CN202291377U - Quantitative casting device for molten metal - Google Patents
Quantitative casting device for molten metal Download PDFInfo
- Publication number
- CN202291377U CN202291377U CN2011204512250U CN201120451225U CN202291377U CN 202291377 U CN202291377 U CN 202291377U CN 2011204512250 U CN2011204512250 U CN 2011204512250U CN 201120451225 U CN201120451225 U CN 201120451225U CN 202291377 U CN202291377 U CN 202291377U
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- smelting furnace
- furnace
- catheter
- molten metal
- holding furnace
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Abstract
The utility model discloses a quantitative casting device for molten metal, which comprises a smelting furnace body, wherein a holding furnace is arranged beside the smelting furnace, and the smelting furnace is communicated with the holding furnace through a liquid guide tube; the smelting furnace is provided with a lifting mechanism; a closed furnace cover is arranged at the upper opening of each of the smelting furnace and the holding furnace; at least one pressurizing pipe is arranged on the furnace cover of the smelting furnace; and a shielding gas device is also arranged. A small air pressure is applied to the initial liquid level in the smelting furnace through the pressurizing pipe, so that the molten metal is filled in liquid guide pipe and the holding furnace and reaches the casting working liquid level; at the same time, the smelting furnace ascends, so that the system achieves initial balance state of quantitative casting. With the uniform speed ascending or stop of the smelting furnace, the molten metal realizes continuous or intermittent quantitative casting through a molten metal outlet opening under siphon action; and the descending of the smelting furnace can lower the liquid level, so that the molten metal in the holding furnace flows back to the smelting furnace. The device disclosed by the utility model is simple and easily-controllable, has stable flow of the molten metal and good leak tightness during molten metal casing, and can effectively eliminate air entrapment and oxidation during the molten metal casing process.
Description
Technical field
The utility model relates to a kind of quantitative pouring apparatus of metal liquid, is applied to industry fields such as metallurgy, casting, metal material processing.
Background technology
At present, in Metal Melting and casting processing process, casting ladle integral body directly vert mode, air pressure supercharging mode, piston pump mode etc. are mostly adopted in the quantitative cast of metal liquid.There is the flow problem of washing away and splash in the casting ladle integral body directly mode of verting, and alloy is prone to oxidation, air-breathing, and quantitative accuracy is not high.The pipeline transmission mode of pure air pressure supercharging requires body of heater seal and the air pressure that squeezes out metal bath high (especially working as the interior remaining liq of smelting furnace more after a little while), and gas pressure control difficulty is big, poor stability.The piston type quantitative pouring apparatus is all very strict to the requirement of the accuracy of manufacture and manufactured materials, and service life is short, and only is used for the quantitative casting process of batch (-type).
The utility model content
The purpose of the utility model provides a kind of quantitative pouring apparatus of the airtight good and metal bath that result of use is good.
For realizing above-mentioned purpose, the utility model is taked following design:
A kind of quantitative pouring apparatus of metal bath comprises the smelting furnace body, sets up a holding furnace that has liquid outlet that coordination is high at side, and smelting furnace and holding furnace are communicated with through catheter; Set the smelting furnace elevating mechanism that it is moved vertically for smelting furnace; Smelting furnace and holding furnace suitable for reading all is provided with airtight bell; At least one forcing pipe is arranged on smelting furnace and covers, but melting bell close crucible melt and use gas as pressurizeing in the smelting furnace through forcing pipe; Also be provided with one can in smelting furnace and holding furnace, feed the molten metal protective gas the protection device of air.
The smelting furnace elevating mechanism of the quantitative pouring apparatus of said metal bath is the elevating mechanism that machinery, hydraulic pressure or motor force drive.
The catheter of the quantitative pouring apparatus of said metal bath is down " U " type, and the one of which end vertically inserts in the liquid level of smelting furnace, and insertion depth is for estimating to accomplish the degree of depth of the required consumption metal liquid of pouring practice; The other end of catheter vertically inserts in the holding furnace, and insertion depth is for guaranteeing that the lower end of catheter still is lower than H in the holding furnace when smelting furnace rises to the required extreme higher position of pouring practice
1, this H
1Operating fluid level height for whole casting process.
Said catheter is fixed on smelting furnace by the catheter cutting ferrule and covers.
In the quantitative pouring apparatus of metal bath, the equivalent diameter of the liquid storage pool of said smelting furnace is greater than the equivalent diameter of holding furnace liquid storage pool.The equivalent diameter of this smelting furnace liquid storage pool is at least greater than 2 times of holding furnace liquid storage pool equivalent diameter.
In the quantitative pouring apparatus of metal bath, be respectively equipped with filter at holding furnace liquid outlet and catheter two-port.
The utility model has the advantages that:
1) this apparatus structure is simple and reliable, and result of use is good, whole flow with casting process under protective atmosphere and process be airtight, unusual steady, non-oxidation.Can eliminate volume gas and oxidation in the pouring metal melt process greatly;
2) utilize the device of the utility model and adopt the method for the utility model, the molten metal in the cast is flowed steadily and control easily;
3) utilize this device to implement the quantitatively method of cast, the precision that molten metal is quantitatively poured into a mould is high, and the job run cost is low.
Description of drawings
Fig. 1 is the quantitative pouring apparatus structural representation of the utility model metal bath.
Fig. 2 is that the quantitative casting method of the utility model metal bath is implemented view.
The specific embodiment
Referring to Fig. 1, the quantitative pouring apparatus of the utility model metal bath is constituted by critical pieces such as smelting furnace 1, smelting furnace elevating mechanism 2, holding furnace 3, catheter 4, protection device of air 8, forcing pipes 9.
The chief creating point of the utility model is: at first set up a holding furnace that has liquid outlet 53 that coordination is high at the side of smelting furnace 1, the equivalent diameter of design smelting furnace liquid storage pool will be much larger than the equivalent diameter of (at least greater than 2 times) holding furnace liquid storage pool; Again through setting smelting furnace elevating mechanism 2 so that smelting furnace can move vertically; Let smelting furnace 1 and holding furnace 3 be interconnected through catheter 4; All be provided with airtight bell 7,10 smelting furnace 1 and the suitable for reading of holding furnace 3, and airtight bell 7,10 can heat respectively and temperature control; At least cover at smelting furnace and be provided with a forcing pipe 9, the crucible melt of melting bell 10 in both can airtight smelting furnace can use gas as pressurizeing in the smelting furnace through forcing pipe 9 again; Also be provided with one can in smelting furnace and holding furnace, feed the molten metal protective gas protection device of air 8, protective gas feeds protection gas through this protection device of air 8 in smelting furnace 1 and holding furnace 3, to prevent metal alloy oxygenization.
Described smelting furnace elevating mechanism 2 can adopt active forces such as machinery, hydraulic pressure or motor to drive, and smelting furnace integral body can be moved vertically, to cooperate the completion of pouring practice.
Be respectively equipped with filter 6,12 and 13 in holding furnace liquid outlet 5 and catheter two-port.
The catheter body can be processed by steel lining or fire-resistant, insulation material.Being exposed to outside traversing section catheter skin, also can be provided with calandria.
The course of work of the utility model metal bath quantitative pouring apparatus is: at first, and earlier through forcing pipe 9 initial liquid level H in capacity fusing and airtight smelting furnace 1
0Apply initial gas pressure P
0This initial gas pressure P
0>=(H-H
0) * ρ
Density metal, wherein, H is the height of catheter upper end, makes metal liquid inject catheter and holding furnace, and reaches the operating fluid level height H of initial cast
1, simultaneously the metal liquid that injects holding furnace is carried out double refining and the serial melt treatment of modifying-refining.Then, start smelting furnace elevating mechanism 2, make the position of smelting furnace 1 begin to rise, make liquid level and holding furnace 3 level balances also be H
1Along with the at the uniform velocity rising or the pause of smelting furnace 1 position, metal liquid is realized stably continuously or batch (-type) is quantitatively poured into a mould through holding furnace 3 liquid outlets 5 under siphonage, but the absolute liquid level in the stove maintains the operating fluid level H of cast all the time
1, see course of work sketch map 2; Otherwise smelting furnace 1 position descends, and the liquid in the holding furnace is back to again in the smelting furnace through catheter, and the liquid levels in the holding furnace progressively is lower than liquid outlet 5, stops pouring practice.When needs stop to pour into a mould, keeping in repair or change the filter disc of catheter, unload the catheter cutting ferrule 11 on the melting bell 10 earlier, upwards promote and take out catheter.Like this, whole flow with casting process under protective atmosphere and process be airtight, unusual steady, non-oxidation.Filter also can effectively be eliminated remaining field trash simultaneously.
Above-mentioned each embodiment can be under the scope that does not break away from the utility model in addition some variations, so above explanation comprise and should be regarded as exemplary, but not in order to limit the protection domain that the utility model is applied for a patent.
Claims (8)
1. the quantitative pouring apparatus of a metal bath comprises the smelting furnace body, it is characterized in that: set up a holding furnace that has liquid outlet that coordination is high at side, smelting furnace and holding furnace are communicated with through catheter; Set the smelting furnace elevating mechanism that it is moved vertically for smelting furnace; Smelting furnace and holding furnace suitable for reading all is provided with airtight bell; At least one forcing pipe is arranged on smelting furnace and covers, but melting bell close crucible melt and use gas as pressurizeing in the smelting furnace through forcing pipe; Also be provided with one can in smelting furnace and holding furnace, feed the molten metal protective gas the protection device of air.
2. the quantitative pouring apparatus of metal bath according to claim 1 is characterized in that: the elevating mechanism that the smelting furnace elevating mechanism drives for machinery, hydraulic pressure or motor force.
3. the quantitative pouring apparatus of metal bath according to claim 1, it is characterized in that: said catheter one end vertically inserts in the liquid level of smelting furnace, and insertion depth is for estimating to accomplish the degree of depth of the required consumption metal liquid of pouring practice; The other end of catheter vertically inserts in the holding furnace, and insertion depth is for guaranteeing that the lower end of catheter still is lower than H in the holding furnace when smelting furnace rises to the required extreme higher position of pouring practice
1, this H
1Height for the system works liquid level.
4. the quantitative pouring apparatus of metal bath according to claim 1, it is characterized in that: described catheter is covered by the sealed furnace that the catheter cutting ferrule is fixed on smelting furnace; Said smelting furnace and holding furnace airtight bell suitable for reading can heat respectively and temperature control.
5. the quantitative pouring apparatus of metal bath according to claim 1, it is characterized in that: the equivalent diameter of smelting furnace liquid storage pool is greater than the equivalent diameter of holding furnace liquid storage pool.
6. metal bath quantitative pouring apparatus according to claim 5 is characterized in that: the equivalent diameter of smelting furnace liquid storage pool is at least greater than 2 times of holding furnace liquid storage pool equivalent diameter.
7. metal bath quantitative pouring apparatus according to claim 1 is characterized in that: be respectively equipped with filter at holding furnace liquid outlet and catheter two-port.
8. metal bath quantitative pouring apparatus according to claim 1 is characterized in that: the catheter body is processed by steel lining or fire-resistant, insulation material; Being exposed to outside traversing section catheter skin, also be provided with calandria.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011204512250U CN202291377U (en) | 2011-11-15 | 2011-11-15 | Quantitative casting device for molten metal |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011204512250U CN202291377U (en) | 2011-11-15 | 2011-11-15 | Quantitative casting device for molten metal |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202291377U true CN202291377U (en) | 2012-07-04 |
Family
ID=46360357
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011204512250U Expired - Lifetime CN202291377U (en) | 2011-11-15 | 2011-11-15 | Quantitative casting device for molten metal |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202291377U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102380610A (en) * | 2011-11-15 | 2012-03-21 | 北京有色金属研究总院 | Quantitative pouring method and device for metal melt |
| CN105499523A (en) * | 2015-12-24 | 2016-04-20 | 宁夏太阳镁业有限公司 | Pouring device for metal smelting and pouring method |
| CN106670441A (en) * | 2016-12-30 | 2017-05-17 | 北京航空航天大学 | Equipment and method capable of achieving vacuum quantitative casting of molten metal |
| CN107421337A (en) * | 2017-07-14 | 2017-12-01 | 芜湖鼎瀚再制造技术有限公司 | A kind of metal melting furnaces cooling water storage device |
-
2011
- 2011-11-15 CN CN2011204512250U patent/CN202291377U/en not_active Expired - Lifetime
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102380610A (en) * | 2011-11-15 | 2012-03-21 | 北京有色金属研究总院 | Quantitative pouring method and device for metal melt |
| CN102380610B (en) * | 2011-11-15 | 2014-07-16 | 北京有色金属研究总院 | Quantitative pouring method and device for metal melt |
| CN105499523A (en) * | 2015-12-24 | 2016-04-20 | 宁夏太阳镁业有限公司 | Pouring device for metal smelting and pouring method |
| CN106670441A (en) * | 2016-12-30 | 2017-05-17 | 北京航空航天大学 | Equipment and method capable of achieving vacuum quantitative casting of molten metal |
| CN106670441B (en) * | 2016-12-30 | 2017-11-14 | 北京航空航天大学 | A kind of apparatus and method for of achievable metal bath vacuum quantitative cast |
| CN107421337A (en) * | 2017-07-14 | 2017-12-01 | 芜湖鼎瀚再制造技术有限公司 | A kind of metal melting furnaces cooling water storage device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20190621 Address after: 101407 No. 11 Xingke East Street, Yanqi Economic Development Zone, Huairou District, Beijing Patentee after: Research Institute of engineering and Technology Co., Ltd. Address before: No. 2, Xinjie street, Xicheng District, Beijing, Beijing Patentee before: General Research Institute for Nonferrous Metals |
|
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20210730 Address after: 101407 No.11, Xingke East Street, Yanqi Economic and Technological Development Zone, Huairou District, Beijing Patentee after: Youyan metal composite technology Co.,Ltd. Address before: 101407 No. 11 Xingke East Street, Yanqi Economic Development Zone, Huairou District, Beijing Patentee before: YOUYAN ENGINEERING TECHNOLOGY RESEARCH INSTITUTE Co.,Ltd. |
|
| TR01 | Transfer of patent right | ||
| CX01 | Expiry of patent term |
Granted publication date: 20120704 |
|
| CX01 | Expiry of patent term |