CN202283531U - Hydraulic valve inner-cavity cleaning device - Google Patents

Hydraulic valve inner-cavity cleaning device Download PDF

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Publication number
CN202283531U
CN202283531U CN2011203672341U CN201120367234U CN202283531U CN 202283531 U CN202283531 U CN 202283531U CN 2011203672341 U CN2011203672341 U CN 2011203672341U CN 201120367234 U CN201120367234 U CN 201120367234U CN 202283531 U CN202283531 U CN 202283531U
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pipe
cleaning
oil
oil inlet
hydraulic valve
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曹智锋
索满
张恒斌
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No 618 Research Institute of China Aviation Industry
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Abstract

本实用新型属于液压阀体清洗技术,涉及一种液压阀体内腔清洗装置。它由底板[1]、进油管[2]、进油管嘴[3]、清洗管[4]和螺堵[5]组成;底板[1]是一块矩形板,进油管[2]是一个矩形截面的封闭管件,进油管[2]的一个侧面上开有成直线排列的2~10个分油孔[2a],在进油管[2]的至少一个端面上安装有进油管嘴[3],清洗管[4]是一端带有螺纹接头、另一端封闭的圆管,清洗管[4]的螺纹接头的外螺纹与分油孔[2a]的内螺纹相配合。本实用新型简化了操作步骤,提高了清洗质量和清洗效率,避免了损伤阀体。

Figure 201120367234

The utility model belongs to the hydraulic valve body cleaning technology, and relates to a hydraulic valve body cavity cleaning device. It consists of base plate [1], oil inlet pipe [2], oil inlet nozzle [3], cleaning pipe [4] and screw plug [5]; base plate [1] is a rectangular plate, and oil inlet pipe [2] is a rectangular A closed pipe fitting with a cross-section, 2 to 10 oil distribution holes [2a] arranged in a straight line are opened on one side of the oil inlet pipe [2], and an oil inlet nozzle [3] is installed on at least one end surface of the oil inlet pipe [2] , the cleaning pipe [4] is a round pipe with a threaded joint at one end and a closed end at the other end, and the external thread of the threaded joint of the cleaning pipe [4] matches the internal thread of the oil distribution hole [2a]. The utility model simplifies the operation steps, improves the cleaning quality and cleaning efficiency, and avoids damage to the valve body.

Figure 201120367234

Description

液压阀体内腔清洗装置Hydraulic valve inner cavity cleaning device

技术领域 technical field

本实用新型属于液压阀体清洗技术,涉及一种液压阀体内腔清洗装置。The utility model belongs to the hydraulic valve body cleaning technology, and relates to a hydraulic valve body cavity cleaning device.

背景技术 Background technique

复杂液压阀体内腔一般为直线内腔,内部的油路很复杂。传统清洗方式将油管直接接到阀体内腔的两端进行清洗,一次仅能清洗一件,管路拆卸麻烦,清洗质量和清洗效率低;同时,容易损伤阀体。The inner cavity of the complex hydraulic valve is generally a straight inner cavity, and the internal oil circuit is very complicated. In the traditional cleaning method, the oil pipe is directly connected to both ends of the valve body cavity for cleaning, only one piece can be cleaned at a time, the pipeline is troublesome to disassemble, and the cleaning quality and cleaning efficiency are low; at the same time, the valve body is easy to be damaged.

发明内容 Contents of the invention

本实用新型的目的是:提出一种液压阀体内腔清洗装置,以简化操作步骤,提高清洗质量和清洗效率,避免损伤阀体。The purpose of this utility model is: to propose a hydraulic valve inner cavity cleaning device to simplify the operation steps, improve the cleaning quality and cleaning efficiency, and avoid damage to the valve body.

本实用新型的技术方案是:液压阀体内腔清洗装置,其特征在于,它由底板1、进油管2、进油管嘴3、清洗管4和螺堵5组成;底板1是一块矩形板,在底板1上开有间距相等的呈阵列排列的泄油孔,进油管2是一个矩形截面的封闭管件,进油管2的一个侧面上开有成直线排列的2~10个带有螺纹的、间距相等的分油孔2a,相邻两个分油孔2a的中心距大于被清洗液压阀体的最大外径,在进油管2的至少一个端面上安装有进油管嘴3,进油管2通过螺钉或者焊接或者胶接或者支架固定在底板1上靠近边缘的位置,进油管2带有分油孔2a的侧面保持垂直,分油孔2a朝向底板1的中心;清洗管4是一端带有螺纹接头、另一端封闭的圆管,清洗管4的外径小于被清洗液压阀体的内腔直径,在清洗管4的外圆柱面上均匀分布有清洗孔,清洗管4的螺纹接头的外螺纹与分油孔2a的内螺纹相配合,清洗管4的长度小于被清洗液压阀体的内腔长度,清洗管4的数量与分油孔2a的数量相等;螺堵5的外螺纹与分油孔2a的内螺纹相配合,螺堵5的数量与分油孔2a的数量相等。The technical scheme of the utility model is: a cleaning device for the inner cavity of the hydraulic valve, which is characterized in that it is composed of a bottom plate 1, an oil inlet pipe 2, an oil inlet nozzle 3, a cleaning pipe 4 and a screw plug 5; the bottom plate 1 is a rectangular plate, The bottom plate 1 is provided with drain holes arranged in an array with equal intervals. The oil inlet pipe 2 is a closed pipe with a rectangular cross-section. One side of the oil inlet pipe 2 is provided with 2 to 10 threaded holes arranged in a straight line. Equal oil distribution holes 2a, the center distance between two adjacent oil distribution holes 2a is greater than the maximum outer diameter of the hydraulic valve body to be cleaned, and an oil inlet nozzle 3 is installed on at least one end face of the oil inlet pipe 2, and the oil inlet pipe 2 passes through the screw Either welded or glued or the bracket is fixed on the base plate 1 near the edge, the side of the oil inlet pipe 2 with the oil distribution hole 2a is kept vertical, and the oil distribution hole 2a is facing the center of the base plate 1; the cleaning pipe 4 has a threaded joint at one end 1. A round pipe with the other end closed, the outer diameter of the cleaning pipe 4 is smaller than the inner cavity diameter of the hydraulic valve body to be cleaned, cleaning holes are evenly distributed on the outer cylindrical surface of the cleaning pipe 4, and the external thread of the threaded joint of the cleaning pipe 4 is in line with the The internal thread of the oil distribution hole 2a matches, the length of the cleaning pipe 4 is less than the inner cavity length of the hydraulic valve body to be cleaned, and the number of the cleaning pipe 4 is equal to the number of the oil distribution hole 2a; the external thread of the screw plug 5 and the oil distribution hole The internal thread of 2a cooperates, and the quantity of screw plug 5 is equal to the quantity of oil distribution hole 2a.

本实用新型的优点是:简化了操作步骤,提高了清洗质量和清洗效率,避免了损伤阀体。本实用新型的一个实施例经试验证明,清洗效率提高了5倍以上。The utility model has the advantages of simplifying the operation steps, improving the cleaning quality and cleaning efficiency, and avoiding damage to the valve body. An embodiment of the utility model has been proved by experiments that the cleaning efficiency is increased by more than 5 times.

附图说明 Description of drawings

图1是本实用新型的结构示意图Fig. 1 is the structural representation of the utility model

具体实施方式 Detailed ways

下面对本实用新型做进一步详细说明。液压阀体内腔清洗装置,其特征在于,它由底板1、进油管2、进油管嘴3、清洗管4和螺堵5组成;底板1是一块矩形板,在底板1上开有间距相等的呈阵列排列的泄油孔,进油管2是一个矩形截面的封闭管件,进油管2的一个侧面上开有成直线排列的2~10个带有螺纹的、间距相等的分油孔2a,相邻两个分油孔2a的中心距大于被清洗液压阀体的最大外径,在进油管2的至少一个端面上安装有进油管嘴3,进油管2通过螺钉或者焊接或者胶接或者支架固定在底板1上靠近边缘的位置,进油管2带有分油孔2a的侧面保持垂直,分油孔2a朝向底板1的中心;清洗管4是一端带有螺纹接头、另一端封闭的圆管,清洗管4的外径小于被清洗液压阀体的内腔直径,在清洗管4的外圆柱面上均匀分布有清洗孔,清洗管4的螺纹接头的外螺纹与分油孔2a的内螺纹相配合,清洗管4的长度小于被清洗液压阀体的内腔长度,清洗管4的数量与分油孔2a的数量相等;螺堵5的外螺纹与分油孔2a的内螺纹相配合,螺堵5的数量与分油孔2a的数量相等。Below the utility model is described in further detail. The inner cavity cleaning device of the hydraulic valve is characterized in that it consists of a bottom plate 1, an oil inlet pipe 2, an oil inlet nozzle 3, a cleaning pipe 4 and a screw plug 5; The oil drain holes are arranged in an array, and the oil inlet pipe 2 is a closed pipe fitting with a rectangular cross section. On one side of the oil inlet pipe 2, there are 2 to 10 threaded oil distribution holes 2a with equal intervals arranged in a line. The distance between the centers of two adjacent oil distribution holes 2a is greater than the maximum outer diameter of the hydraulic valve body to be cleaned, and an oil inlet nozzle 3 is installed on at least one end face of the oil inlet pipe 2, and the oil inlet pipe 2 is fixed by screws or welding or glued or brackets On the base plate 1 near the edge, the side of the oil inlet pipe 2 with the oil distribution hole 2a is kept vertical, and the oil distribution hole 2a faces the center of the base plate 1; the cleaning pipe 4 is a round pipe with a threaded joint at one end and a closed end at the other end. The outer diameter of the cleaning pipe 4 is smaller than the inner diameter of the hydraulic valve body to be cleaned, and there are cleaning holes evenly distributed on the outer cylindrical surface of the cleaning pipe 4, and the external thread of the threaded joint of the cleaning pipe 4 is consistent with the internal thread of the oil distribution hole 2a. Cooperate, the length of the cleaning pipe 4 is less than the inner cavity length of the hydraulic valve body to be cleaned, and the number of the cleaning pipe 4 is equal to the number of the oil distribution hole 2a; the external thread of the screw plug 5 matches the internal thread of the oil distribution hole 2a, and the screw plug 5 The quantity of plugging 5 is equal to the quantity of oil distribution hole 2a.

本实用新型的工作原理是:首先将清洗装置放置到清洗工作台上,将进油管2上的进油管嘴3通过管路与油源连通,根据一次清洗操作所要清洗的液压阀体数量,将相同数量清洗管4的螺纹接头拧进分油孔2a中,用螺堵5将多余的分油孔2a堵死。将待清洗的液压阀体套在清洗管4的外面,可以通过在液压阀体下设置垫块调节液压阀体的高度,使清洗管4尽量位于液压阀体内腔的中心。然后启动油源,清洗油液从清洗管4的清洗孔向液压阀体内腔喷射,即可进行清洗。由于增加了自动清洗工位,因此,大大提高了清洗效率,并且提高了清洗效果。The working principle of the utility model is as follows: firstly, the cleaning device is placed on the cleaning workbench, the oil inlet nozzle 3 on the oil inlet pipe 2 is connected with the oil source through the pipeline, and according to the number of hydraulic valve bodies to be cleaned in one cleaning operation, the The threaded joints of the same number of cleaning pipes 4 are screwed into the oil distribution holes 2a, and the redundant oil distribution holes 2a are blocked with screw plugs 5 . The hydraulic valve body to be cleaned is placed outside the cleaning pipe 4, and the height of the hydraulic valve body can be adjusted by setting pads under the hydraulic valve body, so that the cleaning pipe 4 is located in the center of the hydraulic valve body cavity as much as possible. Then start the oil source, and the cleaning oil is sprayed from the cleaning hole of the cleaning pipe 4 to the internal cavity of the hydraulic valve, and then cleaning can be carried out. Due to the addition of automatic cleaning stations, the cleaning efficiency is greatly improved and the cleaning effect is improved.

本实用新型的一个实施例,进油管2的一个侧面上开有4个带有螺纹的、间距相等的分油孔2a,清洗管4和螺堵5的数量都是4个。In one embodiment of the present utility model, one side of the oil inlet pipe 2 is provided with four threaded oil distribution holes 2a at equal intervals, and the number of cleaning pipes 4 and screw plugs 5 is four.

Claims (1)

1.液压阀体内腔清洗装置,其特征在于,它由底板[1]、进油管[2]、进油管嘴[3]、清洗管[4]和螺堵[5]组成;底板[1]是一块矩形板,在底板[1]上开有间距相等的呈阵列排列的泄油孔,进油管[2]是一个矩形截面的封闭管件,进油管[2]的一个侧面上开有成直线排列的2~10个带有螺纹的、间距相等的分油孔[2a],相邻两个分油孔[2a]的中心距大于被清洗液压阀体的最大外径,在进油管[2]的至少一个端面上安装有进油管嘴[3],进油管[2]通过螺钉或者焊接或者胶接或者支架固定在底板[1]上靠近边缘的位置,进油管[2]带有分油孔[2a]的侧面保持垂直,分油孔[2a]朝向底板[1]的中心;清洗管[4]是一端带有螺纹接头、另一端封闭的圆管,清洗管[4]的外径小于被清洗液压阀体的内腔直径,在清洗管[4]的外圆柱面上均匀分布有清洗孔,清洗管[4]的螺纹接头的外螺纹与分油孔[2a]的内螺纹相配合,清洗管[4]的长度小于被清洗液压阀体的内腔长度,清洗管[4]的数量与分油孔[2a]的数量相等;螺堵[5]的外螺纹与分油孔[2a]的内螺纹相配合,螺堵[5]的数量与分油孔[2a]的数量相等。1. Hydraulic valve internal cavity cleaning device, characterized in that it consists of a bottom plate [1], an oil inlet pipe [2], an oil inlet nozzle [3], a cleaning pipe [4] and a screw plug [5]; the bottom plate [1] It is a rectangular plate, on the bottom plate [1] there are oil drain holes arranged in an array with equal intervals, the oil inlet pipe [2] is a closed pipe with a rectangular section, and one side of the oil inlet pipe [2] is opened with a straight line Arrange 2 to 10 threaded oil distribution holes [2a] with equal spacing. The center distance between two adjacent oil distribution holes [2a] is greater than the maximum outer diameter of the hydraulic valve body to be cleaned. ] is installed on at least one end face of the oil inlet nozzle [3], the oil inlet pipe [2] is fixed on the bottom plate [1] by screws or welded or glued or brackets near the edge, the oil inlet pipe [2] has an oil separation The side of the hole [2a] is kept vertical, and the oil separation hole [2a] faces the center of the bottom plate [1]; the cleaning pipe [4] is a round pipe with a threaded joint at one end and a closed end at the other end. The outer diameter of the cleaning pipe [4] is Smaller than the inner diameter of the hydraulic valve body to be cleaned, cleaning holes are evenly distributed on the outer cylindrical surface of the cleaning pipe [4], and the external thread of the threaded joint of the cleaning pipe [4] is consistent with the internal thread of the oil distribution hole [2a]. Cooperate, the length of the cleaning pipe [4] is less than the inner cavity length of the hydraulic valve body to be cleaned, the number of the cleaning pipe [4] is equal to the number of the oil distribution hole [2a]; the external thread of the screw plug [5] and the oil distribution hole The internal thread of [2a] cooperates, and the quantity of screw plug [5] is equal to the quantity of oil distribution hole [2a].
CN2011203672341U 2011-09-26 2011-09-26 Hydraulic valve inner-cavity cleaning device Expired - Lifetime CN202283531U (en)

Priority Applications (1)

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CN2011203672341U CN202283531U (en) 2011-09-26 2011-09-26 Hydraulic valve inner-cavity cleaning device

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Application Number Priority Date Filing Date Title
CN2011203672341U CN202283531U (en) 2011-09-26 2011-09-26 Hydraulic valve inner-cavity cleaning device

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107470206A (en) * 2017-08-25 2017-12-15 芜湖中意液压科技股份有限责任公司 A kind of hydraulic valve processing cleaning device
CN109482550A (en) * 2018-11-28 2019-03-19 江苏沛源泵业制造有限公司 A kind of oil circuit washer for hydraulic cylinder
CN109926378A (en) * 2018-12-20 2019-06-25 莆田市宏业精密机械有限公司 Control valve jetting machine

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107470206A (en) * 2017-08-25 2017-12-15 芜湖中意液压科技股份有限责任公司 A kind of hydraulic valve processing cleaning device
CN109482550A (en) * 2018-11-28 2019-03-19 江苏沛源泵业制造有限公司 A kind of oil circuit washer for hydraulic cylinder
CN109926378A (en) * 2018-12-20 2019-06-25 莆田市宏业精密机械有限公司 Control valve jetting machine
CN109926378B (en) * 2018-12-20 2023-11-21 莆田市博泰动力设备有限公司 High-pressure cleaning machine for control valve

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Granted publication date: 20120627