CN202297210U - Wastewater recycling system for cold rolling emulsion liquid - Google Patents

Wastewater recycling system for cold rolling emulsion liquid Download PDF

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Publication number
CN202297210U
CN202297210U CN2011203767407U CN201120376740U CN202297210U CN 202297210 U CN202297210 U CN 202297210U CN 2011203767407 U CN2011203767407 U CN 2011203767407U CN 201120376740 U CN201120376740 U CN 201120376740U CN 202297210 U CN202297210 U CN 202297210U
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China
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aforementioned
input aperture
film part
cold
standard film
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CN2011203767407U
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梁继业
张燕厚
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Dongguan Vicdi Film Science & Technology Co Ltd
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Dongguan Vicdi Film Science & Technology Co Ltd
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Abstract

The utility model discloses a wastewater recycling system for cold rolling emulsion liquid, which comprises an iron steel cold rolling device, a collecting pool, a vibration film ultrafilter and an intermediate pool, wherein the vibration film ultrafilter comprises a casing, a film group and a motor; the film group extends downwards so as to form a center transmission rod; accordingly, the motor and a belt are matched and utilized to drive an eccentric block on the center transmission rod to rotate to generate centrifugal force so as to cause vibration, energy that is generated due to vibration can enable the film group to vibrate through the center transmission rod, and the shearing force that is generated due to high frequency vibration is transmitted through the surfaces of membranes in the film group in a sinusoidal manner, so that the siltation problem of the membranes in the film group can be solved effectively, and wastewater of cold rolling emulsion liquid can be processed simply and effectively; the wastewater recycling system can extract clear liquid and thick oil continuously and effectively, clear liquid is transported to the intermediate pool, and oil emulsion liquid is added in the intermediate pool complementally, so that cold rolling emulsion liquid is obtained; in addition, the cold rolling emulsion liquid reused in the iron steel cold rolling device, chemicals are not added during the whole wastewater treatment process, and the reuse quality of emulsion liquid is ensured.

Description

The cold-rolling emulsion waste water reclamation utilizes system
Technical field
The utility model relates to the sewage treatment equipment art, refers in particular to a kind of cold-rolling emulsion waste water reclamation and utilizes system.
Background technology
Useless cold-rolling emulsion mainly from cooling water circulation use back efflux wastewater in the cold rolled sheet production process, is characterized in that organic concentration is high, contains innage, and pollution intensity is big.The method existing to the processing of emulsifying liquid waste water mainly is to use inorganic polymer emulsion splitters such as Poly aluminum Chloride (PAC) or bodied ferric sulfate; Its common drawback is that demulsification is poor; Pharmaceutical quantities is big; Produce a large amount of reluctant oxyhydroxide mud, increased the dissolved substance in the waste water, be prone to cause secondary pollution.To this situation, prior art improves to some extent to the treatment process of cold-rolling emulsion:
Application number is that 200510019081.0 Chinese invention patent discloses a kind of method and system thereof that handles cold rolling emulsion waste water.The mode that this method utilizes ceramic membrane ultrafitration device and membrane bioreactor to combine is handled cold rolling emulsion waste water, and filtrate after treatment can qualified discharge or reuse, but the big process of the long floor space of this system flow is complicated; And effluent quality (COD, BOD, SS) instability after handling; And dirty stifled phenomenon appears in ultra-filtration equipment easily under the situation that impurity is not removed fully; Cause routine maintenance management inconvenience, investment running cost is high, and general enterprise is difficult to bear.
Application number is that 200920083756.1 Chinese utility model patent discloses a kind of ecological green land; The waste water advanced treatment facility complicacy of existing cold-rolling emulsion, investment, running cost height have been solved, complex process, management inconvenience, undesirable, the draining water quality problem of unstable of treatment effect.Main kind of the ecological green land that is implanted with pedosphere, enzymatic living beings packing layer, rough coal slag blanket and the clay compacted lift of anti-pollution plant that utilizes carries out the comprehensive regulation to cold-rolling emulsion waste water.Though the ecological green land less investment, running cost is low, reach treatment effect preferably, will control each layer processing unit in the treatment system.Although it is good that ecological method is handled treatment effect, the processing cycle is longer relatively, and is not enough concerning efficient than the processing of big yield, and floor space is big.
In sum, utilize present equipment and method still can not simply and effectively recycle processing to cold-rolling emulsion waste water, treatment effect is not good.
The utility model content
In view of this; The utility model is to the disappearance of prior art existence; Its main purpose provides a kind of cold-rolling emulsion waste water reclamation and utilizes system, its can effectively solve utilize existing installation and method can not be simply and effectively to cold-rolling emulsion waste water is handled, treatment effect is not good problem.
For realizing above-mentioned purpose, the utility model adopts following technical scheme:
A kind of cold-rolling emulsion waste water reclamation utilizes system, includes the iron and steel cold-rolling equipment, is used to collect collecting tank from the cold-rolling emulsion waste water of iron and steel cold-rolling equipment output, is used for waste water to collecting tank output and carries out filtering separation and form the vibrations membrane ultrafiltration device of clear liquid and dense oil and be used to collect aforementioned clear liquid and replenish the middle pond that adds emulsifier; Wherein
The input aperture of this collecting tank is communicated with the delivery port of iron and steel cold-rolling equipment;
This vibrations membrane ultrafiltration device includes casing and is installed on film group and the motor in the casing; This film group has stoste input aperture, clear liquid delivery port and dense oil outlet; The delivery port of aforementioned collecting tank is communicated with this stoste input aperture through fresh feed pump, and this dense oil outlet is communicated with extraneous; This film group is extended the center transmission rod that is useful on the vibrations of drive film group downwards, and the lower end of this center transmission rod is provided with the eccentric block and first flange, and this first flange is positioned at the below of eccentric block; This motor is positioned at the below of film group, and the output terminal of this motor is provided with second flange, and this second flange is flexible coupling through the belt and first flange;
The input aperture in this pond, centre is communicated with aforementioned clear liquid delivery port, and the delivery port in this pond, centre is communicated with the input aperture of aforementioned iron and steel cold-rolling equipment.
As a kind of preferred version, said film group includes train wheel bridge, lower plate, water producing pipe and at least one filtering membrane unit that is fixedly clamped between train wheel bridge and lower plate;
This train wheel bridge is provided with two aforementioned stoste input apertures and an aforementioned clear liquid delivery port; This two stoste input aperture is respectively the first stoste input aperture and the second stoste input aperture; This first stoste input aperture and the second stoste input aperture are mutually symmetrical and are arranged at outside the two relative side of clear liquid delivery port; This water producing pipe is fixedly clamped between train wheel bridge and lower plate, and the lower end of water producing pipe is airtight, and the upper end of water producing pipe is communicated with this clear liquid delivery port;
This lower plate is provided with two aforementioned dense oil outlets, and this two dense oil outlet is corresponding respectively to be positioned on the axis of the aforementioned first stoste input aperture and the second stoste input aperture;
This filtering membrane unit includes the superimposed from lower to upper first standard film part, the second standard film part, the 3rd standard film part and the 4th standard film part together; Each standard film part is plates and being set in outside the water producing pipe ringwise all, and each standard film part has included pallet and diaphragm, and this diaphragm is folded the upper surface in pallet, and the periphery inboard on surface is provided with groove, this groove and water producing pipe internal communication on this pallet;
This first standard film part is a ditrysian type standard film part, and it is provided with two first through holes, and this two first through hole is corresponding respectively to be positioned on the axis of the aforementioned first stoste input aperture and the second stoste input aperture;
This second standard film part is a monotrysian type standard film part, and it is provided with one second through hole, and this second through hole is positioned on the axis of the aforementioned second stoste input aperture;
The 3rd standard film part is a ditrysian type standard film part, and it is provided with two third through-holes, and this two third through-hole is corresponding respectively to be positioned on the axis of the aforementioned first stoste input aperture and the second stoste input aperture;
The 4th standard film part is a monotrysian type standard film part, and it is provided with a fourth hole, and this fourth hole is positioned on the axis of the aforementioned first stoste input aperture;
In addition, the diaphragm-operated upper surface of this each standard film part is provided with outer shroud and interior ring, and aforementioned each through hole is on the zone between outer shroud and the interior ring.
As a kind of preferred version, be connected fixingly between said train wheel bridge and the lower plate through a plurality of bolts, these a plurality of bolts are distributed in the periphery of train wheel bridge, and these a plurality of screw bolt passes train wheel bridges are connected with the filtering membrane unit and with lower plate to be fixed.
As a kind of preferred version, the pallet of said each standard film part is provided with a plurality of aforementioned grooves, and these a plurality of grooves are that the center radially distributes with the middle part of pallet.
As a kind of preferred version, two aforementioned eccentric blocks are set on the transmission rod of said center, but each eccentric block up-down adjustment and rotatable adjusting be installed on the transmission rod of center.
As a kind of preferred version; Said eccentric block integral body is the semi-disc shape; This eccentric block is provided with the axis hole that confession center transmission rod passes, and this eccentric block is provided with two arc notch near the side of axis hole, is formed with an arc convex between this arc notch; This arc convex is provided with screw, and this screw is communicated with axis hole.
As a kind of preferred version, said casing includes upper casing and base, and the aforementioned films group is sealed closely to be wrapped in the upper casing, and aforementioned motor is installed in the base, is connected with a plurality of springs between this upper casing and the base.
As a kind of preferred version, be folded with snubber block between the outside wall surface of said motor and the inner-wall surface of base, and the bottom of this base further is provided with the wheel of adjustable height.
As a kind of preferred version, said fresh feed pump is a Non-blinding pump.
The utility model compared with prior art has tangible advantage and beneficial effect, particularly, can be known by technique scheme:
One, utilizing the cf-of the eccentric block rotation generation on motor and the belt drive center transmission rod to cause through cooperation waves; The energy that waves generation impels the vibrations of film group through the center transmission rod, and when the turn up of motor extremely shook the required frequency of environment altogether, the amplitude of film group vibrations reached to maximum; The shearing force that high-frequency vibration produced is propagated with sinusoidal manner via the membrane surface in the film group; Thereby effectively solve the problem of silting up of film group interior diaphragm, opposing film pollution capacity is stronger, has realized simply and effectively cold-rolling emulsion waste water being recycled processing; Better processing effect, processing cost are also lower; And; Cooperate and utilize iron and steel cold-rolling equipment, collecting tank and middle pond composition cold-rolling emulsion waste water reclamation to utilize system; With continuous and effective isolate clear liquid and dense oil, but clear liquid be transfused in the middle of pond and obtained the cold-rolling emulsion of reuse through replenish adding emulsifier, in these cold-rolling emulsion reuse to iron and steel cold-rolling equipments; And whole wastewater treatment process need not add chemical, has guaranteed the reuse quality of emulsion.
Two, through utilizing the superimposed filtering membrane unit that forms together of the first standard film part, the second standard film part, the 3rd standard film part and the 4th standard film part; And cooperation utilizes the first standard film part and the 3rd standard film part to be monotrysian type standard film part for ditrysian type standard film part, this second standard film part and the 4th standard film part; Make dense oil S-type mobile in the film group; Thereby increased the effective filtration area of unit space upper diaphragm, can enlarge the processing power of cold-rolling emulsion waste water more simply.
Three, through be provided with former water input and clear liquid delivery port in train wheel bridge, form the design of water inlet, upper water-out with this, the bubble that the design of upper water-out makes vibrations membrane ultrafiltration device in sepn process, produce is in time got rid of favourable protection diaphragm.
Four, through transmission rod is provided with two eccentric blocks in the center; But be arranged on the transmission rod of center with utilizing this two eccentric blocks up-down adjustment and rotatable adjusting, but make two its overlapping areas of eccentric block flexible, to reach the purpose of best vibration amplitude; Whole eccentric block is the semi-disc shape; And be provided with arc notch and arc convex in eccentric block, the eccentric force in the time of can strengthening high speed rotating reduces noise, keeps the stability of single rotating manner.
Be constitutional features and the effect of more clearly setting forth the utility model, come the utility model is elaborated below in conjunction with accompanying drawing and specific embodiment.
Description of drawings
Fig. 1 is the principle of work synoptic diagram of the preferred embodiment of the utility model;
Fig. 2 is the assembling perspective view of the casing of vibrations membrane ultrafiltration device in the preferred embodiment of the utility model;
Fig. 3 is the assembling perspective view of the interior of vibrations membrane ultrafiltration device in the preferred embodiment of the utility model;
Fig. 4 is the enlarged diagram of eccentric block in the preferred embodiment of the utility model;
Fig. 5 is the assembling schematic perspective view of film group in the preferred embodiment of the utility model;
Fig. 6 is the partial exploded view of film group in the preferred embodiment of the utility model;
Fig. 7 is the schematic cross-section of film group in the preferred embodiment of the utility model.
The accompanying drawing identifier declaration:
10, iron and steel cold-rolling equipment 20, collecting tank
30, vibrations membrane ultrafiltration device 31, casing
311, upper casing 312, base
313, spring 314, wheel
32, film group 321, train wheel bridge
322, lower plate 323, water producing pipe
324, filtering membrane unit 3241, the first standard film part
3242, the second standard film part 3243, the 3rd standard film part
3244, the 4th standard film part 33, motor
34, center transmission rod 35, eccentric block
351, axis hole 352, arc notch
353, arc convex 354, screw
36, first flange 37, second flange
38, belt 39, snubber block
301, the first stoste input aperture 302, the second stoste input aperture
303, clear liquid delivery port 304, groove
305, dense oil outlet 306, bolt
307, pallet 308, diaphragm
3011, groove 3012, first through hole
3013, second through hole 3014, third through-hole
3015, fourth hole 3016, outer shroud
3017, interior ring 40, middle pond.
Embodiment
Please referring to figs. 1 through shown in Figure 7, the concrete structure that it has demonstrated the preferred embodiment of the utility model includes iron and steel cold-rolling equipment 10, collecting tank 20, vibrations membrane ultrafiltration devices (UF) 30 and middle pond 40.
Wherein, as shown in Figure 1, the input aperture that this collecting tank 20 is used for collecting from the cold-rolling emulsion wastewater collection pond 20 that iron and steel cold-rolling equipment 10 is exported is communicated with the delivery port of aforementioned iron and steel cold-rolling equipment 10.
This vibrations membrane ultrafiltration device (UF) 30 is used for the cold-rolling emulsion waste water of collecting tank 20 outputs is carried out filtering separation formation clear liquid and dense oil, and it includes casing 31 and is installed on the film group 32 and motor 33 in this casing 31.
Wherein, this casing 31 makes and in the casing of sealing, moves when handling waste water that noise is low, and is stable, protected operator's safety effectively; As shown in Figure 2, this casing 31 includes upper casing 311 and base 312; This upper casing 311 is spun glass steel matter; Upper casing 311 closely wraps aforementioned films group 32 is sealed; Significant sealing affection guarantees the stability of film group 32 in high-frequency vibration, and prevents the waste water outflow that the improper mishaies such as perforate membrane that cause of manual operation cause; The waste water that effectively dams is effectively ensured operator's safety; This motor 33 is installed in the base 312; And; Connect a plurality of springs 313 between this upper casing 311 and the base 312; Utilize these a plurality of springs 313 with upper casing 311 be supported in base 312 directly over, both that film group 32 is fixing with this, guarantee the equilibrium conditions of vibrations membrane ultrafiltration devices (UF) 30 operations; Can separate with immobilized base 312 well again, reach the purpose of damping; In addition; The bottom of this base 312 further is provided with the adjustable wheel 314 of height, and the stability of the movability that this wheel 314 is used to provide this vibrations membrane ultrafiltration device (UF) 30 when operating is after having selected placement location; The gear-like of twisting wheel 314 central authorities is regulated the fixing feet of pulling wheel 314 and is unloaded; Utilize horizontal reference point on the support of wheel 314 to measure casing 31 then and whether reached,, vibrations membrane ultrafiltration devices (UF) 30 are reached to horizontality through the wheel 314 of this adjustable height to level; Guarantee vibrations membrane ultrafiltration device (UF) 30 normal operation in the overclocking vibrations, and adapted to more complex installation running environment.
As shown in Figure 3, this film group 32 is extended downwards has center transmission rod 34, and this center transmission rod 34 is used to drive 32 vibrations of film group; Than other waste water vibrations separating devices, the center transmission rod 34 in the utility model is shorter, and selects the H.T. steel for use; Make vibrations pass to film group 32 rapidly; Strengthened its operation usefulness, guaranteed that film group 32 high-frequency vibrations require and security of system, outstanding to the separating effect of waste water.The lower end of this center transmission rod 34 is provided with the eccentric block 35 and first flange 36.In the present embodiment, this center transmission rod 34 is provided with two eccentric blocks 35, but each eccentric block 35 up-down adjustment and rotatable adjusting ground; As shown in Figure 4, each eccentric block 35 is the semi-disc shape, and this eccentric block 35 is provided with the axis hole 351 that confession center transmission rod 34 passes; This eccentric block 35 is provided with two arc notch 352 near the side of axis hole 351, is formed with an arc convex 353 between this two arc notch 352, and this arc convex 353 is provided with screw 354; This screw 354 is communicated with axis hole 351, through center transmission rod 34 is passed axis hole 351, utilizes screw to pass screw 354 eccentric block 35 firmly is fixed on the center transmission rod 34; But make two eccentric blocks its overlapping area of 35 flexible and relative height with this; Reaching the purpose of best vibration amplitude, and, utilize arc notch 352 and arc convex 353 because whole eccentric block 35 is the semi-disc shape; Eccentric block 35 in the time of can strengthening high speed rotating reduces noise, keeps the stability of single rotating manner; In addition, in process of treating waste water, the vibrating effect of single eccentric block 35 can't satisfy the separation requirement of overclocking vibration membrane with common electric machine; And use more powerful motor just to mean that also quality is bigger, and need the energy of consumption also more, the utility model is in order to improve capacity usage ratio; Increase the high-frequency vibration frequency; Use two eccentric blocks 35 independently to be installed on the center transmission rod 34, and can carry out manual regulation, through the relative position variation of two eccentric blocks 35 and the VFC of motor 33 it; Significantly improved the vibration frequency of vibrations membrane ultrafiltration device (UF) 30; Film group 32 is discharged dense oil rapidly when waste water filtering is separated, avoid the alluvial and the obstruction of fenestra, through a series of actual verification; Reach the method for vibration frequency in the utility model than simple raising motor rotary speed, aspect energy consumption, reduce electricity consumption 45%~55% than general technology; Simultaneously, this technology can effectively reduce motor 33 wearing and tearing, reduces the heating of motor 33, and improved more than 30% the work-ing life of motor 33.This first flange 36 is positioned at the below of aforementioned two eccentric blocks 35.
This motor 33 is positioned at the below of film group 32; The output terminal of motor 33 is provided with second flange 37; This second flange 37 is flexible coupling through the belt 38 and first flange 36, and the outside wall surface of this motor 33 is provided with snubber block 39, when being installed on motor 33 in the base 312; This snubber block 39 is clamped between the inner-wall surface of motor 33 outside wall surface and base 312, to play cushioning effect.This motor 33 is the motor of variable frequency; It mainly acts on is to excite vibrations; When high speed rotating; Eccentric block 35 on the motor 33 drive center transmission rods 34 rotates the cf-that produces can cause waving of vibrations membrane ultrafiltration device (UF) 30 tops, and the energy that waves generation impels 32 vibrations of film group through center transmission rod 34.When the turn up of motor 33 extremely shakes the required frequency of environment altogether; The amplitude of film group 32 vibrations can reach to maximum; Continue to increase the opposite amplitude that only can reduce 32 vibrations of film group of rotating speed of motor 33, generally speaking, operation can be under the peak of vibration amplitude; To reduce the pulling force that center transmission rod 34 is born, ensure the work-ing life of center transmission rod 34.
To shown in Figure 7, this film group 32 includes train wheel bridge 321, lower plate 322, water producing pipe 323 and at least one filtering membrane unit 324 that is fixedly clamped between train wheel bridge 321 and lower plate 322 like Fig. 5; This train wheel bridge 321 is provided with one first stoste input aperture 301, one second stoste input aperture 302 and a clear liquid delivery port 303, and this first stoste input aperture 301 and the second stoste input aperture 302 are mutually symmetrical and are arranged at outside the two relative side of clear liquid delivery port 303, and the stoste input aperture that forms vibrations membrane ultrafiltration devices (UF) 30 is converged in this first stoste input aperture 301 and the second stoste input aperture 302; The delivery port of aforementioned collecting tank 20 is communicated with the stoste input aperture that should shake membrane ultrafiltration devices (UF) 30 through fresh feed pump, and this fresh feed pump is selected Non-blinding pump for use, and they can be through the dirt and the foreign material of bigger particle diameter; Avoid problems such as cavitation damage and water; For operator bring great convenience, and vibratory noise is little, and electric machine temperature rise is low; Continuous operation time is long; Smooth performance, environmentally safe, simultaneously; Big, the Operation and maintenance easily of this fresh feed pump flow, this fresh feed pump is equipped with the motor of one two horsepower; This water producing pipe 323 is fixedly clamped between train wheel bridge 321 and lower plate 322; The lower end of water producing pipe 323 is airtight; The upper end of water producing pipe 323 is communicated with this clear liquid delivery port 303; And the wall of this water producing pipe 323 offers the groove 304 that is communicated with water producing pipe 323 inside, and this clear liquid delivery port 303 is communicated with the input aperture in aforementioned middle pond 40; This lower plate 322 is provided with two dense oil outlets 305; This two dense oil outlet 305 is corresponding respectively to be positioned on the axis of the aforementioned first stoste input aperture 301 and the second stoste input aperture 302; This two dense oil outlet 305 converges the dense oil outlet that forms film group 32; The dense oil outlet of this film group 32 is in communication with the outside, so that dense oil is discharged; And; Be connected fixingly between this train wheel bridge 321 and the lower plate 322 through a plurality of bolts 306, these a plurality of bolts 306 are distributed in the periphery of train wheel bridge 321, and these a plurality of bolts 306 pass train wheel bridge 321 successively and are connected with filtering membrane unit 324 and with lower plate 322 and fix; Elder generation is tightened to 35 pounds earlier with the bolt 306 of the train wheel bridge 321 of film group 32 in use; Be tightened to 45 pounds again, more large-scale mother Luo in the center on the clamping plate 321 on the film group 32 tightened up, the scheduling of tightening up operation is the 1st hour of bringing into use; Carried out in the 4th hour, the 8th hour and the 24th hour; This tightens up operation and then carries out on demand afterwards, guarantees film group 32 in the overclocking vibrations efficient stable property of separation waste water down through closely knit like this structure, and makes things convenient for the replacing of filtering membrane unit 324.
This filtering membrane unit 324 includes the superimposed from lower to upper first standard film part 3241, the second standard film part 3242, the 3rd standard film part 3243 and the 4th standard film part 3244 together; Each standard film part is plates and being set in outside the water producing pipe 323 ringwise all; Each standard film part has included pallet 307 and diaphragm 308; This diaphragm 308 is folded in the upper surface of pallet 307; The periphery inboard on surface is provided with groove 3011 on this pallet 307; This groove 3011 through the groove 304 of aforementioned water producing pipe 323 with water producing pipe 323 internal communication, the pallet 307 of each standard film part is provided with a plurality of forward recess 3011, these a plurality of grooves 3011 are that the center radially distributes with the middle part of pallet 307; This first standard film part 3241 is a ditrysian type standard film part, and it is provided with two first through holes 3012, and this two first through hole 3012 is corresponding respectively to be positioned on the axis of the aforementioned first stoste input aperture 301 and the second stoste input aperture 302; This second standard film part 3242 is a monotrysian type standard film part, and it is provided with one second through hole 3013, and this second through hole 3013 is positioned on the axis of the aforementioned second stoste input aperture 302; The 3rd standard film part 3243 is a ditrysian type standard film part, and it is provided with two third through-holes 3014, and this two third through-hole 3014 is corresponding respectively to be positioned on the axis of the aforementioned first stoste input aperture 301 and the second stoste input aperture 302; The 4th standard film part 3244 is a monotrysian type standard film part, and it is provided with a fourth hole 3015, and this fourth hole 3015 is positioned on the axis of the aforementioned first stoste input aperture 301; In addition; The upper surface of the diaphragm 308 of this each standard film part is provided with outer shroud 3016 and interior ring 3017, and this outer shroud 3016 is sealing-ring with interior ring 3017, utilizes outer shroud 3016 to guarantee the sealing effectiveness of film group 32; Also can avoid the injury of dense oil outflow to operator; Utilize and should can dense oil and clear liquid be separated by interior ring 3017, prevent that clear liquid from receiving secondary pollution, aforementioned each through hole is on the zone between outer shroud 3016 and the interior ring 3017.
And, further including the master control system (not shown), this master control system comprises power controling box, pressure sensitive device, visualized operation system and data logging system.Power controling box with start and decommission, amplitude of vibration adjusting, temperature detection device, the control of dense fuel tap door auto-switch time, feed pressure control and warning system.According to the outer assembly of the optional quota of the needs of different industrial conditions: the device of pressure-controlling, clear liquid flow control, control feeding temperature and system data self-recording unit etc.Whole power controling box compact construction; The operation of visualization display such as temperature, pressure, flow, System Operation time, integral layout had both met aesthetic requirement, handled easily management again; And design warning and scram button; Special-purpose key is installed, is avoided the improper operation of non-technical personnel, operation of assurance system and personnel's safety.Simultaneously, the joint that also has power supply and connection transmitter in the cabinet back side and the bottom of master control system, the operation of system visually.When spying out the vibrating motor unit any mistake is arranged, system is shut-down operation immediately just, and on fluorescent screen, shows the numbering that makes a mistake.As long as with reference to the message of wrong numbering representative, just can learn the reason of problem, the operation of after dealing with problems, can starting shooting again.If the fresh feed pump motor load is overweight, motor starter can stop motor operated automatically, can restart by restarting button.
The usefulness of the utility model only by two independently controlled variable control: shearing and pressure.Shearing is to produce through vibration membrane group 32, can use the amplitude of vibration adjusting on control panel to pull, and regulates the amplitude of vibrations, controls the size of vibration amplitude through the speed of motor 33 rotations.Pressure is the power from fresh feed pump.Although shearing and pressure are two independently controlled variable, make system performance its powerful performance and normal running, both are indispensable.Will be easily and operate native system reliably, it is to keep it in mind that an emphasis is arranged, and when shaking exactly pressure must be arranged simultaneously, and must shake simultaneously when pressure is arranged.When these vibrations membrane ultrafiltration device (UF) 30 vibrations; Film group 32 diaphragm 308 inside needs certain pressure in vibrations, also can keep the home position; Do not have pressure if having only vibrations, may cause diaphragm 308 breakages like this, lost filtering effect.On the contrary, moving if system has only feed liquor not arrhea under the situation that does not have vibrations, keep one period very short time only; Because lacked the words of vibrations; When feedstock solution was flowed through diaphragm 308 surface, the material of failing to pass diaphragm 308 can stop and be accumulated on the surface of diaphragm 308, micropore on the diaphragm 308 is caused silt up; The speed that these barriers form is very fast, can make diaphragm 308 lose its usefulness between very short.Thus, the system is note the following: When the system operating pressure of less than 30psi, the system prohibits vibration; vibration amplitude when the system is less than 1/4 inch, the pressure in the environment must not operate longer than 20 seconds; when the first operating system, when it comes to water for the first test, the cleaning, the use of water in the case of very low pressure cleaning systems, and components within the system should be cleaned every one.
In addition; This pond, centre 40 is used to collect the clear liquid of aforementioned vibrations membrane ultrafiltration device (UF) 30 outputs and replenishes the adding emulsifier clear liquid is handled once more; The delivery port in this pond, centre 40 is communicated with the input aperture of aforementioned iron and steel cold-rolling equipment 10; Make the clear liquid after handling through emulsifier be back to reuse in the iron and steel cold-rolling equipment 10 with this, thereby less discharged waste water has reduced cost.
The working process that present embodiment is detailed is following:
(1) the cold-rolling emulsion waste water that iron and steel cold-rolling equipment 10 is produced inputs in the collecting tank 20 keeps in.
(2) the use of the feed pump 20 is collected in the cold pool emulsion into a waste water pump vibration membrane ultrafiltration device (UF) 30, the waste water is divided into two liquid from the first input port 301 and the second input port 302 liquid input to the film set of 32, while the rotation of the motor 33 and drive belt 38 through the flexible connection of the rotating eccentric block 35, the eccentric block 35 rotates at high speed centrifugal force generated can cause shock membrane ultrafiltration device (UF) 30 upper swing , rocking generated energy to the center drive rod 34, to promote the transmission rod 34 in the center of the film on the group of 32 high-frequency vibration, the vibration generated by the shearing force to a sinusoidal surface of the diaphragm 308 to spread, although feed pressure via feed pump continuously pumps the waste into the membrane module 32 to produce, but the shearing force of the diaphragm 308 to the surface while the solids remain in the output from the thick oil discharge port 305 is not deposited on the surface of the diaphragm 308, so that the high pressure in the system base on environment, the continuous and effective separation of the serum of 90% and 10% of the concentration of oil.10% dense oil outwards discharges output through the dense oily trunnion of film group 32 belows, and simultaneously, 90% clear liquid extrudes from water producing pipe 323, keeps in the pond 40 in the middle of this clear liquid of 90% is input to.
And waste water flows at the upper surface of the diaphragm 308 of each standard film part, and clear liquid sees through diaphragm 308 and flows in the groove 3011 of pallet 307 upper surfaces, and flows in the water producing pipe 323, to obtain clear liquid through groove 304; And under the waste water of the diaphragm 308 upper surfaces through hole through aforementioned correspondence flows into, filter on the diaphragm 308 of the standard film part of one deck; Thus; Flowing of dense oil just had certain direction, and whole film group 32 is according to aforementioned sequential cascade, and dense oil just is flowing of " S " type; Increased the effective filtration area of unit space upper diaphragm, to enlarge processing power more simply.And waste water contacts with diaphragm 308 always in whole flow process, and clear liquid is flowed out by train wheel bridge 321 from diaphragm 308 intermediary water producing pipes 323, and dense oil is separated to come, and discharges from the dense oil outlet 305 of film group 32 sides; Because whole film group 32 compact constructions, the pressure-losses is little, and clear liquid and dense oil need not to pressurize again and can discharge, for energy consumption has been saved in the separation of waste water greatly.
(3) in middle pond 40, replenish the adding emulsifier, utilize emulsifier that clear liquid is carried out further allocation processing and form cold-rolling emulsion, these cold-rolling emulsions are imported into and carry out reuse in the iron and steel cold-rolling equipment 10.
The design focal point of the utility model is: at first, utilize the cf-of the eccentric block rotation generation on motor and the belt drive center transmission rod to cause through cooperation and wave, the energy that waves generation impels the vibrations of film group through the center transmission rod; When the turn up of motor extremely shakes the required frequency of environment altogether; The amplitude of film group vibrations reaches to maximum, and the shearing force that high-frequency vibration produced is propagated with sinusoidal manner via the membrane surface in the film group, thereby effectively solves the problem of silting up of film group interior diaphragm; Opposing film pollution capacity is stronger; Realized simply and effectively cold-rolling emulsion waste water being recycled processing, better processing effect, processing cost are also lower; And; Cooperate and utilize iron and steel cold-rolling equipment, collecting tank and middle pond composition cold-rolling emulsion waste water reclamation to utilize system; With continuous and effective isolate clear liquid and dense oil, but clear liquid be transfused in the middle of pond and obtained the cold-rolling emulsion of reuse through replenish adding emulsifier, in these cold-rolling emulsion reuse to iron and steel cold-rolling equipments; And whole wastewater treatment process need not add chemical, has guaranteed the reuse quality of emulsion.Secondly; Through utilizing the superimposed filtering membrane unit that forms together of the first standard film part, the second standard film part, the 3rd standard film part and the 4th standard film part; And cooperation utilizes the first standard film part and the 3rd standard film part to be monotrysian type standard film part for ditrysian type standard film part, this second standard film part and the 4th standard film part; Make dense oil S-type mobile in the film group, thereby increased the effective filtration area of unit space upper diaphragm, can enlarge the processing power of cold-rolling emulsion waste water more simply.Moreover, through be provided with former water input and clear liquid delivery port in train wheel bridge, forming the design of water inlet, upper water-out with this, the bubble that the design of upper water-out makes vibrations membrane ultrafiltration device in sepn process, produce is in time got rid of favourable protection diaphragm.At last, through transmission rod is provided with two eccentric blocks in the center, but be arranged on the transmission rod of center with utilizing this two eccentric blocks up-down adjustment and rotatable adjusting; But make two its overlapping areas of eccentric block flexible; To reach the purpose of best vibration amplitude, whole eccentric block is the semi-disc shape, and is provided with arc notch and arc convex in eccentric block; Eccentric force in the time of can strengthening high speed rotating reduces noise, keeps the stability of single rotating manner.
The above; It only is the preferred embodiment of the utility model; Be not that the technical scope of the utility model is done any restriction; So every technical spirit according to the utility model all still belongs in the scope of the utility model technical scheme any trickle modification, equivalent variations and modification that above embodiment did.

Claims (9)

1. a cold-rolling emulsion waste water reclamation utilizes system, it is characterized in that: include the iron and steel cold-rolling equipment, be used to collect collecting tank from the cold-rolling emulsion waste water of iron and steel cold-rolling equipment output, be used for waste water to collecting tank output and carry out filtering separation and form the vibrations membrane ultrafiltration device of clear liquid and dense oil and be used to collect aforementioned clear liquid and replenish the middle pond that adds emulsifier; Wherein
The input aperture of this collecting tank is communicated with the delivery port of iron and steel cold-rolling equipment;
This vibrations membrane ultrafiltration device includes casing and is installed on film group and the motor in the casing; This film group has stoste input aperture, clear liquid delivery port and dense oil outlet; The delivery port of aforementioned collecting tank is communicated with this stoste input aperture through fresh feed pump, and this dense oil outlet is communicated with extraneous; This film group is extended the center transmission rod that is useful on the vibrations of drive film group downwards, and the lower end of this center transmission rod is provided with the eccentric block and first flange, and this first flange is positioned at the below of eccentric block; This motor is positioned at the below of film group, and the output terminal of this motor is provided with second flange, and this second flange is flexible coupling through the belt and first flange;
The input aperture in this pond, centre is communicated with aforementioned clear liquid delivery port, and the delivery port in this pond, centre is communicated with the input aperture of aforementioned iron and steel cold-rolling equipment.
2. cold-rolling emulsion waste water reclamation according to claim 1 utilizes system, it is characterized in that: said film group includes train wheel bridge, lower plate, water producing pipe and at least one filtering membrane unit that is fixedly clamped between train wheel bridge and lower plate;
This train wheel bridge is provided with two aforementioned stoste input apertures and an aforementioned clear liquid delivery port; This two stoste input aperture is respectively the first stoste input aperture and the second stoste input aperture; This first stoste input aperture and the second stoste input aperture are mutually symmetrical and are arranged at outside the two relative side of clear liquid delivery port; This water producing pipe is fixedly clamped between train wheel bridge and lower plate, and the lower end of water producing pipe is airtight, and the upper end of water producing pipe is communicated with this clear liquid delivery port;
This lower plate is provided with two aforementioned dense oil outlets, and this two dense oil outlet is corresponding respectively to be positioned on the axis of the aforementioned first stoste input aperture and the second stoste input aperture;
This filtering membrane unit includes the superimposed from lower to upper first standard film part, the second standard film part, the 3rd standard film part and the 4th standard film part together; Each standard film part is plates and being set in outside the water producing pipe ringwise all, and each standard film part has included pallet and diaphragm, and this diaphragm is folded the upper surface in pallet, and the periphery inboard on surface is provided with groove, this groove and water producing pipe internal communication on this pallet;
This first standard film part is a ditrysian type standard film part, and it is provided with two first through holes, and this two first through hole is corresponding respectively to be positioned on the axis of the aforementioned first stoste input aperture and the second stoste input aperture;
This second standard film part is a monotrysian type standard film part, and it is provided with one second through hole, and this second through hole is positioned on the axis of the aforementioned second stoste input aperture;
The 3rd standard film part is a ditrysian type standard film part, and it is provided with two third through-holes, and this two third through-hole is corresponding respectively to be positioned on the axis of the aforementioned first stoste input aperture and the second stoste input aperture;
The 4th standard film part is a monotrysian type standard film part, and it is provided with a fourth hole, and this fourth hole is positioned on the axis of the aforementioned first stoste input aperture;
In addition, the diaphragm-operated upper surface of this each standard film part is provided with outer shroud and interior ring, and aforementioned each through hole is on the zone between outer shroud and the interior ring.
3. cold-rolling emulsion waste water reclamation according to claim 2 utilizes system; It is characterized in that: be connected fixing between said train wheel bridge and the lower plate through a plurality of bolts; These a plurality of bolts are distributed in the periphery of train wheel bridge, and these a plurality of screw bolt passes train wheel bridges are connected fixing with the filtering membrane unit and with lower plate.
4. cold-rolling emulsion waste water reclamation according to claim 2 utilizes system, it is characterized in that: the pallet of said each standard film part is provided with a plurality of aforementioned grooves, and these a plurality of grooves are that the center radially distributes with the middle part of pallet.
5. cold-rolling emulsion waste water reclamation according to claim 1 utilizes system, it is characterized in that: two aforementioned eccentric blocks are set on the transmission rod of said center, but each eccentric block up-down adjustment and rotatable adjusting be installed on the transmission rod of center.
6. cold-rolling emulsion waste water reclamation according to claim 1 utilizes system; It is characterized in that: said eccentric block integral body is the semi-disc shape; This eccentric block is provided with the axis hole that confession center transmission rod passes, and this eccentric block is provided with two arc notch near the side of axis hole, is formed with an arc convex between this arc notch; This arc convex is provided with screw, and this screw is communicated with axis hole.
7. cold-rolling emulsion waste water reclamation according to claim 1 utilizes system; It is characterized in that: said casing includes upper casing and base; The aforementioned films group is sealed closely to be wrapped in the upper casing, and aforementioned motor is installed in the base, is connected with a plurality of springs between this upper casing and the base.
8. cold-rolling emulsion waste water reclamation according to claim 7 utilizes system, it is characterized in that: be folded with snubber block between the outside wall surface of said motor and the inner-wall surface of base, and the bottom of this base further is provided with the wheel of adjustable height.
9. cold-rolling emulsion waste water reclamation according to claim 1 utilizes system, it is characterized in that: said fresh feed pump is a Non-blinding pump.
CN2011203767407U 2011-10-09 2011-10-09 Wastewater recycling system for cold rolling emulsion liquid Withdrawn - After Issue CN202297210U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2011203767407U CN202297210U (en) 2011-10-09 2011-10-09 Wastewater recycling system for cold rolling emulsion liquid

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Application Number Priority Date Filing Date Title
CN2011203767407U CN202297210U (en) 2011-10-09 2011-10-09 Wastewater recycling system for cold rolling emulsion liquid

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102390882A (en) * 2011-10-09 2012-03-28 东莞市威迪膜科技有限公司 System and method for reclaiming cold-roll emulsion liquid wastewater
CN104646412A (en) * 2014-11-07 2015-05-27 新兴铸管(浙江)铜业有限公司 Method for improving surface quality of low-oxygen light copper rod with diameter of 8mm
CN111379310A (en) * 2018-12-28 2020-07-07 上海梅山钢铁股份有限公司 Device and method suitable for stable operation of emulsion-containing wastewater pump

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102390882A (en) * 2011-10-09 2012-03-28 东莞市威迪膜科技有限公司 System and method for reclaiming cold-roll emulsion liquid wastewater
CN104646412A (en) * 2014-11-07 2015-05-27 新兴铸管(浙江)铜业有限公司 Method for improving surface quality of low-oxygen light copper rod with diameter of 8mm
CN111379310A (en) * 2018-12-28 2020-07-07 上海梅山钢铁股份有限公司 Device and method suitable for stable operation of emulsion-containing wastewater pump

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