CN202285141U - Wireless remote control for numerical control cutting machine - Google Patents

Wireless remote control for numerical control cutting machine Download PDF

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Publication number
CN202285141U
CN202285141U CN2011204500605U CN201120450060U CN202285141U CN 202285141 U CN202285141 U CN 202285141U CN 2011204500605 U CN2011204500605 U CN 2011204500605U CN 201120450060 U CN201120450060 U CN 201120450060U CN 202285141 U CN202285141 U CN 202285141U
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pin
connect
resistance
key
electric capacity
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罗洪辉
唐海燕
刘伟军
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Abstract

Provided is a wireless remote control for a numerical control cutting machine. An array keyboard is arranged on the upper surface of a box body, a wireless transmitting device is installed in the box body, and a transmitting antenna connected with the wireless transmitting device is installed at the top of the box body. The wireless transmitting device is mainly composed of an operational amplifier chip, a single chip microcomputer program chip, an optical coupler isolation chip, a coding transmitting chip and a saw resonator. A wireless receiving device is correspondingly installed on the numerical control cutting machine and is mainly composed of an integrated circuit block, a saw resonator, a coding receiving chip and a single chip microcomputer program chip. The wireless remote control controls working state of the numerical control cutting machine, is convenient to use, reduces labor intensity of operators and is favorable for improving cutting accuracy.

Description

The Digiplex of numerical control cutting machine
Technical field
A kind of electric device of remote operation numerical control cutting machine, belongs to numerical control cutting machine corollary equipment. 
Background technology
At present, operating personnel must stand and worked before the operation dish of numerical control cutting machine, it is impossible to be free to exit, can only be at a distance while observing burning torch working condition, and one side operating numerical control device is very inconvenient.Therefore inefficiency, labor intensity is big. 
The content of the invention
The purpose of this utility model is to provide a kind of wireless remote control box of numerical control cutting machine, accomplishes remote operation numerical control cutting machine running status. 
Cartridge upper surface of the present utility model is matrix keyboard, has ignition key K into matrix arrangement5, horizontal backspace key K4, the first cutting torch rise key K16, the first cutting torch drop key K17, cutting oxygen key K1, back spacer K2, longitudinal direction enter key K10, longitudinal backspace key K9, accelerator key K8, deceleration key K7, continue key K6, operation key K15, laterally enter key K14, the second cutting torch rise key K13, the second cutting torch drop key K12, Pause key K11, advance key K3, box body (1) is built with wireless launcher, and box body (1) top is equipped with the transmitting antenna ANT being connected with wireless launcher1。 
Wireless launcher structure is as follows:1~5 pin difference concatenation operation amplifier chip B of matrix keyboard 110,6,5,4,3 pin, 6,9 pin of matrix keyboard meet B respectively15,4 pin, B 11,2 pin connection SCM program chip B 22 pin, B18 pin connection B23 pin, 7,8,10 pin of matrix keyboard connect resistance R respectively17、R18、R19One end, R17、R18、R19The other end and B 19,14 pin be all serially connected on three-terminal voltage-stabilizing pipe Z 5V positive sources, three-terminal voltage-stabilizing pipe Z input connection 12V DC power anodes, another input end grounding;B17 pin and B210 pin ground connection, B 24,5 pin between be serially connected with crystal oscillator frequency stabilizer W, W two ends respectively by electric capacity C5、C6Ground connection, Z 5V positive sources meet B all the way220 pin, another road is through electrochemical capacitor C4Meet B21 pin, B21 pin through resistance R4Ground connection, B218,17,16 pin difference connection matrix button (2) 7,8,10 pin, B215~12 pin connect the first light-coupled isolation chip B respectively32,4,6,8 pin, B 31,3,5,7 pin respectively through resistance R13~R16Connect Z 5V positive sources, the second light-coupled isolation chip B41,3 pin respectively through resistance R11、R12Connect Z 5V positive sources, B 42,4 pin difference connection matrix keyboard (2) 11,12 pin, matrix keyboard (2) 13 pin ground connection, B48,6 pin and B 316,14,12,10 pin be serially connected on 12V DC power anodes, B 47,5 pin and B3 15,13,11,9 pin on the one hand respectively through resistance R5~R10Ground connection, another aspect are respectively through diode D1~D0Meet coded excitation chip B518 pin, B51~6 pin on connect code switch K respectively19~K24Signal end, K19~K24Negative terminal and B 59,14 pin ground connection, K19~K24Anode be serially connected in B518 pin on, B518 foot meridian capacitor C3Ground connection, B517 pin meet triode Q through resistance R 11Resistance R is connected between base stage, B5 15,16 pin3, B57,8 pin meet B respectively47,5 pin, B410~13 pin meet B respectively315,13,11,9 pin, Q1Grounded emitter, Q1Colelctor electrode connection high frequency power pipe Q2Emitter stage, Q2Base stage through sound table resonator SAW1Ground connection, resistance R2One termination Q2Base stage, the other end is divided into four tunnels:The first via is through electric capacity C2Meet Q2Emitter stage, the second tunnel connection SAW1Transition joint, the 3rd tunnel is through inductance coil L112V DC power anodes are connect, the 4th tunnel is through inductance coil L2Meet Q2Colelctor electrode, Q2Colelctor electrode is through electric capacity C1Connect transmitting antenna ANT1。 
Radio receiver is accordingly housed, radio receiver structure is as follows on numerical control cutting machine:Integrated circuit block B618 pin connection 5V positive sources, electric capacity C21、C8It is connected across on power supply positive and negative electrode, inductance coil L3One termination B617 pin, the other end be divided into two tunnels:The first via is through electric capacity C9Meet B616 pin, the second tunnel is through resistance R26, electric capacity C17Connect power cathode, resistance R25One termination B618 pin, another terminating resistor R26With electric capacity C17Junction, electric capacity C10One end connection reception antenna ANT2, the other end be divided into three tunnels:The first via is through electric capacity C12Meet B 614 pin, the second tunnel is through electric capacity C11Power cathode, the 3rd tunnel are connect through inductance coil L4Connect power cathode, B 613,12,10 pin respectively through electric capacity C13、C14、C15Connect power cathode, B611 foot meridian capacitor C16Meet B63 pin, B61 foot meridian capacitor C24Connecting triode Q3Emitter stage, Q3Colelctor electrode connects positive source, Q3Base stage is through sound table resonator SAW2Meet power cathode, resistance R21It is connected across Q3On colelctor electrode and base stage, electric capacity C22It is connected across Q3On emitter stage and base stage, SAW2Intermediate contact connects power cathode, B 62,4 pin respectively through electric capacity C25、C26Connect power cathode, B 65 foot meridian capacitor C7, resistance R22Connect Q3Emitter stage, electric capacity C23With resistance R22Parallel connection, B67 pin connect power cathode, B69 pin through resistance R24Connect power cathode, B68 pin connect coding all the way and receive chip B 714 pin, another road is through resistance R23Meet B718 pin and positive source, B715,16 pin between series resistor R28, B717 pin meet triode Q4Base stage, B71~6 pin connect switch decoder K respectively25~K30Signal end, switch decoder K25~K30Negative terminal and Q4Emitter stage, B79 pin be serially connected on power cathode, switch decoder K25~K30Positive termination positive source, resistance R27One termination positive source, the other end connect Q through LED4Colelctor electrode, B77,8 and 10~13 pin connect SCM program chip B respectively87~2 pin, B81,8 pin connect power supply positive and negative electrode, B respectively820~16 pin respectively through 24V DC power anodes line, IN1~IN4 signal wires connect numerical control device, B815~11 pin respectively through the rising of the first cutting torch, the rising of dropping signal line, the second cutting torch, dropping signal line, 24V DC power cathodes line connect relay automaton. 
The operation principle of wireless launcher is as follows:A signal part from matrix keyboard is through operational amplifier chip B1SCM program chip B is inputed to after amplification 22,3 pin, another part inputs to B116~18 pin, by SCM program chip B2After internal processes processing, 4 road low level signals are exported to the first light-coupled isolation chip B 32,4,6,8 pin, the second light-coupled isolation chip B 42,4 pin provide ground signalling by matrix keyboard, through internal optocoupler handle after, by B39,11,13,15 pin and B4The road 12V level controling signals output of 5,7 pin composition 6 there is provided give coded excitation chip B 513,12,11,10,8,7 pin, by encoding from B517 pin output high level, launched by radiating circuit by transmitting antenna ANT.SCM program chip B2, operational amplifier chip B1Power supply be by 12V straight lines power supply pass through three-terminal voltage-stabilizing pipe Z provide.Crystal oscillator frequency stabilizer W, electric capacity C5、C6Give SCM program chip B2Stable frequency is provided, to ensure B2Stability.Resistance R1、R2, triode Q1, high frequency power pipe Q2Constitute electronic switch type modulation circuit, when encoder is output as high level, Q1Conducting, vibration transmitting level work;When encoder is output as low level, Q1Load is stopped, and vibration emitting stage is stopped, so as to complete ASK modulation.Resistance R2, triode Q2, electric capacity C2, inductance coil L1、L2And sound table resonator SAW2Constitute 315MHZ oscillation of power level, high frequency power pipe Q2, inductance coil L2, electric capacity C1、C2Antenna matching network is constituted, antenna impedance is matched with oscillator stage, it is ensured that its steady operation.This emitter accomplishes that 729 groups of address yardage is not repeated. 
The operation principle of antenna receiving unit is as follows:With integrated circuit block B6For core parts, the superhet 316.8MHZ receivers of ASK modulation /demodulation, B are constituted61,2 pin be local oscillation loop element connection end, an external LC frequency-selective network can produce local oscillation signal.In order to improve stability, local oscillation signal of the present utility model is produced with external sound table frequency stabilization oscillating circuit, passes through B61 pin input.The data-signal demodulated is from B68 pin be input to coding and receive chip B 714 pin, into decoder decoding, by B 713,12,11,10,8,7 pin export 6 road signals to SCM program chip B8, through B8After progress internal processes processing, B816~20 pin export five road signals to numerical control device, B811~15 pin export five road signals and give relay automaton. 
Because transmitter-receiver device of the present utility model all employs SAW resonator frequency stabilization, therefore working stability and remote with remote control distance, the requirement of industry and the product for civilian use to stability and reliability can be met completely.The utility model applies the long-distance remote control operation in industrial numerical control field. 
This remote control distance of set component on open ground is generally up to 120M~150M, and power supply is powered is powered using 12V batteries composition or D.C. regulated power supply. 
It should be noted that:Transmitter circuitry is designed by the requirement of discontinuous, therefore the time of each button must not exceed the ratio between 1 second kind, and on/off and should be less than 1.Antenna impedance, which is mismatched, can also influence launching effect, or even damage transmitting tube, therefore must all pull out telescopic antenna before transmitting. 
Compared with the prior art, it is the working condition of remote operation numerical control cutting machine the characteristics of the utility model, it is easy to use, mitigate labor intensity of operating staff., can be with remote operation numerical control cutting machine because operating personnel are while close-ups burning torch is run, therefore be conducive to the raising of cutting accuracy. 
Brief description of the drawings
Fig. 1 is wireless remote control box structural representation
Fig. 2 is wireless launcher circuit diagram
Fig. 3 is radio receiver circuit diagram
Embodiment
As illustrated, the upper surface of box body 1 is matrix keyboard 2, there is ignition key K into matrix arrangement5, horizontal backspace key K4, the first cutting torch rise strong K16, the first cutting torch drop key K17, cutting oxygen key K1, back spacer K2, longitudinal direction enter key K10, longitudinal backspace key K9, accelerator key K8, deceleration key K7, continue key K6, operation key K15, laterally enter key K14, the second cutting torch rise key K13, the second cutting torch drop key K12, Pause key K11, advance key K3, box body 1 is built with wireless launcher, and the top of box body 1 is equipped with the transmitting antenna ANT being connected with wireless launcher1;Wireless launcher structure is as follows:1~5 pin difference concatenation operation amplifier chip B of matrix keyboard 2110,6,5,4,3 pin of (model 74LS 164), 6,9 pin of matrix keyboard 2 meet B respectively15,4 pin, B 11,2 pin connection SCM program chip B 22 pin of (model AT89C2051), B28 pin connection B23 pin, 7,8,10 pin of matrix keyboard 2 connect resistance R respectively17、R18、R19One end, R17、R18、R19The other end and B 19,14 pin be all serially connected on three-terminal voltage-stabilizing pipe Z (model LM7805) 5V positive sources, three-terminal voltage-stabilizing pipe Z input connection 12V DC power anodes, another input end grounding;B17 pin and B210 pin ground connection, B 24,5 pin between be serially connected with 6M crystal oscillator frequency stabilizer W, W two ends respectively by electric capacity C5、C6Ground connection, Z 5V positive sources meet B all the way220 pin, another road is through electrochemical capacitor C4Meet B21 pin, B21 pin through resistance R4Ground connection, B218,17,16 pin difference connection matrix button 27,8,10 pin, B215~12 pin connect the first light-coupled isolation chip B respectively32,4,6,8 pin of (model TLD521-4), B 31,3,5,7 pin respectively through resistance R13~R16Z 5V positive sources are connect, the second light-coupled isolation chip B4 (model D521-2) 1,3 pin are respectively through resistance R11、R12Connect Z 5V positive sources, B 42,4 pin difference connection matrix keyboard 2 11,12 pin, the 13 pin ground connection of matrix keyboard 2, B48,6 pin and B 316,14,12,10 pin be serially connected on 12V DC power anodes, B 47,5 pin and B315,13,11,9 pin on the one hand respectively through resistance R5~R10Ground connection, another aspect are respectively through diode D1~D6Meet coded excitation chip B518 pin of (model PT2262), B51~6 pin on connect code switch K respectively19~K24Signal end, K19~K24Negative terminal and B 59,14 pin ground connection, K19~K24Anode be serially connected in B518 pin on, B518 foot meridian capacitor C3Ground connection, B517 pin through resistance R1Meet triode Q1Base stage, B515,16 pin between be connected to resistance R3, B57,8 pin meet B respectively47,5 pin, B410~13 pin meet B respectively315,13,11,9 pin, Q1Grounded emitter, Q1Colelctor electrode connection high frequency power pipe Q2Emitter stage, Q2Base stage through sound table resonator SAW1Ground connection, resistance R2One termination Q2Base stage, the other end is divided into four tunnels:The first via is through electric capacity C2Meet Q2Emitter stage, the second tunnel connection SAW1Transition joint, the 3rd tunnel is through inductance coil L112V DC power anodes are connect, the 4th tunnel is through inductance coil L2Meet Q2Colelctor electrode, Q2Colelctor electrode is through electric capacity C1Connect transmitting antenna ANT1;Radio receiver is accordingly housed, radio receiver structure is as follows on numerical control cutting machine:Integrated circuit block B618 pin connection 5V positive sources, electric capacity C21、C8It is connected across on power supply positive and negative electrode, inductance coil L3One termination B617 pin, the other end be divided into two tunnels:The first via meets B through electric capacity C9616 pin, the second tunnel is through resistance R26, electric capacity C17Connect power cathode, resistance R25One termination B618 pin of (model RX 3310), another terminating resistor R26With electric capacity C17Junction, electric capacity C10One end connection reception antenna ANT2, the other end be divided into three tunnels:The first via is through electric capacity C12Meet B 614 pin, the second tunnel is through electric capacity C11Power cathode, the 3rd tunnel are connect through inductance coil L4Connect power cathode, B 613,12,10 pin respectively through electric capacity C13、C14、C15Connect power cathode, B611 foot meridian capacitor C16Meet B63 pin, B61 foot meridian capacitor C24Connecting triode Q3Emitter stage, Q3Colelctor electrode connects positive source, Q3Base stage is through sound table resonator SAW2Meet power cathode, resistance R21It is connected across Q3On colelctor electrode and base stage, electric capacity C22It is connected across Q3On emitter stage and base stage, SAW2Intermediate contact connects power cathode, B 62,4 pin respectively through electric capacity C25、C26Connect power cathode, B 65 foot meridian capacitor C7, resistance R22Connect Q3Emitter stage, electric capacity C23With resistance R22Parallel connection, B67 pin connect power cathode, B69 pin through resistance R24Connect power cathode, B68 pin connect coding all the way and receive chip B 714 pin of (model RT2272), another road are through resistance R23Meet B718 pin and positive source, B715,16 pin between series resistor R28, B717 pin meet triode Q4Base stage, B71~6 pin connect switch decoder K respectively25K~30Signal end, switch decoder K25~K30Negative terminal and Q4Emitter stage, B79 pin be serially connected on power cathode, switch decoder K25~K30Positive termination positive source, resistance R27One termination positive source, the other end connect Q through LED4Colelctor electrode, B77,8 and 10~13 pin connect SCM program chip B respectively87~2 pin of (model 89C2051), B81,8 pin tap power supply positive and negative electrode, B820~16 pin respectively through 24V DC power anodes line, IN1~IN4 signal wires connect numerical control device, B815~11 pin respectively through the rising of the first cutting torch, the rising of dropping signal line, the second cutting torch, dropping signal line, 24V DC power cathodes line connect relay automaton. 

Claims (1)

1. a kind of Digiplex of numerical control cutting machine, it is characterised in that box body (1) upper surface is matrix keyboard (2), has ignition key K into matrix arrangement5, horizontal backspace key K4, the first cutting torch rise key K16, the first cutting torch drop key K17, cutting oxygen key K1, back spacer K2, longitudinal direction enter key K10, longitudinal backspace key K9, accelerator key K8, deceleration key K7, continue key K6, operation key K15, laterally enter key K14, the second cutting torch rise key K13, the second cutting torch drop key K12, Pause key K11, advance key K3, box body (1) is built with wireless launcher, and box body (1) top is equipped with the transmitting antenna ANT being connected with wireless launcher1;Wireless launcher structure is as follows:1~5 pin difference concatenation operation amplifier chip B of matrix keyboard (2)110,6,5,4,3 pin, 6,9 pin of matrix keyboard (2) meet B respectively15,4 pin, B11,2 pin connection SCM program chip B22 pin, B18 pin connection B23 pin, 7,8,10 pin of matrix keyboard (2) connect resistance R respectively17、R18、R19One end, R17、R18、R19The other end and B19,14 pin be all serially connected on three-terminal voltage-stabilizing pipe Z 5V positive sources, three-terminal voltage-stabilizing pipe Z input connection 12V DC power anodes, another input end grounding;B17 pin and B210 pin ground connection, B24,5 pin between be serially connected with crystal oscillator frequency stabilizer W, W two ends respectively by electric capacity C5、C6Ground connection, Z 5V positive sources meet B all the way220 pin, another road is through electrochemical capacitor C4Meet B21 pin, B21 pin through resistance R4Ground connection, B218,17,16 pin difference connection matrix button (2) 7,8,10 pin, B215~12 pin connect the first light-coupled isolation chip B respectively32,4,6,8 pin, B31,3,5,7 pin respectively through resistance R13~R16Connect Z 5V positive sources, the second light-coupled isolation chip B41,3 pin respectively through resistance R11、R12Connect Z 5V positive sources, B42,4 pin difference connection matrix keyboard (2) 11,12 pin, matrix keyboard (2) 13 pin ground connection, B48,6 pin and B316,14,12,10 pin be serially connected on 12V DC power anodes, B47,5 pin and B315,13,11,9 pin on the one hand respectively through resistance R5~R10Ground connection, another aspect are respectively through diode D1~D6Meet coded excitation chip B518 pin, B51~6 pin on connect code switch K respectively19~K24Signal end, K19~K24Negative terminal and B59,14 pin concatenation after be grounded, K19~K24Anode be serially connected in B518 pin on, B518 foot meridian capacitor C3Ground connection, B517 pin through resistance R1Meet triode Q1Base stage, B515,16 pin between be connected to resistance R3, B5 7,8 pin meet B respectively47,5 pin, B410~13 pin meet B respectively315,13,11,9 pin, Q1Grounded emitter, Q1 colelctor electrode connection high frequency power pipe Q2Emitter stage, Q2Base stage through sound table resonator SAW1Ground connection, resistance R2One termination Q2Base stage, the other end is divided into four tunnels:The first via is through electric capacity C2Meet Q2Emitter stage, the second tunnel connection SAW1Transition joint, the 3rd tunnel is through inductance coil L112V DC power anodes are connect, the 4th tunnel is through inductance coil L2Meet Q2Colelctor electrode, Q2Colelctor electrode is through electric capacity C1Connect transmitting antenna ANT1;Radio receiver is accordingly housed, radio receiver structure is as follows on numerical control cutting machine:Integrated circuit block B618 pin connection 5V positive sources, electric capacity C21、C8It is connected across on power supply positive and negative electrode, inductance coil L3One termination B617 pin, the other end be divided into two tunnels:The first via is through electric capacity C9Meet B616 pin, the second tunnel is through resistance R26, electric capacity C17Connect power cathode, resistance R25One termination B618 pin, another terminating resistor R26With electric capacity C17Junction, electric capacity C10One end connection reception antenna ANT2, the other end be divided into three tunnels:The first via is through electric capacity C12Meet B614 pin, the second tunnel is through electric capacity C11Power cathode, the 3rd tunnel are connect through inductance coil L4Connect power cathode, B613,12,10 pin respectively through electric capacity C13、C14、C15Connect power cathode, B611 foot meridian capacitor C16Meet B63 pin, B61 foot meridian capacitor C24Connecting triode Q3Emitter stage, Q3Colelctor electrode connects positive source, Q3Base stage is through sound table resonator SAW2Connect power cathode, resistance R21It is connected across Q3On colelctor electrode and base stage, electric capacity C22It is connected across Q3On emitter stage and base stage, SAW2Intermediate contact connects power cathode, B62,4 pin respectively through electric capacity C25、C26Connect power cathode, B65 foot meridian capacitor C7, resistance R22Connect Q3Emitter stage, electric capacity C23With resistance R22Parallel connection, B67 pin connect power cathode, B69 pin through resistance R24Connect power cathode, B68 pin connect coding all the way and receive chip B714 pin, another road is through resistance R23Meet B718 pin and positive source, B715,16 pin between series resistor R28, B717 pin meet triode Q4Base stage, B71~6 pin connect switch decoder K respectively25~K30Signal end, switch decoder K25~K30Negative terminal and Q4Emitter stage, B79 pin be serially connected on power cathode, switch decoder K25~K30Positive termination positive source, resistance R27One termination positive source, the other end connect Q through LED4Colelctor electrode, B77,8 and 10~13 pin connect SCM program chip B respectively87~2 pin, B81,8 pin tap power supply positive and negative electrode, B820~16 pin respectively through 24V DC power anodes line, IN1~IN4 signal wires connect numerical control device, B815~11 pin respectively through the rising of the first cutting torch, the rising of dropping signal line, the second cutting torch, dropping signal line, 24V DC power cathodes line connect relay automaton.
CN2011204500605U 2011-11-11 2011-11-11 Wireless remote control for numerical control cutting machine Expired - Fee Related CN202285141U (en)

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Application Number Priority Date Filing Date Title
CN2011204500605U CN202285141U (en) 2011-11-11 2011-11-11 Wireless remote control for numerical control cutting machine

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Application Number Priority Date Filing Date Title
CN2011204500605U CN202285141U (en) 2011-11-11 2011-11-11 Wireless remote control for numerical control cutting machine

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CN202285141U true CN202285141U (en) 2012-06-27

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106180960A (en) * 2015-04-30 2016-12-07 贵州盘江矿山机械有限公司 A kind of portable digital controlled flame cutting machine control structure

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106180960A (en) * 2015-04-30 2016-12-07 贵州盘江矿山机械有限公司 A kind of portable digital controlled flame cutting machine control structure

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Granted publication date: 20120627

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