CN202307455U - Winding structure for transformer of low-EMI switching power supply - Google Patents
Winding structure for transformer of low-EMI switching power supply Download PDFInfo
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- CN202307455U CN202307455U CN2011201658373U CN201120165837U CN202307455U CN 202307455 U CN202307455 U CN 202307455U CN 2011201658373 U CN2011201658373 U CN 2011201658373U CN 201120165837 U CN201120165837 U CN 201120165837U CN 202307455 U CN202307455 U CN 202307455U
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Abstract
The utility model provides a winding structure for a transformer of a low-EMI (Electro-Magnetic Interference) switching power supply, and aims to reduce electromagnetic noise of the switching power supply. The winding structure of a magnetic coupling device of the switching power supply is disposed, the traditional transformer structure that a primary side is arranged inside and a secondary side is arranged outside is changed into the transformer structure that the secondary side or an output winding is arranged inside, the primary side or an excitation winding is arranged outside, an auxiliary winding is arranged on the outermost layer, and the coaxial wrapping winding method is adopted, a shielding layer is additionally arranged to prevent spatial electromagnetic radiation, and the field shielding effect formed by wrapping of coils is utilized to inhibit transmission of electromagnetic pulse noise. The winding structure provided by the utility model is suitable for design and manufacture of various isolated switching power supply transformers, particularly step-down isolated switching power supplies; and after comprehensive application of various noise reduction technologies, not only is the static discharge phenomenon eliminated, but also the differential mode noise voltage of the output port is controlled at a lower amplitude value.
Description
Technical field
The content that the utility model relates to should belong to electromagnetic compatibility technology (EMC) and low-voltage power supply technical field; It is a kind of measure that reduces circuit electromagnetic noise conducting power through improvement to the switching mode power supply transformer structure; Be the embodiment of electromagnetic interference (EMI) inhibition technology in Switching Power Supply, closely related with the Switching Power Supply manufacturing technology.For producing the low electromagnetic noise Switching Power Supply technical foundation is provided, for Switching Power Supply instead of linear power supply creates conditions.
Background technology
At present, Switching Power Supply has become the main electric supply installation of electronic equipment, progressively enters into the stage of popularization.But still there is the big disadvantage of noise voltage in the output voltage in many Switching Power Supplies; The noise voltage of small-power switching power-supply generally at nearly hundred millivolts between the hundreds of millivolt; The stability of its output voltage also can't be compared with series regulator, thereby many occasion of disturbing sensitivity has still been received more restriction.We can say that Switching Power Supply is in the comparatively outstanding position of electromagnetic interference (EMI) in the electronic equipment, disturb level with news usually for the measurement of electromagnetic interference energy and describe that it comprises differential mode noise voltage and common-mode noise level.Along with improving constantly of device operating rate, the problem of electromagnetic interference needs to solve more.In order to make the noise voltage in the switch power source output voltage low as far as possible; Engineers and technicians have adopted many measures, suppress radiation method, add the smoothing inductor weakening, on device property, improve, adopt suitable configuration etc. like filter method, irony shielding case method, short-circuited conducting sleeve.Though these methods all are effective, but final effect is compared the big gap of still existence with linear power supply.
According to the energy coupled modes of Switching Power Supply, roughly can be divided into two types: positive energize formula Switching Power Supply and anti-excitation formula Switching Power Supply.In positive energize worker Switching Power Supply, the electromagnetic switching device of doing the energy coupling is called transformer, and in anti-excitation formula Switching Power Supply, the electromagnetic switching device of doing the energy coupling is called coupling inductance.In fact, transformer and coupling inductance are structurally in full accord, and just their umber of turn is different, are switching mode power supply transformer so be referred to as them in the present invention, promptly below alleged switching mode power supply transformer also comprise coupling inductance.The input/output port circuit of switching mode power supply transformer is the main position that produces electromagnetic noise, and transformer has become the important channel of conducted noise.
Usually in the coiling of Transformer Winding, emphasis will be considered inductance value size, big or small, three indexs of layer capacitance of leakage inductance.The inductance value size will be confirmed according to the power size, and is irrelevant with the present invention.General switching mode power supply transformer constitutes magnetic circuit by high magnetic conduction Ferrite Material, though the magnetic core magnetic permeability is higher, also is limited, must have the electric leakage sensibility reciprocal.In general Switching Power Supply, this electric leakage sensibility reciprocal is one of major reason that causes noise voltage, and the designer hopes that leakage inductance is smaller.On the other hand, winding coil adopts the mode of lap wound in the transformer, between line and the line, around layer with around between the layer, all can form capacity effect between winding and the winding, thereby cause field coupled, make that noise voltage is able to conduct.Especially the conduction of layer capacitance is more remarkable, and is also more little around the more little conductive quantity of layer capacitance.Often become a pair of contradiction but solve, always can not just both reduce simultaneously with solution leakage inductance problem around the layer capacitance problem.
The winding of isolation type switching power supply is divided three classes according to the effect difference: excitation winding, output winding, accessory power supply winding.The accessory power supply winding here is meant a winding into the exciting circuit power supply, if the winding that is provided with for some control circuit power supply in the output circuit all is classified as the output winding in this manual.The most basic winding of switching mode power supply transformer winding has three kinds: the one, and winding exhaust method arranged side by side, shown in accompanying drawing 2, his leakage inductance is maximum, and capacity effect is minimum between the winding, and reality seldom adopts; The 2nd, independent winding parcel winding; Shown in accompanying drawing 3; At innermost layer, the accessory power supply winding presses close to encourage winding to excitation winding (claiming former limit winding again), coated outside output winding (claiming the secondary winding again); The leakage inductance that this winding is compared exhaust method arranged side by side reduces to some extent, and capacity effect increases to some extent between the winding.The 3rd, reduce leakage inductance at present many data lay special stress on coil windings, adopt method, shown in accompanying drawing 4 and accompanying drawing 5 around layer intersection parcel; To encourage winding and output winding layering intersection parcel lap wound; Make that their leakage inductance is as far as possible little, but clearly, different windings around layer with increase around the nearly face of laminating; Electric capacity between winding makes the field coupled effect also increase; The noise voltage pathway is broad more, is reducing because of leakage inductance in the caused noise pulse, has increased the possibility of noise voltage output again from another aspect.
Transformer is as the important devices of generation and conducted noise, and the contradiction of leakage inductance and coupling capacitance can't harmony in the conventional switch power transformer winding.The present invention starts with from the switching mode power supply transformer winding construction; On the circuit self adaptation afterflow technical foundation of the Switching Power Supply that is proposed before me; Change the winding structure of switching mode power supply transformer; Cut off the field coupled approach of switching power supply noise voltage in its transformer, thereby be minimized the output of noise voltage.Through multiple noise reduction means acting in conjunction, improve the degree of purity of switch power source output voltage, make its output quality near linear power supply.
It is a type in numerous inhibition technology that electromagnetic noise involved in the present invention suppresses technology, is applicable to the Switching Power Supply of transformer coupled electromagnetic energy, and needs circuit self adaptation afterflow technology to cooperate.When reality is made the Switching Power Supply of low electromagnetic noise, should adopt multiple technologies to combine, after getting rid of all and producing factors of disturbing, just can reach desirable purpose.Power supply is requisite parts in most electronic equipments.Be equipped with a high-quality power supply, help improving the total quality of electronic equipment.Therefore, the related technology of the utility model must have a good application prospects.
Summary of the invention
The present invention adjusts with respect to traditional winding to the switching mode power supply transformer winding construction, is suitable for adopting the Switching Power Supply of coupling inductance or transformer coupled electromagnetic energy.Related switching mode power supply transformer winding adopts the independent winding pack, and its coiling is that the output winding is that the secondary winding places innermost layer in proper order, if a plurality of output windings are arranged, they are placing under the condition of internal layer level arbitrarily to place.The excitation winding places the output winding with outer layer surface; The excitation winding is the skin that the excitation end of former limit winding places this winding itself; The power end of excitation winding places the internal layer of this winding itself; The power end that just encourages winding is always near low pressure output winding, and the excitation end is always away from low pressure output winding.For the accessory power supply winding of exciting circuit power supply is around in the outermost layer of line bag, the barrier layer of double as external radiation electric field is shown in accompanying drawing 1.The initiating terminal of winding and clearing end branch are equipped with the excitation end of excitation winding to place the skin of this winding itself are basic foundation, by circuit theory require and wire structures definite jointly.
The noise voltage of general Switching Power Supply mainly results from exciter tube and opens and close this two moments.At the exciter tube turn-off transient, mainly be that electric current transition produces noise voltage on electric leakage sensibility reciprocal and the transformer secondary rectifying device, be referred to herein as and close noise.The electric leakage sensibility reciprocal is big more, and the noise pulse energy that is produced is also big more, and this also is the reason that as far as possible reduces in traditional winding technologe around the electric leakage sensibility reciprocal.If in the circuit design of Switching Power Supply, adopt my previously presented circuit self adaptation afterflow method; Exciter tube cuts out noise and is suppressed very for a short time; And; In the afterflow process, the electric current of filter inductor can drawing magnetic line of force trend in the magnetic core of transformer, have the effect of the sensibility reciprocal that reduces to leak electricity.Therefore, the existence of electric leakage sensibility reciprocal no longer is serious problems, in the winding technique process, needn't painstakingly pursue to reduce leakage inductance, for adopting independent winding parcel winding feasibility is provided.Fact proved, adopt the bigger switch transformer of leakage inductance exactly, still can be very low so that close the noise voltage amplitude.
Open moment at exciter tube, the conducting of exciter tube makes excitation winding two ends moments add voltage, particularly in the power supply of AC network power supply; The jump in potential amount of excitation winding excitation end is very big, and in traditional winding, this jump in potential places the winding internal layer; Can conduct to skin through the capacity effect of interlayer; Just conduct to the output winding, occur with common-mode noise, directly the output at power supply produces strong noise voltage; And be difficult to use the filter filtering, in oscilloscope measurement, can see the spine pulse that amplitude is very big.Simultaneously, this jump in potential can produce parasitic oscillation between layer capacitance and winding inductance, through the electromagnetic coupled of transformer, occurs with the form of the differential mode noise output at power supply.If use winding technique method of the present invention instead; The output winding places internal layer, and the excitation winding places skin, and the excitation end of excitation winding places outer field outer end; The inside and outside package structure of coiled; Formed an electric field shielding effect, the part of pressing close to export winding is the basicly stable excitation winding power end of current potential, shown in accompanying drawing 6.We know that the electric field that the metal ball body surface electric charge produces is always to external radiation, and portion does not produce electric field within it.Equally, the electric field of ring shaped conductor also is to external radiation, and portion does not produce induction field within it, and outermost jump in potential is difficult to through the interlayer induction toward the internal layer conduction.There are two kinds of forms in the transmission of pulse signal in the real transformer: the one, produce magnetic field through normal inductance, and the form that magnetic field encourages inductance to produce electromotive force is again transmitted alternating signal, is main transporting pattern; The 2nd, just through space electric field inductive transfer pulse signal, destroyed the action effect of inductance through electric field radiation.The outer postpone of the excitation end of excitation winding has stoped the transition of excitation winding excitation terminal potential to be directly conducted to the output winding through layer capacitance.The electrical potential difference at each winding two ends still exists, and his effect just forms electric current along the voltage that lead is set up, and embodies more simple inductance characteristic.Certainly, transformer winding structure also is not complete shielding construction, still has a spot of current potential conduction to exist through all approach.On the traditional transformer winding, the Switching Power Supply of this structure is opened the noise output amplitude and is significantly reduced.
When changing significantly, current potential in its peripheral conductor, can produce charge inducing.For the isolation type switching power supply that utilizes the civil power step-down, the excitation end of excitation winding excitation easily sends charge inducing.If according to traditional winding; The excitation winding places internal layer; Can be because the excitation winding be operated in high voltage and current potential fast lifting state; The negative electrical charge (or the negative electrical charge that induces) that wherein produces is piled up on some position of output circuit conductor conducting to outward and place on the outer field output winding to breaking away from self conductor under the effect of external radiation highfield, thereby causes the phenomenon of static discharge at random between cold circuit in the isolation type switching power supply (referring to low-voltage output circuit) and the heater circuit (circuit that links to each other with civil power); Can cause the continuous discharge phenomenon when serious, produce the abundanter electromagnetic interference of another kind of frequency spectrum.If adopt output winding of the present invention to place internal layer, excitation winding to place outer field structure, can also prevent the accumulation of charge inducing in low voltage output circuit, avoid the electrostatic charge discharge and the initiation noise voltage.
The excitation end of excitation winding is placed the winding most external, and the conducting problem of voltage pattern is to be overcome basically, but has the electric field radiation problem of excitation end to the space.If wrap up the accessory power supply winding again in excitation winding outside, can absorb this emittance to a great extent.Accessory power supply winding itself is generally insensitive to disturbing, and forms common ground structure with Electro-Thermal Circuit, no matter is induction electrostatic charge or induced voltage can obtain good absorption, stops the outside radiated electric field of transformer.
The coil of the utility model must be a parcel lap wound formula, is applicable to that the adjusting and voltage-reduction switch power transformer of all size is made.
The beneficial effect of the utility model is that the formation electric field shielding is blocked an important potential pulse pathway; In conjunction with other noise suppressed measures; The differential mode noise voltage of Switching Power Supply output is easy to reduce to below the 4mV, considers common-mode noise again, and overall news are disturbed level and also can be fallen lowlyer.
Four. description of drawings
Fig. 1 is that low news are disturbed the hierarchical diagram of switching mode power supply transformer winding on coil frame, and the transformer that also is the utility model is around layer configuration diagram.
Fig. 2 is a winding block form Transformer Winding Pareto diagram.Oblique line is partly represented magnetic core array.
Fig. 3 is a conventional switch power transformer grouping packaging type winding hierarchical diagram.
Fig. 4 is one of conventional switch power transformer winding cross stratification mode, former limit grip secondary.
Fig. 5 is two of a conventional switch power transformer winding cross stratification mode, the former limit of secondary grip.
Fig. 6 is the sketch map that winding parcel winding forms the electric field shielding effect.Arrow is represented the radiation direction of lead electric field.
Fig. 7 is the transformer framework bottom legs figure of the utility model application example.1,4,6,8 pins end of the same name each other wherein, 2,3,5,7 pins end of the same name each other.
Fig. 8 be in the utility model transformer around layer dispensing applications instance.1,2,3,4 is four windings among the figure, the 5th, and coil rack, coil are on coil frame, and wherein 1 and 2 is output windings, places innermost layer; The 3rd, the excitation winding places the skin of exporting winding; The 4th, the accessory power supply winding is around outermost layer.
Fig. 9 is the output differential mode noise voltage oscillogram that the voltage curve that obtains according to oscilloscope measurement in the utility model application example is drawn.The chronomere of abscissa is
μS, the voltage unit of ordinate is mV.Differential mode noise voltage does not surpass 2mV.
Figure 10 is that low news are disturbed the hierarchical diagram on coil frame when switching mode power supply transformer is two to encourage winding.
Figure 11 is a toroidal transformer winding hierarchical diagram.The centre is a magnetic core, is successively from inside to outside: the output winding; Insulating barrier; The excitation winding; Insulating barrier; The accessory power supply winding.
Five. embodiment
The utility model will require and the configuration situation according to circuit theory in force, and the initiating terminal of at first definite each winding and clearing end lead-in wire position, each umber of turn carry out coiling again.
Be made as example with a small-power switching power-supply below, according to the power circuit design, switching mode power supply transformer has four windings, is respectively excitation winding (220 circle), accessory power supply winding (13 circle), two of outputs (each 17 circle).According to the arrangement of lead end in the configuration, be the excitation winding between 1,2 pins, be auxiliary winding between 3,4 pins, between 6,7 pins an output winding, be another output winding between 5,8 pins.Wherein 1,4,6,8 pins are end of the same name each other, and 2,3,5,7 pins also are end of the same name each other, shown in accompanying drawing 7.Placing skin with excitation winding excitation end is principle, confirms that No. 2 lead end places outer field outer end, and just 1 end is the winding initiating terminal.Like this, when carrying out coiling with coil winding machine, 4,6,8 pins all are the initiating terminals of winding separately.
The wire casing width of EE25 transformer framework is 10mm, if adopt the enamelled wire coiling excitation coil of φ=0.15mm, every layer can be approximately around 55 circles, and 220 circles should be divided into four layers; The output winding adopts the enamelled wire of φ=0.49mm, and 17 circles just can coiling one deck.With winding between φ=0.49mm enamelled wire coiling 6,7 ends, be initiating terminal earlier with 6 ends.This layer is around finishing back coated outside one deck PET insulation high temperature gummed tape; Using winding between φ=0.49mm enamelled wire coiling 5,8 ends again, is initiating terminal with 8 ends, around finishing back coated outside one deck PET insulation high temperature gummed tape, adds A level electric insulation paper again and isolates; Winding (excitation coil) between separator external application φ=0.15mm enamelled wire coiling 1,2 ends is an initiating terminal with 1 end, and each all wraps up one deck PET insulation high temperature gummed tape around interlayer, to increase the voltage endurance capability of interlayer.After this winding was accomplished coiling, the outside added special isolation high temperature gummed tape more than two layers again; Last coiling accessory power supply winding places outermost layer, is initiating terminal with 4 ends.Like this accessory power supply winding is placed outermost layer, can also stop the radiation that excitation winding excitation terminal potential rises and falls and caused to a certain extent.Each winding termination all is welded on the corresponding pin of skeleton.Referring to accompanying drawing 8.
Transformer is respectively looked withstand voltage needs and is added around interlayer dielectic, for the excitation winding around the few transformer of layer, generally all to add the insulation high temperature gummed tape at each interlayer of excitation winding.For isolation type switching power supply, in order to guarantee its safety in utilization, between excitation winding and output winding, also should add electric insulation paper, strengthen the isolating power between heater circuit and the cold circuit.
The utility model is mating circuit self adaptation afterflow method switching power circuit preferably, and noise reduction can be more effective.Simultaneously, must cooperate other noise reduction sound measures, as connect common earth capacitance, add short-circuited conducting sleeve and ground connection etc., make his noise inhibiting ability embody most effectively in the transformer outside.Should use in the instance, when Switching Power Supply when 8.5V/175mA exports, its output differential mode noise voltage has been reduced to about 2mV
PP, referring to accompanying drawing 9.
When Switching Power Supply has a plurality of excitation winding, like the push-pull type Switching Power Supply two excitation windings are arranged, there have two excitation ends to need to be external, can two excitation windings be wrapped in output winding skin side by side, shown in accompanying drawing 10.And be the coiling initiating terminal with the power end all, the coiling direction is opposite each other, and winding process can be complicated, accomplish making by suitable technology.
Usually the short-circuited conducting sleeve of making at transformer outerwrap one deck Copper Foil suppresses the magnetic field scattering of transformer.For three phase supply or single-phase three-wire powered switch power supply, can short-circuited conducting sleeve be connected directly on the protective earthing line; For single-phase-two-wire powered switch power supply; Can short-circuited conducting sleeve be connected to through an above high resistance measurement device of 100k Ω on the negative pole of heater circuit (general anode is as the ground wire of heater circuit); Not only can suppress the magnetic field scattering of transformer; Can also eliminate the accumulation of electrostatic charge, prevent the appearance of static discharge phenomenon.Short-circuited conducting sleeve not being connected directly to thermoelectric ground wire (being generally negative pole) in the single-phase-two-wire powered switch power supply here, mainly is to consider just in case human body touches the transformer short-circuit ring, have the resistance current limliting also to be unlikely to cause electric shock accidents from personal safety.If transformer external short circuit articulating to the ground wire of cold circuit, though safety can not play and eliminate the effect that electrostatic charge is piled up, should not be adopted.
Equally can be for toroidal transformer to adopt the structure of invention originally, the output winding is around in internal layer, and the excitation winding is around in outside the output winding, and excitation is held and is placed skin, and the accessory power supply winding is around in outermost layer, shown in accompanying drawing 11.Require each winding evenly to connect up during coiling, so that reduce leakage field as far as possible along annulus.
Claims (2)
1. one kind low news are disturbed the switching mode power supply transformer winding construction; See to have following characteristic from apparatus structure: transformer or coupling inductor winding adopt independent winding parcel winding; Its output winding is that the secondary winding places innermost layer; If a plurality of output windings are arranged, they are placing under the condition of internal layer level arbitrarily to place; The excitation winding is that former limit winding places the output winding with outer layer surface, and the excitation end of excitation winding places the skin of this winding itself, and the power end of excitation winding places the internal layer of this winding itself; The accessory power supply winding places outermost layer; The initiating terminal of winding and clearing end branch are equipped with the excitation end of excitation winding to place the skin of this winding itself be basic foundation, and be definite by the wiring structure.
2. low news according to claim 1 are disturbed the switching mode power supply transformer winding construction, and the power end of its excitation winding is always near low pressure output winding, and the excitation end is always away from low pressure output winding.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011201658373U CN202307455U (en) | 2011-05-24 | 2011-05-24 | Winding structure for transformer of low-EMI switching power supply |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011201658373U CN202307455U (en) | 2011-05-24 | 2011-05-24 | Winding structure for transformer of low-EMI switching power supply |
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| CN202307455U true CN202307455U (en) | 2012-07-04 |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102789878A (en) * | 2012-08-28 | 2012-11-21 | 江苏索尔光电科技有限公司 | Transformer for switching mode power supply |
| CN104103408A (en) * | 2013-04-02 | 2014-10-15 | 宝辉科技（龙南）有限公司 | Transformer |
| CN104900393A (en) * | 2015-05-21 | 2015-09-09 | 广州金升阳科技有限公司 | Winding method and product for flyback transformer |
| CN105720823A (en) * | 2014-12-17 | 2016-06-29 | 恩智浦有限公司 | Transformer |
| CN116418219A (en) * | 2023-01-13 | 2023-07-11 | 哈尔滨工业大学（深圳） | Isolation switch power supply design of proportion balance structure with low common mode electromagnetic noise |
-
2011
- 2011-05-24 CN CN2011201658373U patent/CN202307455U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102789878A (en) * | 2012-08-28 | 2012-11-21 | 江苏索尔光电科技有限公司 | Transformer for switching mode power supply |
| CN104103408A (en) * | 2013-04-02 | 2014-10-15 | 宝辉科技（龙南）有限公司 | Transformer |
| CN105720823A (en) * | 2014-12-17 | 2016-06-29 | 恩智浦有限公司 | Transformer |
| CN105720823B (en) * | 2014-12-17 | 2018-07-20 | 恩智浦有限公司 | Transformer |
| CN104900393A (en) * | 2015-05-21 | 2015-09-09 | 广州金升阳科技有限公司 | Winding method and product for flyback transformer |
| CN104900393B (en) * | 2015-05-21 | 2017-02-22 | 广州金升阳科技有限公司 | Winding method and product for flyback transformer |
| CN116418219A (en) * | 2023-01-13 | 2023-07-11 | 哈尔滨工业大学（深圳） | Isolation switch power supply design of proportion balance structure with low common mode electromagnetic noise |
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| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120704 Termination date: 20130524 |