence, detection and location device, preadmission material disappear and stitch device, continuous welding device, postwelding sectioning and drawing mechanism;
Said automatic transport feeding-distribution device is used for arranging metal cylinder to be welded in order and flowing to the detection and location device in downstream;
Said detection and location device is used to seek the mouth that intervolves of metal cylinder, and intervolving of the metal cylinder that will arrange in order mouthful be positioned at the position that makes things convenient for continuous welding, the preadmission material that the flows to downstream then seam device that disappears;
The said preadmission material seam device that disappears is used to eliminate the gap between the metal cylinder adjacent face of orderly arrangement, then adjacent face closely the metal cylinder of contact flow to the continuous welding device in downstream;
Said continuous welding device is used for further accurately back, the location enforcement continuous welding of metal cylinder to continuous input, flows to the metal cylinder of accomplishing continuous welding the postwelding sectioning in downstream then;
Said postwelding sectioning is used to the weld seam that fractures and be sticked together because of continuous welding between the adjacent metal cylindrical shell, and downstream drawing mechanism is carried the metal cylinder that has separated then;
Said drawing mechanism is used to export the good metal cylinder of welding.
Said automatic transport feeding-distribution device comprises: the tipper track that arrival end is higher than the port of export, be installed in a plurality of sensors at this skewed slot track middle part; An output track is respectively installed in said port of export both sides, and the output track of these both sides is connected with the detection and location device in its downstream respectively.
Said detection and location device comprises: the input channel that is installed in the metal cylinder on the base; The input channel end of this metal cylinder is provided with rotating part; This rotating part top is equipped with and is used to locate knife edge and the four-sensor that metal cylinder intervolves mouth, and said knife edge can be moved up and down by the promotion of the 3rd cylinder of its top; The left side of said input channel is provided with delivery outlet, and the right side is provided with the promotion cylinder.
The said preadmission material seam device that disappears comprises: be installed in last conveying mechanism and following conveying mechanism on the holder;
The said conveying mechanism of going up comprises respectively by driving mechanism with following conveying mechanism and drives synchronous operated two row's chains and a plurality of sliding roller around sliding roller bearing rotation that is installed on two row's chains, and said a plurality of sliding rollers are arranged to do under the drive of chains that straight line moves and do radially around said sliding roller bearing said two and rotatablely moved; Said sliding roller bearing radially rotary speed reduces along the moving direction of metal cylinder gradually;
The said sliding roller of going up structure for conveying is provided with and is used to locate the locating slot that metal cylinder intervolves mouth.
Said continuous welding device conveying steps up device and comprises:
Metal cylinder movable passageway setting many to stepping up mechanism are used for making the mouth that intervolves of this metal cylinder draw in closed gradually through the metal cylinder outer wall that the evenly extruding of going into overdrive is gradually moved;
Be arranged on said conveying and step up the positioner on the device, be used for the mouth that intervolves of mobile metal cylinder is positioned;
Step up sizing rule or the tunnel mould that the device port of export is connected with said conveying, the metal cylinder that is used for said conveying is stepped up device output is further located;
Detect welding mechanism, be used for when detecting said sizing rule or tunnel mould output metal cylinder, continuous welding being executed in the cause for gossip that intervolves of metal cylinder;
Actuating unit and transmission mechanism for the said mechanism that steps up provides driving force, move forward to drive metal cylinder.
Said postwelding sectioning comprises first clamping device and second clamping device that are hinged, promotes cylinder, the cylinder that fractures, checkout gear and control device;
The said cylinder that fractures is connected with said second clamping device, and its piston rod and said first clamping device are hinged, and the clamping device of winning can be rotated relative to the second clamping device certain angle under the effect of the cylinder that fractures;
Said second clamping device is installed on the guide rail, and the piston rod of said promotion cylinder is connected to drive second clamping device with said second clamping device and on guide rail, slides;
Said checkout gear is installed between said first clamping device and second clamping device; When detecting former and later two metal cylinders that weld seam is sticked together and arrive the precalculated position of first clamping device and second clamping device respectively; Control device commands first clamping device and second clamping device to clamp the metal cylinder that presss from both sides separately in the chamber respectively, and the said then cylinder that fractures promotes first clamping device and rotates former and later two metal cylinders that are sticked together with the weld seam that fractures around pivoting point.
The pulley that the bottom with groove track forms an angle is equipped with in the both sides of said tipper track; First baffle plate is equipped with in its arrival end both sides; The second baffle of output track is equipped with in its port of export both sides, and said tipper track middle part is equipped with first sensor, second sensor and the 3rd sensor successively, and the stop part of first cylinder and below thereof is equipped with in the top of this first sensor; The last pushed section that the top has the inclined plane is set near said the 3rd inductor, and second cylinder is equipped with in the said below, pushed section of going up.
Said drawing mechanism comprises: the inclined plane that arrival end is high, the port of export is low and be installed in a plurality of unpowered cylinder on this inclined plane.
Said inclined plane is two rows; The arrival end of this two rows inclined plane joins with the port of export of two postwelding sectionings at its upper reaches respectively; Intersection's front end of this two rows inclined plane outlet is provided with the discharge mechanism that comprises two H type baffle plates; Be used for alternately the metal cylinder that moves on two row's inclined planes being let pass, alternately to export metal cylinder to discharging opening.
Compared with prior art; The utlity model has following useful technique effect: disappear through automatic transport feeding-distribution device, detection and location device, preadmission material and stitch device, continuous welding device, postwelding sectioning and drawing mechanism; Realized the whole-course automation of metal cylinder continuous welding; Solved the unescapable weld seam of existing welding method and produced starting the arc breach and the problem of receiving the arc breach in the workpiece both ends of the surface; Improve the welding efficiency of metal cylinder and the utilization rate of material greatly, reduced the manufacturing cost of metal cylinder.
Description of drawings
Fig. 1 is the structural representation of the metal cylinder welding machine that provides of the utility model embodiment;
Fig. 2 is the structural representation of the automatic transport feeding-distribution device that provides of the utility model embodiment;
Fig. 3 is the structural representation of the detection and location device that provides of the utility model embodiment;
Fig. 4 is the disappear structural representation of seam device of preadmission material that the utility model embodiment provides;
Fig. 5 be preadmission material that the utility model embodiment provides disappear the seam device driving chain and on the structural representation of sliding roller;
Fig. 6 is preadmission material that the utility model embodiment the provides annexation sketch map between another chain of seam device, sliding roller bearing, the sliding roller that disappears;
Fig. 7 is the disappear profile of sliding roller mounting structure of seam device of preadmission material that the utility model embodiment provides;
Fig. 8 and Fig. 9 are the structural representation of the continuous welding device that provides of the utility model embodiment in different angles;
Figure 10 is the sizing rule of the continuous welding device that provides of the utility model embodiment or the mounting structure sketch map of tunnel mould;
Figure 11 is the structural representation of the continuous welding Device Testing welding mechanism that provides of the utility model embodiment;
Figure 12 is the partial structurtes sketch map of the continuous welding device that provides of the utility model embodiment;
Figure 13 is the structural representation of the postwelding sectioning that provides of the utility model embodiment;
Figure 14 is the structural representation of the vertical section of the postwelding sectioning that provides of the utility model embodiment;
Figure 15 and Figure 16 are the structural representation of the lifting mechanism that provides of the utility model embodiment at the different operating state;
Figure 17 is the structural representation of the drawing mechanism that provides of the utility model embodiment;
Figure 18 is the structural representation of the H type baffle plate discharge mechanism that provides of the utility model embodiment.
The specific embodiment
For the purpose, technical scheme and the advantage that make the utility model is clearer,, the utility model is further elaborated below in conjunction with accompanying drawing and embodiment.Should be appreciated that specific embodiment described herein only in order to explanation the utility model, and be not used in qualification the utility model.
Below in conjunction with accompanying drawing and embodiment shown in the drawings the utility model is described in detail:
See also Fig. 1, the metal cylinder welding machine of the utility model comprises head and the tail the automatic transport feeding-distribution device 10, detection and location device 20, the preadmission material that are linked in sequence disappear seam device 30, continuous welding device 40, postwelding sectioning 50 and drawing mechanism 60.The processing speed of automatic transport feeding-distribution device 10 and drawing mechanism 60 doubles above than the processing speed of other devices of the section of mediating at least in above-mentioned each device; For improving the welding efficiency of welding machine; Metal cylinder welding machine shown in Figure 1 is a preferred embodiment of the utility model; In this embodiment, the metal cylinder welding machine comprises an automatic transport feeding-distribution device 10 and drawing mechanism 60 and two detection and location devices 20, preadmission material disappear seam device 30, continuous welding device 40 and postwelding sectioning 50.The port of export is bifurcated into two branch roads in the weld pass of said automatic transport feeding-distribution device 10; These two branch roads connect the weld pass independently separately that disappears by detection and location device 20, preadmission material that seam device 30, continuous welding device 40 and postwelding sectioning 50 form respectively; Be connected with the arrival end of said drawing mechanism 60 again after the port of export of these two weld passes merges together, such layout can improve the operating efficiency of each device.Upstream and downstream relation with the weld pass is shape and structure and the operation principle thereof that sequencing is explained each device of metal cylinder welding machine respectively below.
See also Fig. 1 and Fig. 2, in the utility model embodiment, automatic transport feeding-distribution device 10 comprises:
The base 108 that supports and be installed in the groove track 101 on the base 108 of this support; First baffle plate 107 is equipped with in arrival end 1011 both sides of this groove track 101; The port of export 1012 both sides respectively are equipped with a second baffle 106 and are extended to form output track 1061 laterally on the top of this second baffle 106, and said arrival end 1011 makes said groove track 101 that a gradient arranged than the said port of export 1012 height.
The pulley 102 that a row forms an angle with groove track 101 bottoms respectively is equipped with in the both sides of this groove track 101; The rotating shaft 1021 of this pulley 102 is packed in the side of groove track 101, and the big I of external diameter of said angle and pulley 102 is provided with according to the external diameter of metal cylinder 109 to be welded.
These groove track 101 middle parts are equipped with first sensor 103, second sensor 104, the 3rd sensor (not shown) successively; First cylinder 110 is equipped with in the top of first sensor 103; The stop part (not shown) is equipped with in first cylinder, 110 belows; The top is housed near said the 3rd inductor has the last pushed section 105 on inclined plane, 105 belows, pushed section are driven by second cylinder 111 on this.
When using; To be welded have intervolve mouthfuls 1091 metal cylinder 109 and get into automatic transport feeding-distribution devices 10 from the arrival end 1011 of automatic transport feeding-distribution device 10 after; Because automatic transport feeding-distribution device 10 has the low gradient of the high port of export of arrival end; Place the metal cylinder 109 on the both sides pulley 102 under the gravity effect, to slide along groove track 101; When metal cylinder 109 slides into the position between the first sensor 103 and second sensor 104; The first sensor 103 and second sensor 104 have detected metal cylinder 109 and have slipped into, and centralized control unit is controlled the said stop part of first cylinder, 110 drives and moved down, to stop slipping into of the next metal cylinder of carrying; And when sliding into metal cylinder 109 between the first sensor 103 and second sensor 104 and continue to slide into the residing position of said the 3rd sensor; Centralized control unit is controlled 111 drives of second cylinder and is upward moved on the pushed section 105; Under the side acting in conjunction of the inclined plane of last pushed section 105 and second baffle 106; Metal cylinder 109 is pushed on the output track 1061, thus output metal cylinder 109.After metal cylinder 109 outputs; Centralized control unit is controlled on the said stop part of first cylinder, 110 drives and is moved; With the next metal cylinder of letting pass; Let it continue to slide, and according to above-mentioned same method output, thereby let it get into detection and location device 20 on the orderly output track 1061 that alternately exports metal cylinder to be welded to groove track 101 port of export both sides.
See also Fig. 3, said detection and location device 20 comprises:
The end of this input channel 201 is equipped with the rotating part (not shown), and knife edge 202 and four-sensor (not shown) are equipped with in this rotating part top, and this knife edge 202 is driven by the 3rd cylinder 205 of its top;
The left side of this input channel 201 is provided with delivery outlet 204, and the right side is equipped with and is promoted cylinder 203.
In application; After metal cylinder 109 gets into from the top of input channel 201; Metal cylinder 109 rolls into the terminal rotating part of input channel 201, and what four-sensor began to detect said metal cylinder 109 intervolves mouthfuls 1091, and the metal cylinder 109 that centralized control unit control is positioned at rotating part rotates; The mouth 1091 that intervolves until said metal cylinder 109 rotates to till knife edge 202; Centralized control unit is controlled the 3rd cylinder 205 and is promoted knife edges 202 and move down then, snaps in intervolving in mouthfuls 1091 of metal cylinder 109, promotes cylinder 203 by centralized control unit control then the metal cylinder of having good positioning 109 is pushed into next station from delivery outlet 204.To provide one will intervolve the metal cylinder 109 that mouth 1091 is had good positioning.
In the utility model embodiment, the top of input channel 201 is connected with the output track 1061 of automatic transport feeding-distribution device 10.
See also Fig. 4 to Fig. 7, said preadmission material disappear the seam device 30 comprise:
Be installed in last conveying mechanism 301 and following conveying mechanism 302 on the holder 303;
The said conveying mechanism 301 of going up comprises respectively by driving mechanism with following conveying mechanism 302 and drives synchronous operated two row's chains 3001 and a plurality of sliding roller 3002 around sliding roller bearing 3003 rotations that is installed on two row's chains 3001, and said a plurality of sliding rollers 3002 are arranged to do under the drive of chains 3001 that straight line moves and do radially around said sliding roller bearing 3003 said two and rotatablely moved; Said sliding roller bearing 3003 radially rotary speed reduces along the moving direction of metal cylinder gradually;
The said sliding roller 3002 of going up structure for conveying 301 is provided with the locating slot 3007 that the metal cylinder that is used to locate input intervolves mouth 1091; Sliding roller 3002 segmentations of the sliding roller 3002 of said upward conveying mechanism 301 and said conveying mechanism 302 down are by the drive mechanism of friction speed, and the actuating speed of this segmentation driving mechanism slows down gradually along the metal cylinder direction of advance.
When the gapped metal cylinder of two adjacent end faces gets into the transfer passage that is surrounded by said upward conveying mechanism 301 and said conveying mechanism 302 down; Because the translational speed of the metal cylinder in the place ahead is slower; The translational speed of the metal cylinder at rear is very fast; The metal cylinder at rear must catch up with the metal cylinder in the place ahead within a certain period of time, and when the metal cylinder at rear caught up with the metal cylinder in the place ahead, the metal cylinder at rear was obstructed and skids with sliding roller 3002 and moves forward with identical speed with metal cylinder before and after keeping; That is to say the gap before and after eliminating under the drag effect of sliding roller 3002 between the metal cylinder adjacent face.
This shows that a plurality of metal cylinders through after the transfer passage that is made up of last conveying mechanism 301 and following conveying mechanism 302, can be eliminated the gap between adjacent two cylindrical shells continuously; Thereby can in follow-up welding, directly realize continuous welding; As a result, the metal cylinder of arrangement only just can produce the starting the arc and receive the arc breach at initiating terminal and end continuously, and middle seam is because continuous no gap; Can not produce the starting the arc and receive the arc breach, thereby can reduce the wastage greatly and improve welding efficiency.
In the utility model embodiment, the said skid wheel of going up conveying mechanism 301 is metal skid wheel, the skid wheel that the skid wheel of said conveying mechanism 302 is down processed for plastics.The skid of unlike material wheel can better be implemented the location to the cylindrical shell 109 of metal material up and down.
In the utility model embodiment, said two row's chains 3001 are formed by connecting by chain case 702 and carrier bar 701 at interval, have set up said sliding roller bearing 3003 between the two relative carrier bars 701, are with said sliding roller 3002 on the said sliding roller bearing 703, and are as shown in Figure 7.
In the utility model embodiment, said sliding roller 3002 is connected with sliding roller bearing 3003 through deep groove ball bearing 626ZZ, is with sliding rolling sleeve 705 on the sliding roller bearing 3003 of said sliding roller 3002 both sides.
In an embodiment of the utility model, said locating slot 3007 is arranged on the middle part of the sliding roller 3002 of structure for conveying 301.
In the utility model embodiment, said driving mechanism specifically comprises motor 3005, reductor 3006 and spindle sprocket 3004, and said two row's chains 3001 drive reductor 3006 driving main shaft sprocket wheels 3004 by motor 3005 and drive run-in synchronism.Wherein keep at a certain distance away between two row's chains 3001.In practical application, being provided with as required should distance.
In the utility model embodiment; Said detection and location device 20 will be had good positioning and intervolved the metal cylinder 109 that mouthfuls 1091 head and the tail accompany and push the passage between conveying mechanism 301 and the following conveying mechanism 302 from delivery outlet 204; Through behind this passage, the gap of just having eliminated seam between the adjacent metal cylindrical shell.The principle of eliminating gaping of joints between the adjacent metal cylindrical shell is following:
When last conveying mechanism 301 and following conveying mechanism 302 clamping metal cylinders 109 are done straight line and are moved; If produce the gap between two adjacent metal cylindrical shells in moving; The preadmission material disappears and stitches device 30 these gaps of maintenance earlier; At the previous metal cylinder of these two the adjacent metal cylindrical shells on the moving direction during at the resistance that the metal cylinder that runs into the place ahead applies; Sliding roller 3002 will slide receiving on the metal cylinder surface of resistance, and does straight line relative to the metal cylinder that receives resistance and move, after the metal cylinder in the place ahead applies resistance no longer for the metal cylinder that receives resistance thereafter; Drive the metal cylinder no longer receive resistance again and do straight line and move, and a back metal cylinder of two adjacent metal cylindrical shells is driven by sliding roller 3002 under the situation that does not receive resistance and does straight line and move simultaneously.Therefore reached the purpose of eliminating two slits between the adjacent metal cylindrical shell, guaranteed that the seam between each adjacent metal cylindrical shell the gap can not occur again when getting into next process, got ready for metal cylinder gets into next process enforcement continuous welding.
Said continuous welding device 40 is as shown in Figs. 8 to 11, comprising:
Conveying steps up device 401, and said conveying steps up device 401 and comprises many to stepping up mechanism along the setting of metal cylinder direction of advance, be used for outside wall surface through the extrusion metal cylindrical shell 109 of going into overdrive gradually make its intervolve mouthfuls 1091 draw in gradually closed;
Be arranged on said conveying and step up the positioner 402 on the device 401, be used for the mouth 1091 that intervolves of metal cylinder is positioned;
Actuating unit is used to provide power;
Transmission mechanism is used for driving under the said power the said mechanism that steps up and rotates, and moves forward to drive metal cylinder;
Step up sizing rule or the tunnel mould 403 that device 401 ports of export are connected with said conveying, the metal cylinder that is used for further conveying is stepped up device 401 outputs positions;
Detect welding mechanism 404, be used for when detecting said sizing rule or tunnel mould 403 output metal cylinders, to mouthful 1091 enforcement continuous weldings that intervolve of metal cylinder.
In the utility model embodiment; Step up device 401, positioner 402, actuating unit, transmission mechanism, sizing rule or tunnel mould 403 and detect welding mechanism 404 through conveying; The metal cylinder of continuous input is implemented effectively location, thereby realize that elimination intervolves continuous welding behind mouthful 1091 gaps.
In the utility model embodiment, the said mechanism that steps up comprises and steps up frame 4011, is installed in the said sliding roller 4012 that steps up on frame 4011 both sides that said sliding roller 4,012 one ends have gear 4013;
See also Figure 12, the driving wheel 4014 of said transmission mechanism is connected with said gear 4013 with driven wheel 4013 rotations, and the gear 4013 of rotation drives said sliding roller 4012 and rotates to the direction that cylindrical shell advances, to drive the metal cylinder reach.
In the utility model embodiment, said sliding roller 4012 surfacess of revolution have with the metal cylinder profile be complementary the arcuation inner concave.
In the utility model embodiment, each can be provided with the distance between the sliding roller 4012 that steps up frame 4011 both sides as required in advance, so that effectively go into overdrive to clamp metal cylinder wherein gradually.
In an embodiment of the utility model, the distance between the sliding roller that the pairing in the place ahead is used is less than match the distance between the sliding roller that uses at the rear.So that metal cylinder is clamped the gap that intervolves mouth 1091 until elimination gradually in the process of reach.
In the utility model embodiment, positioner 402 is specially and is arranged on said conveying and steps up the knife edge on the pulley that is arranged on directly over the device 401.
End to end metal cylinder intervolve mouthfuls 1091 through after the continuous weldings of said continuous welding device 40, the soldered that the front and back metal cylinder intervolves mouthful links together, this soldered that links together was opened by the postwelding sectioning in 50 minutes.Said postwelding sectioning 50, comprising to shown in Figure 16 like Figure 13:
Said support 504 both sides are provided with guide rail 505; Slip cap is connected to said second clamping device 502 on the guide rail 505; The cylinder body of said propulsion cylinder 506 is fixed on said support 504 1 sides; Its piston rod is connected with said second clamping device 502, is used to drive second clamping device and slidably reciprocates along said guide rail 505;
Said first clamping device 501 is hinged with said second clamping device 502; The said cylinder 5012 that fractures is connected with said second clamping device 502; Its piston rod 50121 is hinged with said first clamping device 501, and the clamping device 501 of winning can be rotated relative to second clamping device, 502 certain angles under the effect of the cylinder 5012 that fractures;
Said checkout gear is installed between said first clamping device 501 and said second clamping device 502; When detecting former and later two metal cylinders that weld seam is sticked together and arrive the precalculated position of first clamping device 501 and second clamping device 502 respectively; Control device commands first clamping device 501 and second clamping device 502 to clamp respectively to press from both sides the metal cylinder in the chamber separately, and the said then cylinder 5012 that fractures promotes first clamping device 501 and rotates former and later two metal cylinders that are sticked together with the weld seam that fractures around pivoting point.
In the utility model embodiment; Said first clamping device 501 comprises a support body 5011 and fractures cylinder 5012; Said support body 5011 has first connecting portion 5013 and second connecting portion 5014; Said first connecting portion 5013 is hinged on the front end of said second clamping device 502, and said second connecting portion 5014 is hinged with the piston rod 50121 of the said cylinder 5012 that fractures; The housing 50122 of the said cylinder 5012 that fractures is hinged on the rear end of said second clamping device 502;
Said guide rail 505 is installed on the support 504, and the cylinder body of said propulsion cylinder 506 is fixed on said support 504 1 sides, and the conveying raceway 503 of metal cylinder is over against the below of said first clamping device 501 and second clamping device 502;
After previous in former and later two metal cylinders that weld seam is sticked together after said checkout gear detects upper reaches continuous welding leaves second clamping device 502 and gets into first clamping device 501; Said first clamping device 501 and second clamping device 502 are respectively clamped the front and back metal cylinder in its folder chamber; Said propulsion cylinder 506 drives second clamping device 502 and the 501 whole reaches of first clamping device; When being advanced to assigned address; Thereby the said cylinder 5012 that fractures promotes former and later two metal cylinders that first clamping device 501 is upturned and fractures and link together; The cylinder 5012 that fractures is back to initial position, and said second clamping device 502 and first clamping device 501 unclamp, and the metal cylinder of front drops down onto on the conveying raceway 503 of said metal cylinder from first clamping device 501; Said propulsion cylinder 506 promotes said second clamping device 502 and returns the home position, to repeat the said process next metal cylinder that fractures.
In the utility model embodiment, a plurality of sliding rollers are installed, on the conveying raceway 503 of said metal cylinder on said conveying raceway 503 so that metal cylinder can slide.
In an embodiment of the utility model, said conveying raceway 503 is high, the low inclined races in downstream in the upper reaches, so that can be in the gravity effect lower edge said conveying raceway of metal cylinder 503 is unpowered to lower slider.
In the utility model embodiment; The inclination of said metal cylinder carries raceway 503 ends also to be provided with a lifting mechanism 507; Be used for to move to said inclination and carry the metal cylinder of raceway 503 afterbodys to convert vertical placement into, and flow to the drawing mechanism 60 in downstream with the mode of vertical placement by parallel placement.
Said drawing mechanism 60 comprises like Figure 17 and shown in Figure 180:
The inclined plane 602 that arrival end is high, the port of export is low and be installed in a plurality of unpowered cylinder 601 on this inclined plane 602.Said inclined plane 602 is two rows; The arrival end of this two rows inclined plane 602 joins with the port of export of two postwelding sectionings 50 at its upper reaches respectively; Intersection's front end of these two rows inclined plane, 602 outlets is provided with the discharge mechanism 604 that comprises two H type baffle plates; Be used for alternately the metal cylinder that moves on two row's inclined planes 602 being let pass, alternately to export metal cylinder to discharging opening 603.
Metal cylinder is accomplished continuous welding and after weld seam fractures separation, is rolled on the unpowered cylinder 601 at inclined plane, finally is rolled to discharging opening 603 to finish whole automation continuous welding flow processs of metal cylinder.
The above is merely the preferred embodiment of the utility model; Not in order to restriction the utility model; Any modification of being done within all spirit and principles at the utility model, be equal to replacement and improvement etc., all should be included within the protection domain of the utility model.
Claims (9)
1. metal cylinder welding machine; It is characterized in that, comprising: the automatic transport feeding-distribution device (10) that is linked in sequence, detection and location device (20), preadmission material disappear and stitch device (30), continuous welding device (40), postwelding sectioning (50) and drawing mechanism (60);
Said automatic transport feeding-distribution device (10) is used for arranging metal cylinder to be welded in order and flowing to the detection and location device (20) in downstream;
Said detection and location device (20) is used to seek the mouth that intervolves of metal cylinder, and intervolving of the metal cylinder that will arrange in order mouthful be positioned at the position that makes things convenient for continuous welding, the preadmission material that the flows to downstream then seam device (30) that disappears;
The said preadmission material seam device (30) that disappears is used to eliminate the gap between the metal cylinder adjacent face of orderly arrangement, then adjacent face closely the metal cylinder of contact flow to the continuous welding device (40) in downstream;
Said continuous welding device (40) is used for further accurately back, the location enforcement continuous welding of metal cylinder to continuous input, flows to the metal cylinder of accomplishing continuous welding the postwelding sectioning (50) in downstream then;
Said postwelding sectioning (50) is used to the weld seam that fractures and be sticked together because of continuous welding between the adjacent metal cylindrical shell, and downstream drawing mechanism (60) is carried the metal cylinder that has separated then;
Said drawing mechanism (60) is used to export the good metal cylinder of welding.
2. metal cylinder welding machine as claimed in claim 1; It is characterized in that; Said automatic transport feeding-distribution device (10) comprising: the tipper track (101) that arrival end (1011) is higher than the port of export (1012), be installed in a plurality of sensors at this skewed slot track (101) middle part; An output track (1061) is respectively installed in the said port of export (1012) both sides, and the output track (1061) of these both sides is connected with the detection and location device (20) in its downstream respectively.
3. metal cylinder welding machine as claimed in claim 2; It is characterized in that; Said detection and location device (20) comprising: the input channel (201) that is installed in the metal cylinder on the base (206); The input channel of this metal cylinder (201) end is provided with rotating part, and this rotating part top is equipped with and is used to locate knife edge (202) and the four-sensor that metal cylinder intervolves mouth, and said knife edge (202) can be moved up and down by the promotion of the 3rd cylinder (205) of its top; The left side of said input channel (201) is provided with delivery outlet (204), and the right side is provided with and promotes cylinder (203).
4. metal cylinder welding machine as claimed in claim 3 is characterized in that, said preadmission material disappear the seam device (30) comprising:
Be installed in last conveying mechanism (301) and following conveying mechanism (302) on the holder (303);
Said go up conveying mechanism (301) and following conveying mechanism (302) comprise respectively by driving mechanism drive synchronous operated two row's chains (3001) be installed on two row's chains (3001) around sliding a plurality of sliding roller (3002) that roller bearing (3003) rotates, said a plurality of sliding rollers (3002) are arranged to do under the drive of chains (3001) that straight line moves and do radially around said sliding roller bearing (3003) said two and are rotatablely moved; Said sliding roller bearing (3003) radially rotary speed reduces along the moving direction of metal cylinder gradually;
The said sliding roller of going up structure for conveying (301) is provided with and is used to locate the locating slot (3007) that metal cylinder intervolves mouth.
5. metal cylinder welding machine as claimed in claim 4 is characterized in that, said continuous welding device (40) conveying steps up device (401) and comprising:
Many to stepping up mechanism along the setting of metal cylinder movable passageway are used for making the mouth that intervolves of this metal cylinder draw in closed gradually through the metal cylinder outer wall that the evenly extruding of going into overdrive is gradually moved;
Be arranged on said conveying and step up the positioner (402) on the device (401), be used for the mouth that intervolves of mobile metal cylinder is positioned;
Step up sizing rule or the tunnel mould (403) that device (401) port of export is connected with said conveying, the metal cylinder that is used for said conveying is stepped up device (401) output is further located;
Detect welding mechanism (404), be used for when detecting said sizing rule or tunnel mould (403) output metal cylinder, continuous welding being executed in the cause for gossip that intervolves of metal cylinder;
Actuating unit and transmission mechanism for the said mechanism that steps up provides driving force, move forward to drive metal cylinder.
6. metal cylinder welding machine as claimed in claim 5; It is characterized in that said postwelding sectioning (50) comprises first clamping device (501) and second clamping device (502), promotion cylinder (506), the cylinder that fractures (5012), checkout gear and the control device that is hinged;
The said cylinder that fractures (5012) is connected with said second clamping device (502); Its piston rod (50121) is hinged with said first clamping device (501), and the clamping device of winning (501) can be rotated relative to second clamping device (502) certain angle under the effect of the cylinder that fractures (5012);
Said second clamping device (502) is installed on the guide rail (505), and the piston rod of said promotion cylinder (506) is connected with said second clamping device (502) to drive second clamping device goes up slip at guide rail (505);
Said checkout gear is installed between said first clamping device (501) and second clamping device (502); When detecting former and later two metal cylinders that weld seam is sticked together and arrive the precalculated position of first clamping device (501) and second clamping device (502) respectively; Control device commands first clamping device (501) and second clamping device (502) to clamp respectively to press from both sides the metal cylinder in the chamber separately, and the said then cylinder that fractures (5012) promotes first clamping device (501) and rotates former and later two metal cylinders that are sticked together with the weld seam that fractures around pivoting point.
7. metal cylinder welding machine as claimed in claim 2; It is characterized in that; The pulley (102) that the bottom with groove track (101) forms an angle is equipped with in the both sides of said tipper track (101); First baffle plate (107) is equipped with in its arrival end (1011) both sides; The second baffle (106) of output track (1061) is equipped with in its port of export (1012) both sides, and said tipper track (101) middle part is equipped with first sensor (103), second sensor (104) and the 3rd sensor successively, and the stop part of first cylinder (110) and below thereof is equipped with in the top of this first sensor (103); The last pushed section (105) that the top has the inclined plane is set near said the 3rd inductor, and second cylinder (111) is equipped with in the said below, pushed section (105) of going up.
8. like the described metal cylinder welding machine of the arbitrary claim of claim 1 to 7; It is characterized in that said drawing mechanism (60) comprising: the inclined plane (602) that arrival end is high, the port of export is low and be installed in a plurality of unpowered cylinder (601) on this inclined plane (602).
9. welding machine as claimed in claim 8; It is characterized in that; Said inclined plane (602) is two rows; The arrival end of these two row's inclined planes (602) joins with the port of export of two postwelding sectionings (50) at its upper reaches respectively; Intersection's front end of this two row's inclined planes (602) outlet is provided with the discharge mechanism (604) that comprises two H type baffle plates, is used for alternately two row's inclined planes (602) being gone up the metal cylinder that moves and lets pass, alternately to export metal cylinder to discharging opening (603).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011204122368U CN202317368U (en) | 2011-10-26 | 2011-10-26 | Metal barrel body welding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011204122368U CN202317368U (en) | 2011-10-26 | 2011-10-26 | Metal barrel body welding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202317368U true CN202317368U (en) | 2012-07-11 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011204122368U Expired - Fee Related CN202317368U (en) | 2011-10-26 | 2011-10-26 | Metal barrel body welding machine |
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| Country | Link |
|---|---|
| CN (1) | CN202317368U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103071888A (en) * | 2011-10-26 | 2013-05-01 | 深圳市鹏煜威科技有限公司 | Metal barrel welding machine |
| CN103465032A (en) * | 2013-09-30 | 2013-12-25 | 邹平县平安消防安全器材有限公司 | Fire extinguisher tank body producer |
| CN103567671A (en) * | 2012-08-08 | 2014-02-12 | 深圳市鹏煜威科技有限公司 | Continuous welding device of metal barrel |
| CN105364347A (en) * | 2015-11-25 | 2016-03-02 | 深圳市鹏煜威科技有限公司 | Automatic barrel production line |
-
2011
- 2011-10-26 CN CN2011204122368U patent/CN202317368U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103071888A (en) * | 2011-10-26 | 2013-05-01 | 深圳市鹏煜威科技有限公司 | Metal barrel welding machine |
| CN103071888B (en) * | 2011-10-26 | 2015-07-08 | 深圳市鹏煜威科技有限公司 | Metal barrel welding machine |
| CN103567671A (en) * | 2012-08-08 | 2014-02-12 | 深圳市鹏煜威科技有限公司 | Continuous welding device of metal barrel |
| CN103567671B (en) * | 2012-08-08 | 2015-11-25 | 深圳市鹏煜威科技有限公司 | The continuous welding device of metal cylinder |
| CN103465032A (en) * | 2013-09-30 | 2013-12-25 | 邹平县平安消防安全器材有限公司 | Fire extinguisher tank body producer |
| CN103465032B (en) * | 2013-09-30 | 2015-11-18 | 邹平县平安消防安全器材有限公司 | A kind of fire extinguisher tank body producer |
| CN105364347A (en) * | 2015-11-25 | 2016-03-02 | 深圳市鹏煜威科技有限公司 | Automatic barrel production line |
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