CN202283648U - Safety control device for electric welders in special operation environment - Google Patents
Safety control device for electric welders in special operation environment Download PDFInfo
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- CN202283648U CN202283648U CN2011203599365U CN201120359936U CN202283648U CN 202283648 U CN202283648 U CN 202283648U CN 2011203599365 U CN2011203599365 U CN 2011203599365U CN 201120359936 U CN201120359936 U CN 201120359936U CN 202283648 U CN202283648 U CN 202283648U
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Abstract
The utility model relates to a safety control device for electric welders in special operation environment. The safety control device comprises a smoke dust locally-discharged treatment device and a purification air supply device, wherein the purification air supply device is arranged in the opposite direction of an exhaust port of the smoke dust locally-discharged treatment device, and the two devices are started simultaneously when the safety control device is used; the smoke dust locally-discharged treatment device comprises components such as a side-draught hood, a primary filter, a secondary filter, an electronic purifier, an active carbon adsorber, a fan section, a control cabinet, a discharge pipe and the like; and the purification air supply device comprises a suction inlet, the primary filter, the second filter, the electronic purifier, the fan section, the control cabinet, a hose and an air supply hood. The safety control device can eliminate smoke dust and harmful gas which are generated in narrow space or tunnels on the ground or under the ground due to welding operation effectively, so that the treated flue gas reaches the discharge standard for occupational environment; and non-toxic dust-free clean and sanitary air can be conveyed to a breath area of the electric welders to ensure that the electric welders operate under the operation environment which meets healthy requirements.
Description
Technical field
The utility model belongs to special operation Environmental security control technology field, particularly relates to the health safety convenience instrument of a kind of electric welder of being used at the special operation environment.
Background technology
The electric welder can produce a large amount of harmful smokes when weld job; If untimely eliminating or harmless treatment in addition; Electric welder's human body respiratory region air concentration of narmful substance can increase sharply, if people's inspiration the pernicious gas of concentration over-standard, so can be along with this activity duration increases; Healthy harm to the electric welder will aggravate, and this harm has become people's common recognition in commercial production.The special operation environment be meant on the ground or underground narrow space or tunnel in; Air is not easy to circulate or be difficult to the weld job space with mechanical exhaust discharge harmful smoke; For example the transport gas pipeline is when long distance is got over the river construction of underground tunnel, and the welding flue gas is difficult to directly get rid of with the force ventilation mode, thereby need seek a kind of environmental treatment device that can guarantee electric welder's person safety; Help saving the green construction condition of energy consumption again, the utility model is born for this reason.In addition, ignite operating process and the welder's operation of electric welding high temperature breathed and all needed the oxygen in the consumed cabin air, therefore in this particular surroundings, should have outdoor new wind to replenish, and utilizes conventional supply air system to solve, and do not belong to the utility model content.
Summary of the invention
The utility model technical problem to be solved provides the health safety control of a kind of electric welder of being used at the special operation environment; To solve on the ground or in underground small space or the tunnel, air is not easy to circulate or is difficult to and discharges the problem of welding flue gas with the mechanical exhaust machine.
The utility model solves the technical scheme that its technical problem adopted: a kind of electric welder of being used for is provided the safety control at the special operation environment; Comprise flue dust discharging processing device and purification air-supply arrangement on the spot; Described purification air-supply arrangement is arranged on the flue dust rightabout of discharging processing device exhaust outlet on the spot, and two covering devices are launched simultaneously during use; Described flue dust discharging processing device on the spot comprises the flue dust side-draught hood; Described flue dust side-draught hood inside is provided with first grade one filter; Described flue dust side-draught hood is through being connected to first secondary filter communicating pipe; Described first secondary filter is that first tertiary filter is connected with the first electronics clarifier, and the described first electronics clarifier is connected with active carbon adsorber, and described active carbon adsorber links to each other with first fan section; The described first fan section shell side is provided with first electrical control cabinet, and described first fan section links to each other with delivery pipe; Described purification air-supply arrangement comprises that suction inlet is equipped with second grade one filter; Described suction inlet connects second secondary filter; Described second secondary filter is that second tertiary filter is connected with the second electronics clarifier; The described second electronics clarifier is connected with second fan section, and the described second fan section shell side is provided with second electrical control cabinet, and described second fan section connects air blowing hood through flexible pipe.
It is roughing efficiency air filter that interior first grade one filter of described side-draught hood adopts resistant to elevated temperatures stainless (steel) wire or foamed aluminium; Second grade one filter employing nonwoven or glass fibre are roughing efficiency air filter in the suction inlet, and first secondary filter and second secondary filter adopt in nonwoven or the glass fibre imitates air cleaner.
Described first fan section and second fan section adopt centrifugal fan.
The additional electrical control cabinet in the side of described first fan section and second fan section is equipped with frequency converter, electronics clarifier power switch, fan switch, middle effect air cleaner pressure reduction display, battery main switch.
The cover mouth of described flue dust side-draught hood can change area and shape because of the weldment shape, can establish sideboard to the circular enclosure mouth of round pipe welding; Described sideboard is manual or electronic, can move and changes the smoking port position with solder joint.
Described communicating pipe and delivery pipe adopt flexible pipe or galvanized steel plain sheet hard tube.
The fan power of described first fan section and second fan section is furnished with the frequency converter of regulating air quantity.
Described flexible pipe also can link to each other with electric welder's headgear type electric welding mask or hand-held electric welder's helmet.
Beneficial effect
The utility model relates to the safety control of a kind of electric welder of being used at the special operation environment; Work simultaneously through adopt a cover purification air-supply arrangement and a cover dust treatment tapping equipment in the electric welding field district; Create the production environment of a safety; The protection electric welder's is healthy, builds a green construction environment.Flue dust discharging processing device on the spot relies on air negative pressure to catch flue gas at a high speed near pad; Carry out function treatment such as high efficiency dedusting, ionization decomposition, absorption then through three-stage filtration; Back up to standard gas is discharged on the spot, and flue dust discharging processing device on the spot can be the fixed point welding or the heavy caliber round steel pipe moves the specific air entry of Welding Design along circumference.Simultaneously; Another set of air purification processing equipment carries out three-stage filtration away from above-mentioned exhaust outlet upstream end with the air in the operating environment, makes nontoxic, dustless, clean, sanitary air deliver to the electric welder respiratory region; Both made the electric welder can breathe the air that meets hygienic requirements; Can alleviate the influence of welding heat again, guarantee that the electric welder has the operating environment that meets health requirements, can satisfy a welder or several welder and use simultaneously human body.The utility model can be made the different processing functions segmentation sub-module of smoke abatement air draft treating apparatus and install with suiting measures to local conditions in addition; To guarantee that small space can be unlikely to influence other work post construction operation in smoke treatment,, will adopt frequency conversion fan to regulate applying working condition in order to save energy consumption; Begin the initial stage of coming into operation at device; Filter resistance is minimum, and adjustable small power supply frequency reduces exhaust air rate or air output; Also can carry out the inspiratory capacity size adjustment with dirt pits apart from distance, cut down the consumption of energy according to weld fumes what, air-suction cover.
Description of drawings
Fig. 1 is the utility model overall structure sketch map.
Fig. 2 is the utility model scheme of installation in the tunnel.
The specific embodiment
Below in conjunction with specific embodiment, further set forth the utility model.Should be understood that these embodiment only to be used to the utility model is described and be not used in the restriction the utility model scope.Should be understood that in addition those skilled in the art can do various changes or modification to the utility model after the content of having read the utility model instruction, these equivalent form of values fall within the application's appended claims institute restricted portion equally.
Be applied as example with the utility model welding procedure in the natural gas line cross-river tunnel.
As depicted in figs. 1 and 2; The utility model is a kind of safety control that is used for the electric welder at the special operation environment; Comprise flue dust discharging processing device and purification air-supply arrangement on the spot; Described purification air-supply arrangement need be arranged on the flue dust rightabout of discharging processing device exhaust outlet on the spot, and two covering devices are launched simultaneously during use; Described flue dust discharging processing device on the spot comprises flue dust side-draught hood A; Described flue dust side-draught hood A inside is provided with first grade one filter; Described flue dust side-draught hood A connects the first secondary filter C through communicating pipe B; The described first secondary filter C is that first third level filter is connected with the first electronics clarifier D; The described first electronics clarifier D is connected with active carbon adsorber E; Make residual pernicious gas and the smell of air behind the three-stage filtration adsorbed to fall by active carbon particle, make final air discharged reach harmless processing standard, described active carbon adsorber E links to each other with the first fan section F; The described first fan section F shell side is provided with electrical control cabinet, is provided with frequency converter switch, electronics clarifier power switch, fan switch, middle effect air cleaner pressure reduction display, battery main switch in the described electrical control cabinet; The described first fan section F links to each other with delivery pipe G.Described purification air-supply arrangement comprises that suction inlet a is equipped with second grade one filter; Be used to suck and supply with the air capacity that electric welder's operation is used, and carry out primarily efficient filter to sucking air, material is the conventional air filtration layer of just imitating; Described suction inlet a connects the second secondary filter b; The described second secondary filter b is that second tertiary filter is connected with the second electronics clarifier c, and the described second electronics clarifier c is connected with the second fan section d, and the described second fan section d shell side is provided with electrical control cabinet; Be provided with frequency converter switch, the second electronics clarifier c power switch, fan switch, middle effect air cleaner pressure reduction display, battery main switch in the described electrical control cabinet; The described second fan section d connects air blowing hood f through flexible pipe e, and described air blowing hood f is used for the air-supply of electric welder respiratory region, and material can be used steel plate; Plastic-blasting is handled, or uses plastics forming.
The described first secondary filter C and the second secondary filter b are imitated air cleaner in adopting, and considered can replacing for convenience detach or cleaning; The described first secondary filter C function is the dust granules that further filters in the flue gas, owing to flue-gas temperature reduces, so can select conventional middle effect air cleaner for use; The described second secondary filter b is used for carrying out medium air filtration to sucking air, can select conventional middle effect air cleaner for use.
Described first electronics clarifier D and electronics clarifier c have cellular pipe electrostatic field; Make trickle dust lane charged be deposited on tube wall; Again through the cold catalyst layer of nano material; Just flue gas further is purified, and some pernicious gas is can be decomposed into innocuous gas under ionization and the nano material effect of 5000V-8000V at voltage.
The described first fan section F and the second fan section d adopt centrifugal fan; For the ash-laden gas that sucks rated capacity carries out controlled flow and purified treatment provides power; The air output of blower fan, total head, power all should pass through to calculate and appraise and decide, and carry out the Fan Selection design then; The fan power of the described first fan section F and the second fan section d is furnished with the frequency converter of regulating air quantity.
Described flexible pipe e also can link to each other with electric welder's headgear type electric welding mask or hand-held electric welder's helmet except that with air blowing hood is connected.
The shape of described flue dust side-draught hood A, area size basis are calculated and are designed with factors such as the distance of weld job, the character of welding flue gas and air-breathing speed, and guaranteeing is not influencing under the welding quality condition, as far as possible in harmful flue gas inhalation mask; First grade one filter is set in the cover, is used to filter the weldering dirt of larger particles, the Mars that the consideration pad splashes, red-hot welding slag; Adopt resistant to elevated temperatures stainless (steel) wire or foamed aluminium, in addition should replacing for convenience detach or cleaning, in order effectively to draw flue dust; But cover mouthful design activity plate washer; The invalid smoking area of shield portions can be shifted one's position effective air-breathing area with moving of pad, improves effective air-breathing speed and effective filter area; Save the fan operation energy consumption, plate washer can be designed to manual or electronic;
Described communicating pipe B and delivery pipe G adopt flexible pipe or galvanized steel plain sheet hard tube, and the useful area area of described communicating pipe B should and select for use the overbottom pressure value of blower fan to calculate according to total exhaust smoke level size; Described delivery pipe G is used for the air after the purified treatment is discharged on the spot.
On the spot in the discharging processing device, select the low-noise centrifugal formula blower fan that can satisfy design maximum quantity of wind and total head for use, the high-temperature smoke of the negative pressure that produces at flue dust side-draught hood A when turn round suction electric welding generation at flue dust through blower fan; Dust suction direction (Fig. 2 illustrates 5) is vertical with the flue gas ascent direction, is not influencing under electric welder's the operating space condition, for guaranteeing to suck the effect of flue dust; Can adopt the flue dust side-draught hood of as close as possible diffusion region; The shape of cover mouthful can be according to size, the shaped design of weldment, and cover degree of lip-rounding shape, area, mean wind speed are all relevant with solder joint and a cover mouthful distance, the amount of being fuming, powder amount, and flue dust gets into and at first will carry out bulky grain behind the side-draught hood A and weld dirt first order prefiltration; Filtering material must adopt resistant to elevated temperatures stainless (steel) wire or foamed aluminium; Because the weld fumes temperature is higher, the flue gas behind the prefiltration gets into the medium effeciency filter that hole is littler, density is closeer again, makes further elimination granule dust again when reducing temperature of flue gas; Next the flue gas that reaches certain cleanliness factor will carry out harmless processing; To pass through the first electronics clarifier D of certain area earlier, not only make pernicious gas ionization change molecular structure but also make dust become charged particle and on the static board of the first electronics clarifier D, deposited, the high-medium efficient filter effect is arranged; Reach degraded pernicious gas and the function of removing micronic dust; Make gas get into active carbon adsorber E at last, adopt the adsorption function of active carbon to suck pernicious gas and peculiar smell, reach discharge standard through the flue gas after dedusting and the purified treatment and can be emitted on the spot near the weld zone; Prevented secondary pollution, made environment reach safety standard.
In purifying air-supply arrangement; The high-temperature flue gas ascension that electric welding field produces is extremely rapid; Above-mentioned flue dust discharging processing device impossible 100% on the spot sucks whole flue gases; For the harm of the flue dust that prevents to escape to the electric welder, can flue dust on the spot the rightabout upstream of discharging processing device floss hole the purification air-supply arrangement is set.Purify air-supply arrangement is sucked electric welding workspace opposite side by the low-noise centrifugal formula blower fan with certain air quantity and total head air; After suction inlet a one-level prefiltration and the filtration of secondary medium effeciency filter; Getting into second electronics clarifier c processing again makes surrounding air obtain further cleaning and harmless processing; Deliver to electric welder's respiratory region then through bellows e and air blowing hood f, guarantee that the operative employee carries out safety work in the special operation environment.According to the power of labour intensity, the resh air requirement of safe and sanitary calculates has different values, and each operative employee is from 25m
3/ h-45m
3/ h; In order not influence the easy to operate of electric welder, air blowing hood f is installed in electric welder crown certain distance and blows, and electric welder's head is shrouded all the time in the air of sanitation and hygiene; Fig. 2 illustrates 4 and is the air-supply airflow direction; In order to save energy consumption, also can use air supplying hose e instead and link to each other, to reduce air output with electric welder's headgear type electric welding mask or hand-held electric welder's helmet.Consider that the electric welding operating space under the particular surroundings is not spacious, therefore, illustrate this device and only represent two electric welders demand of blowing that Fig. 2 illustrates 3 and is the welding pipe seam, the electric welder is being the operating space near the weld seam.
Claims (8)
1. safety control that is used for the electric welder at the special operation environment; Comprise flue dust discharging processing device and purification air-supply arrangement on the spot; It is characterized in that; Described purification air-supply arrangement is arranged on the flue dust rightabout of discharging processing device exhaust outlet on the spot, and two covering devices are launched simultaneously during use; Described flue dust discharging processing device on the spot comprises flue dust side-draught hood (A); Described flue dust side-draught hood (A) inside is provided with first grade one filter; Described flue dust side-draught hood (A) is connected to first secondary filter (C) through communicating pipe (B); Described first secondary filter (C) and the first electronics clarifier (D) i.e. first tertiary filter are connected, and the described first electronics clarifier (D) is connected with active carbon adsorber (E), and described active carbon adsorber (E) links to each other with first fan section (F); Described first fan section (F) shell side is provided with first electrical control cabinet, and described first fan section (F) links to each other with delivery pipe (G); Described purification air-supply arrangement comprises that suction inlet (a) is equipped with second grade one filter; Described suction inlet (a) connects second secondary filter (b); Described second secondary filter (b) and the second electronics clarifier (c) i.e. second tertiary filter are connected; The described second electronics clarifier (c) is connected with second fan section (d), and described second fan section (d) shell side is provided with second electrical control cabinet, and described second fan section (d) connects air blowing hood (f) through flexible pipe (e).
2. a kind of safety control that is used for the electric welder at the special operation environment according to claim 1; It is characterized in that; It is roughing efficiency air filter that interior first grade one filter of described side-draught hood (A) adopts resistant to elevated temperatures stainless (steel) wire or foamed aluminium; Second grade one filter employing nonwoven or glass fibre are roughing efficiency air filter in the suction inlet (a), and first secondary filter (C) and second secondary filter (b) adopt in nonwoven or the glass fibre imitates air cleaner.
3. a kind of safety control that is used for the electric welder at the special operation environment according to claim 1 is characterized in that, described first fan section (F) and second fan section (d) adopt centrifugal fan.
4. a kind of safety control that is used for the electric welder at the special operation environment according to claim 1; It is characterized in that the additional electrical control cabinet in the side of described first fan section (F) and second fan section (d) is equipped with frequency converter, electronics clarifier power switch, fan switch, middle effect air cleaner pressure reduction display, battery main switch.
5. a kind of safety control that is used for the electric welder at the special operation environment according to claim 1; It is characterized in that; The cover mouth of described flue dust side-draught hood (A) can change area and shape because of the weldment shape, can establish sideboard to the circular enclosure mouth of round pipe welding; Described sideboard is manual or electronic, can move and changes the smoking port position with solder joint.
6. a kind of safety control that is used for the electric welder at the special operation environment according to claim 1 is characterized in that, described communicating pipe (B) and delivery pipe (G) adopt flexible pipe or galvanized steel plain sheet hard tube.
7. a kind of safety control that is used for the electric welder at the special operation environment according to claim 1 is characterized in that, the fan power of described first fan section (F) and second fan section (d) is furnished with the frequency converter of regulating air quantity.
8. a kind of safety control that is used for the electric welder at the special operation environment according to claim 1 is characterized in that described flexible pipe (e) also can link to each other with electric welder's headgear type electric welding mask or hand-held electric welder's helmet.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011203599365U CN202283648U (en) | 2011-09-23 | 2011-09-23 | Safety control device for electric welders in special operation environment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011203599365U CN202283648U (en) | 2011-09-23 | 2011-09-23 | Safety control device for electric welders in special operation environment |
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| Publication Number | Publication Date |
|---|---|
| CN202283648U true CN202283648U (en) | 2012-06-27 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011203599365U Expired - Fee Related CN202283648U (en) | 2011-09-23 | 2011-09-23 | Safety control device for electric welders in special operation environment |
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| Country | Link |
|---|---|
| CN (1) | CN202283648U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102500962A (en) * | 2011-09-23 | 2012-06-20 | 上海市安装工程有限公司 | Safety control device for welders in special operating environments |
-
2011
- 2011-09-23 CN CN2011203599365U patent/CN202283648U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102500962A (en) * | 2011-09-23 | 2012-06-20 | 上海市安装工程有限公司 | Safety control device for welders in special operating environments |
| CN102500962B (en) * | 2011-09-23 | 2015-04-08 | 上海市安装工程集团有限公司 | Safety control device for welders in special operating environments |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee |
Owner name: SHANGHAI INSTALLATION ENGINEERING GROUP CO., LTD. Free format text: FORMER NAME: SHANGHAI INSTALLATION ENGINEERING CO., LTD. |
|
| CP01 | Change in the name or title of a patent holder |
Address after: 200080 No. 390, Tanggu Road, Shanghai, Hongkou District Patentee after: Shanghai Installation Engineering Group Co., Ltd. Address before: 200080 No. 390, Tanggu Road, Shanghai, Hongkou District Patentee before: Shanghai Installation Engineering Co., Ltd. |
|
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120627 Termination date: 20150923 |
|
| EXPY | Termination of patent right or utility model |