CN202291637U - Numerically controlled saw-cutting equipment special for transformer tooth-shaped stepping bar - Google Patents
Numerically controlled saw-cutting equipment special for transformer tooth-shaped stepping bar Download PDFInfo
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- CN202291637U CN202291637U CN2011204422998U CN201120442299U CN202291637U CN 202291637 U CN202291637 U CN 202291637U CN 2011204422998 U CN2011204422998 U CN 2011204422998U CN 201120442299 U CN201120442299 U CN 201120442299U CN 202291637 U CN202291637 U CN 202291637U
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- workbench
- tooth
- saw
- numerically controlled
- cutting equipment
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Abstract
The utility model relates to numerically controlled saw-cutting equipment special for a transformer tooth-shaped stepping bar, and belongs to the technical field of manufacturing of transformers. The technical scheme is that: the numerically controlled saw-cutting equipment comprises a stander (1), a workbench (2), a press roller (3), a clamp (4), a chamfering machine (5), a saw head (6), a touch screen (7) and a numeric control device, wherein the workbench is arranged on the stander and provided with the clamp and the press roller which are matched with a machined bar material (9); the chamfering machine and the saw head are arranged above the workbench; the touch screen arranged on the workbench is connected with the numeric control device; and the numeric control device controls the press roller, the clamp, the chamfering machine and the saw head to work. The numerically controlled saw-cutting equipment has the advantages that: tooth groove gaps of the machined tooth-shaped stepping bar are equal, and the tooth groove depths are consistent, so that the machining precision and the machining efficiency of the bar material are improved greatly; and furthermore, the labor intensity of an operator is reduced, safety production is realized, and the labor efficiency and the product yield are improved.
Description
Technical field
The utility model relates to a kind of transformer profile of tooth filler strip numerical control sawing special equipment, belongs to technical field of transformer manufacturing.
Background technology
Along with the rising of transformer voltage grade and increasing of converter power transformer product, in the process of transformer coil winding,, need the position of the discontented circle of online cake to add the profile of tooth filler strip, to guarantee the degree of packing of coil according to designing requirement.The structure of flute profile filler strip is shown in accompanying drawing 1, and the length that uniform processing goes out zigzag fashion on the laminated paper lath is slitted, and according to the difference of winding wire cake diameter dimension, the interlayer filler strip is made into the whole flute profile filler strip of different size.The application of flute profile filler strip has not only made things convenient for the placement of interlayer filler strip, but also has improved the degree of packing of coil greatly, has improved the anti-short circuit capability of power transformer product.The manufacturing process of the flute profile filler strip of background technology is: the laminated paper board billot is piled up thick one pile of written treaty 100mm, and consistency from top to bottom, the length alignment is tied the jail with contraction bands then, the manual notch that processes sawtooth pattern one by one on the sizing saw machine of rotation at a high speed.Not of uniform size the causing of teeth groove spacing of the flute profile filler strip of processing like this, skewness, and also gullet depth length is inequality, the crudy rather unstable of flute profile filler strip.The more important thing is that there is serious potential safety hazard in this processing method, the operator needs the energy high concentration, careless slightlyly will hurt operator's finger.Therefore, there are shortcomings such as the product size precision is low, production efficiency is low, labor strength is big in existing flute profile filler strip processing method.
The utility model content
The purpose of the utility model provides a kind of transformer profile of tooth filler strip numerical control sawing special equipment, increases work efficiency, and reduces labor intensity, and the product size precision is high, solves the problems referred to above that background technology exists.
The technical scheme of the utility model is: transformer profile of tooth filler strip numerical control sawing special equipment; Comprise frame, workbench, pressure roller, binding clasp, beveler, saw head, touch-screen, numerical control device; Workbench is arranged on the frame; And be provided with binding clasp and pressure roller and processed billot coupling, and the top is provided with beveler and saw head, and the touch-screen that is arranged on the workbench is connected with numerical control device.
Numerical control device is controlled pressure roller, is stepped up the work of device, beveler, saw head.
In a side of workbench, also be provided with plug-in help roll platform.
The utility model method for using: 1. on touch-screen, set step pitch W and billot length L, and then billot to be processed is arranged on the left roller platform of workbench, push pressure roller, binding clasp that sawing is used; 2. align behind sawing first notch position; Starting device, numerical control device control beveler are accomplished chamfering process, control saw head is accomplished a sawing operation, control binding clasp feeding operation, for sawing cut after; Be automatically brought to holding state, wait for next group billot processing.
The numerical control device of the utility model is a numerical control field technique known content, and the control corresponding apparatus is accomplished automated exchanged cutter, automatic sawing, cutting, auto-feed, automatic chamfering work.
The flute profile filler strip teeth groove spacing that the utility model machines equates that gullet depth is consistent, has greatly improved the machining accuracy and the working (machining) efficiency of billot.
The good effect of the utility model: the flute profile filler strip teeth groove spacing that machines equates; Gullet depth is consistent, has greatly improved the machining accuracy and the working (machining) efficiency of billot, has alleviated operator's labour intensity simultaneously; Realized safety in production, deduction efficiency and product quality.
Description of drawings
Fig. 1 is the structural representation (front view and side view) of the utility model profile of tooth filler strip;
Among the figure: length L: 500~2500mm; Width T:3~40mm; Depth of rebate H:0~50mm; Step pitch W:15~50mm
Fig. 2 is the utility model embodiment device structure sketch map;
Among the figure: frame 1, workbench 2, pressure roller 3, binding clasp 4, beveler 5, saw 6, touch-screen 7, plug-in help roll platform 8, billot 9.
The specific embodiment
Below in conjunction with accompanying drawing, the utility model is further specified through embodiment.
Transformer profile of tooth filler strip numerical control sawing special equipment; Comprise frame 1, workbench 2, pressure roller 3, binding clasp 4, beveler 5, saw 6, touch-screen 7, numerical control device; Workbench is arranged on the frame, and is provided with binding clasp and pressure roller and processed billot 9 couplings, and the top is provided with beveler and saw head; The touch-screen that is arranged on the workbench is connected with numerical control device, and numerical control device is controlled pressure roller, stepped up the work of device, beveler, saw head.
In a side of workbench, also be provided with plug-in help roll platform 8.
The utility model method for using: 1. on touch-screen, set step pitch W and billot length L; And then billot to be processed is arranged on the left roller platform of workbench; Push pressure roller, binding clasp that sawing is used, behind sawing first notch position that 2. aligns, starting device; This moment, pressure roller compressed billot downwards, and binding clasp clamps billot; Saw head drives down at lift cylinder, to depth of rebate H, and saws a feeding by the feeding driven by motor to incision, cuts out first notch; After first notch was accomplished sawing, the saw head was positioned at the billot front, at this moment, drove the saw head by lift cylinder and rose, and broke away from billot, was driven by lateral cylinder and moved to beveler to the right, and the rose reamer of beveler is aimed at the notch that has just cut out; Beveler was driven by cylinder and descended this moment, when the feeding driven by motor is return, was first notch chamfering; After first notch chamfering was accomplished, saw blade returned the billot back, and this moment, cylinder drove the beveler rise, and binding clasp unclamps simultaneously, and the saw head is return under numerical control device drives fast, clamped billot once more after the while, binding clasp was return a step pitch W; Binding clasp unclamps, binding clasp advances feeding, binding clasp clamps once more, saw head at second notch of feeding motor-driven incision ..., go round and begin again, until machining the billot length L, be automatically brought to holding state, wait for the processing of next group billot.
Claims (2)
1. transformer profile of tooth filler strip numerical control sawing special equipment; It is characterized in that comprising frame (1), workbench (2), pressure roller (3), binding clasp (4), beveler (5), saw head (6), touch-screen (7), numerical control device; Workbench is arranged on the frame; And be provided with binding clasp and pressure roller and processed billot (9) coupling, and the top is provided with beveler and saw head, and the touch-screen that is arranged on the workbench is connected with numerical control device.
2. the transformer profile of tooth filler strip numerical control sawing special equipment according to claim 1 is characterized in that the side at workbench, also is provided with plug-in help roll platform (8).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2011204422998U CN202291637U (en) | 2011-12-26 | 2011-12-26 | Numerically controlled saw-cutting equipment special for transformer tooth-shaped stepping bar |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2011204422998U CN202291637U (en) | 2011-12-26 | 2011-12-26 | Numerically controlled saw-cutting equipment special for transformer tooth-shaped stepping bar |
Publications (1)
Publication Number | Publication Date |
---|---|
CN202291637U true CN202291637U (en) | 2012-07-04 |
Family
ID=46360616
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN2011204422998U Expired - Lifetime CN202291637U (en) | 2011-12-26 | 2011-12-26 | Numerically controlled saw-cutting equipment special for transformer tooth-shaped stepping bar |
Country Status (1)
Country | Link |
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CN (1) | CN202291637U (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102501263A (en) * | 2011-12-26 | 2012-06-20 | 保定天威集团有限公司 | Numerical control saw cutting process and special equipment for tooth-shaped pad strip of transformer |
CN107584171A (en) * | 2017-09-13 | 2018-01-16 | 东莞市晋诚机械有限公司 | A kind of high accuracy circular saw |
-
2011
- 2011-12-26 CN CN2011204422998U patent/CN202291637U/en not_active Expired - Lifetime
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102501263A (en) * | 2011-12-26 | 2012-06-20 | 保定天威集团有限公司 | Numerical control saw cutting process and special equipment for tooth-shaped pad strip of transformer |
CN102501263B (en) * | 2011-12-26 | 2013-07-17 | 保定天威集团有限公司 | Numerical control saw cutting process for tooth-shaped pad strip of transformer |
CN107584171A (en) * | 2017-09-13 | 2018-01-16 | 东莞市晋诚机械有限公司 | A kind of high accuracy circular saw |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
C41 | Transfer of patent application or patent right or utility model | ||
TR01 | Transfer of patent right |
Effective date of registration: 20131122 Address after: 071056 West Road, Hebei, Baoding, No. 2222, No. Patentee after: Baoding Tianwei Baobian Electric Co., Ltd. Address before: 071051, Hebei City, Baoding province ginkgo Road, No. 198 Jin Di garden complex Patentee before: Baoding Tianwei Group Co., Ltd. |
|
CX01 | Expiry of patent term | ||
CX01 | Expiry of patent term |
Granted publication date: 20120704 |