CN202306323U - Intelligent electrical detection system in driver cab - Google Patents

Intelligent electrical detection system in driver cab Download PDF

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Publication number
CN202306323U
CN202306323U CN2011204304258U CN201120430425U CN202306323U CN 202306323 U CN202306323 U CN 202306323U CN 2011204304258 U CN2011204304258 U CN 2011204304258U CN 201120430425 U CN201120430425 U CN 201120430425U CN 202306323 U CN202306323 U CN 202306323U
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CN
China
Prior art keywords
controller
pilothouse
checking system
response
intelligent checking
Prior art date
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Expired - Fee Related
Application number
CN2011204304258U
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Chinese (zh)
Inventor
朱经纬
石培科
李治尚
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sany Automobile Manufacturing Co Ltd
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Sany Heavy Industry Co Ltd
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Filing date
Publication date
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Priority to CN2011204304258U priority Critical patent/CN202306323U/en
Application granted granted Critical
Publication of CN202306323U publication Critical patent/CN202306323U/en
Anticipated expiration legal-status Critical
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Abstract

The utility model discloses an intelligent electrical detection system in a driver cab. The system comprises a controller and an input device, wherein the controller is used for being connected with a response device in the driver cab, sending a detection signal to the response device and judging whether the response device and circuits thereof are normal according to the response state of the response device; and the input device is electrically connected with the controller, and is used for sending detection command to the controller. According to the utility model, the detection of devices related to a chassis in the driver cab is completed through output signals of a simulation chassis of the controller.

Description

The electric intelligent checking system of pilothouse
Technical field
The utility model relates to a kind of detection system, is meant the electric intelligent checking system of a kind of pilothouse especially.
Background technology
The common sub-unit manufacturing of engineering truck is produced, and comprises pilothouse assembly and chassis assembly, and the two need guarantee that electrical system is intact errorless separately before final assembling, to promote manufacturing ability, to improve the quality of products.
At present; Before pilothouse rolls off the production line only to control end and responder all the electrical part in pilothouse detect, and to control end on the chassis, responder can't detect at the device of pilothouse, and this part electrical part is not if include sensing range in; If break down, can have a strong impact on entrucking efficient.
The utility model content
The utility model proposes the electric intelligent checking system of a kind of pilothouse, and this system can the electricity piece of responder in pilothouse detects on the chassis to control end.
The utility model proposes the electric intelligent checking system of a kind of pilothouse; Comprise controller and input media; Wherein: said controller comprises an output terminal; Be used for being connected, send detection signal to the response device with the response device of pilothouse, and whether normal through the responsive state judgement response device and the circuit thereof of response device; And said input media is electrically connected with said controller, is used for sending sense command to said controller.
Further, the utility model also comprises a display device, and wherein: said controller comprises an input end; Be used for being connected with the control device of pilothouse; The output signal of acquisition controlling device is judged whether control device and circuit thereof be normal, and testing result is sent to display device; And said display device is electrically connected with said controller, is used to receive and show the testing result of said control device and circuit thereof.
Further, said input media be provided with pilothouse in response device button one to one.
Further, said input media is provided with the one-time detection button, is used for sending the one-time detection order to controller, and said one-time detection order is once accomplished the order that all response devices detect for controller.
Further, said input media and said display device are to become one and have the human-computer interaction device of input function and Presentation Function simultaneously.
Further, said controller is the PLC controller.
Further, the utility model also comprises pilot lamp group and power supply, and wherein: the quantity of pilot lamp is identical with the quantity of pilothouse middle controller spare in the said pilot lamp group, and each pilot lamp all constitutes the loop of connecting with a control device and power supply.
For control end on the chassis, the device of responder in pilothouse, the utility model is realized the detection to response device in the pilothouse through the output signal on controller simulation chassis.
Description of drawings
In order to be illustrated more clearly in the utility model embodiment or technical scheme of the prior art; To do to introduce simply to the accompanying drawing of required use in embodiment or the description of the Prior Art below; Obviously, the accompanying drawing in describing below only is some embodiment of the utility model, for those of ordinary skills; Under the prerequisite of not paying creative work property, can also obtain other accompanying drawing according to these accompanying drawings.
Fig. 1 is the structured flowchart of the electric intelligent checking system embodiment one of the utility model pilothouse;
Fig. 2 is the structured flowchart of the electric intelligent checking system embodiment two of the utility model pilothouse;
Fig. 3 is the structured flowchart of the electric intelligent checking system embodiment three of the utility model pilothouse;
Fig. 4 is the structured flowchart of the electric intelligent checking system embodiment four of the utility model pilothouse;
Fig. 5 is the electrical block diagram of the electric intelligent checking system embodiment three of the utility model pilothouse;
Fig. 6 is the electrical block diagram of the electric intelligent checking system embodiment four of the utility model pilothouse.
Embodiment
To combine the accompanying drawing among the utility model embodiment below, the technical scheme among the utility model embodiment is carried out clear, intactly description, obviously, described embodiment only is the utility model part embodiment, rather than whole embodiment.Based on the embodiment in the utility model, those of ordinary skills are not making the every other embodiment that is obtained under the creative work prerequisite, all belong to the scope of the utility model protection.
Embodiment one:
Referring to Fig. 1, Fig. 1 is the structured flowchart of the electric intelligent checking system embodiment of the utility model pilothouse.
As can be seen from Figure 1, present embodiment comprises controller and input media.Controller comprises an output terminal, is used for being connected with the response device of pilothouse, sends detection signal to the response device, and judges through the responsive state of response device whether response device and circuit thereof be normal.Input media is electrically connected with controller, is used for sending sense command to controller.
Controller can be elected the PLC controller as, also can select the controller of other types for use, and the utility model is not done qualification to it.
The control end of response device is on the chassis in the present embodiment, and the output signal through its chassis control end of controller simulation comes the response device in the pilothouse is detected.
Embodiment two:
Referring to Fig. 2, Fig. 2 is the structural representation of the another embodiment of the electric intelligent checking system of the utility model pilothouse.
As can be seen from Figure 2, present embodiment comprises controller, input media and display device.Controller comprises an output terminal, is used for being connected with the response device of pilothouse, sends detection signal to the response device, and judges through the responsive state of response device whether response device and circuit thereof be normal.Controller also comprises an input end, is used for being connected with the control device of pilothouse, and the output signal of acquisition controlling device is judged whether control device and circuit thereof be normal, and testing result is sent to display device.Display device is electrically connected with controller, is used to receive and the testing result of display control device and circuit thereof.Input media is electrically connected with controller, is used for sending sense command to controller.
Preferably, during practical implementation, input media be provided with pilothouse in respectively respond the corresponding button of device, come to accomplish respectively detection through handling each button to each response device.
Further preferably, on input media, also be provided with the one-time detection button, be used for sending the one-time detection order to controller, controller is once accomplished the detection of all response devices.
In the specific implementation, those skilled in the art will appreciate that input media can realize getting final product to the controller input of control commands, implementation is various; Display device can show that testing result gets final product, and display mode is various.In the specific implementation, can be through the IO port of input block and output unit extending controller, each electrical part to be detected directly with expand after IO port be connected.
Controller can be elected the PLC controller as, also can select the controller of other types for use, and the utility model is not done qualification to it.
Control device in the utility model is the switching device in the pilothouse, and the response device is various instrument display spares, light fixture, motor etc.
The control end of response device through the output signal of its chassis control end of controller simulation, is accomplished the detection of response device in the pilothouse on the chassis in the present embodiment.Simultaneously, controller can also be gathered the output signal of pilothouse middle controller spare, judges through internal processes whether control device and circuit thereof be normal, accomplishes the detection of pilothouse middle controller spare, and testing result is delivered to display device shows.
Embodiment three:
Present embodiment is on the basis of embodiment one, and further improvements are: also comprise a pilot lamp group and a power supply, present embodiment is accomplished in the pilothouse responder in the detection of the control device on chassis through pilot lamp group and power supply.
Referring to Fig. 3, shown in Figure 5, Fig. 3 is the structured flowchart of present embodiment, and Fig. 5 is the electrical block diagram of present embodiment.
Comprise several pilot lamp in the pilot lamp group, the number of pilot lamp is identical with the number of pilothouse middle controller spare, and each pilot lamp forms the loop of connecting with a control device and power supply respectively.Referring to Fig. 5; Pilot lamp 5 constitutes series loop with control device 7 and power module; Pilot lamp 6 constitutes series loop with control device 8 and power module; Closing operator spare 7, control device 8 make two series loops energising respectively, judge through the responsive state of observation pilot lamp 5 or pilot lamp 6 whether control device 7 or control device 8 and circuit thereof be normal.
In the present embodiment, power module will be used the 220V interchange always and convert the 24V direct current into, supply power for the electrical part in controller, input media and the pilothouse.
In the present embodiment, the detection of response device is accomplished through controller, and the series loop that the detection of control device is formed through pilot lamp and power supply is accomplished, and can all devices in the pilothouse be detected.
Embodiment four:
Present embodiment is on the basis of embodiment two, and further improvements are: the function of accomplishing input media and display device through the human-computer interaction device.
Referring to Fig. 4, Fig. 6, Fig. 4 is the structured flowchart of present embodiment, and Fig. 6 is the electrical block diagram of present embodiment.
Present embodiment comprises controller and man-machine interaction unit.
Controller comprises an output terminal, is used for being connected with the response device of pilothouse, sends detection signal to the response device, and judges through the responsive state of response device whether response device and circuit thereof be normal.Controller also comprises an input end, is used for being connected with the control device of pilothouse, and the output signal of acquisition controlling device judges whether control device and circuit thereof be normal, and testing result is sent to human-computer interaction device's demonstration.The human-computer interaction device is connected with controller, is used for sending sense command to controller, also be used for simultaneously display control device testing result.
Present embodiment also comprises a power module, and power module will be used the 220V interchange always and convert the 24V direct current into, gives the various electrical parts power supplies in controller, man-machine interaction unit and the pilothouse.
Control device in the utility model refers to switching value device in the pilothouse, can be arranged on the chassis with its corresponding response device, such as Rear Fog Lamp switch and Rear Fog Lamp; Response device in the utility model refers to the instrument indicating device, and the control device corresponding with it can be arranged on the chassis, and like liquid level sensor and the indication of instrument liquid level, present embodiment is accomplished its wireline inspection through the input signal of controller analog response device.
Below in conjunction with concrete device the detection system in the utility model is described:
As can be seen from Figure 6; One termination 24V of control device switch 1; The other end links to each other with an input pin of controller; Controller is delivered to controller inner through internal processes with this leg signal state and is deposited the position, show at man-machine interaction unit simultaneously, with this display mode with deposit related.When switch 1 closure, man-machine interaction unit will show whether this line status is normal.
As it can also be seen that among Fig. 6, respond a termination 0V of device pilot lamp 2, the other end links to each other with an output pin of controller; Controller is simulated the input signal of pilot lamp 2 and is delivered to this output pin through internal processes, simultaneously this leg signal state is delivered to controller inner and deposits the position, and the human-computer interaction device is provided with the virtual key that respectively responds device simultaneously; Comprise the chassis device; Like switch, sensor etc.,, can send the sense command of corresponding device to controller through clicking each virtual key; And whether this device responds in the observation pilothouse, and then judgement should respond device and whether circuit is normal.
From Fig. 6, it can also be seen that; The utility model can also directly detect the device that control end and responder all are positioned at pilothouse through power module; Like window lifting switch and window regulator, close the door inductor and indoor ceiling light etc., the circuit two ends directly are connected with power supply, whether respond through handling the direct observed responses end of control end; Whether in proper working order, and then confirm whether this device and circuit thereof be normal like the switch in the control diagram 23 if can directly observe pilot lamp 4.
In the specific implementation, can expand the input port and the output port of controller respectively through input block and output unit, to satisfy the demand of electrical part port.
Controller in the utility model can reach above-mentioned control purpose and get final product, and PLC is preferred.In the specific implementation; If it is effective that the PLC input and output of being selected for use are high level, owing to have negative control type device, i.e. low level useful signal in the car load; Can convert the pilothouse low level signal into high level signal through relay, can normal receiving and transmitting signal to guarantee PLC.
Preferably, in the human-computer interaction device, the one-time detection button can also be set, when clicking this button, controller can once be accomplished the detection to all response devices, and each testing result is listed in the human-computer interaction device successively.
The electric intelligent checking system of the utility model pilothouse; Not only can detect control end and responder all at the device of pilothouse; Can also accomplish detection with the chassis related device; And can testing result be shown in the human-computer interaction device, with the purpose that reaches timely investigation and repair abnormal electrical device and wire harness thereof, improve entrucking production efficiency.In addition,, possess upgradability, improve director demon simultaneously through the increase configuration module and can realize owing to adopt controller to simulate and detect.
The above is merely the preferred embodiment of the utility model; Not in order to restriction the utility model; All within the spirit and principle of the utility model, any modification of being done, be equal to replacement, improvement etc., all should be included within the protection domain of the utility model.

Claims (7)

1. the electric intelligent checking system of pilothouse is characterized in that, comprises controller and input media, wherein:
Whether said controller comprises an output terminal, is used for being connected with the response device of pilothouse, sends detection signal to the response device, and normal through the responsive state judgement response device and the circuit thereof of response device; And
Said input media is electrically connected with said controller, is used for sending sense command to said controller.
2. the electric intelligent checking system of pilothouse according to claim 1 is characterized in that, also comprises a display device, wherein:
Said controller comprises an input end, is used for being connected with the control device of pilothouse, and the output signal of acquisition controlling device is judged whether control device and circuit thereof be normal, and testing result is sent to display device; And
Said display device is electrically connected with said controller, is used to receive and show the testing result of said control device and circuit thereof.
3. the electric intelligent checking system of pilothouse according to claim 2 is characterized in that, said input media be provided with pilothouse in response device button one to one.
4. the electric intelligent checking system of pilothouse according to claim 3; It is characterized in that; Said input media is provided with the one-time detection button, is used for sending the one-time detection order to controller, and said one-time detection order is once accomplished the order that all response devices detect for controller.
5. according to the electric intelligent checking system of each described pilothouse among the claim 2-4, it is characterized in that said input media and said display device are to become one and have the human-computer interaction device of input function and Presentation Function simultaneously.
6. according to the electric intelligent checking system of each described pilothouse among the claim 1-4, it is characterized in that said controller is the PLC controller.
7. the electric intelligent checking system of pilothouse according to claim 1 is characterized in that, also comprises pilot lamp group and power supply, wherein:
The quantity of pilot lamp is identical with the quantity of pilothouse middle controller spare in the said pilot lamp group, and each pilot lamp all constitutes the loop of connecting with a control device and power supply.
CN2011204304258U 2011-11-03 2011-11-03 Intelligent electrical detection system in driver cab Expired - Fee Related CN202306323U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2011204304258U CN202306323U (en) 2011-11-03 2011-11-03 Intelligent electrical detection system in driver cab

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2011204304258U CN202306323U (en) 2011-11-03 2011-11-03 Intelligent electrical detection system in driver cab

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103954467A (en) * 2014-05-12 2014-07-30 青岛雷沃挖掘机有限公司 Fault detector of excavator
CN105445572A (en) * 2014-09-25 2016-03-30 徐工集团工程机械股份有限公司 Movable type engineering machinery cab electrical detection device, method and system
CN113219946A (en) * 2021-04-29 2021-08-06 东风商用车有限公司 Cab electric detection system, method and equipment and readable storage medium
CN113625042A (en) * 2021-07-14 2021-11-09 东风华神汽车有限公司 Cab electric appliance function detection method and system and storage medium

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103954467A (en) * 2014-05-12 2014-07-30 青岛雷沃挖掘机有限公司 Fault detector of excavator
CN105445572A (en) * 2014-09-25 2016-03-30 徐工集团工程机械股份有限公司 Movable type engineering machinery cab electrical detection device, method and system
CN113219946A (en) * 2021-04-29 2021-08-06 东风商用车有限公司 Cab electric detection system, method and equipment and readable storage medium
CN113219946B (en) * 2021-04-29 2023-03-03 东风商用车有限公司 Cab electric detection system, method and equipment and readable storage medium
CN113625042A (en) * 2021-07-14 2021-11-09 东风华神汽车有限公司 Cab electric appliance function detection method and system and storage medium

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
ASS Succession or assignment of patent right

Owner name: SANY AUTOMOBILE MANUFACTURING CO., LTD.

Free format text: FORMER OWNER: SANYI HEAVY INDUSTRY CO LTD

Effective date: 20130506

C41 Transfer of patent application or patent right or utility model
TR01 Transfer of patent right

Effective date of registration: 20130506

Address after: 410100 Changsha economic and Technological Development Zone, Hunan City, the 31 industrial city

Patentee after: SANY Automobile Manufacturing Co., Ltd.

Address before: 410100 Changsha economic and Technological Development Zone, Hunan City, the 31 industrial city

Patentee before: Sanyi Heavy Industry Co., Ltd.

CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20120704

Termination date: 20151103

EXPY Termination of patent right or utility model