CN202277719U - Integral self-cleaning stage filter - Google Patents
Integral self-cleaning stage filter Download PDFInfo
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- CN202277719U CN202277719U CN2011204283641U CN201120428364U CN202277719U CN 202277719 U CN202277719 U CN 202277719U CN 2011204283641 U CN2011204283641 U CN 2011204283641U CN 201120428364 U CN201120428364 U CN 201120428364U CN 202277719 U CN202277719 U CN 202277719U
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Abstract
本实用新型涉及一种一体式自清洗分级过滤器,包括支座以及固定连接在支座上的箱体,在箱体内设置有隔板将箱体内腔由下向上依次分隔成进水室、一级过滤室和二级过滤室,进水室通过一级过滤室内一级过滤组件底部的过水孔与一级过滤组件连通,一级过滤室通过二级过滤室内二级过滤组件底部的过水孔与二级过滤组件连通,箱体上设置有与进水室连通的进水口以及与二级过滤室相连通的出水口,在箱体内设置有中空排污转轴,中空排污转轴上端伸出于箱体外与驱动设施连接,下端接排污管,在中空排污转轴侧壁接出有第一排污弯头和第二排污弯头。该实用新型结构紧凑,可以通过分级过滤组件实现对原水中泥沙等悬浮物进行高效分离,并且能够在不间断进水的情况下实现对两级过滤组件进行自动清洗。
The utility model relates to an integrated self-cleaning grading filter, which includes a support and a box body fixedly connected to the support. A partition is arranged in the box to separate the inner chamber of the box from bottom to top into a water inlet chamber, a The primary filter chamber and the secondary filter chamber, the water inlet chamber communicates with the primary filter assembly through the water hole at the bottom of the primary filter assembly in the primary filter chamber, and the primary filter chamber communicates with the primary filter assembly through the water passing through the bottom of the secondary filter assembly in the secondary filter chamber. The hole communicates with the secondary filter assembly. The box body is provided with a water inlet connected to the water inlet chamber and a water outlet connected to the secondary filter room. A hollow sewage discharge shaft is arranged in the box body, and the upper end of the hollow sewage discharge shaft protrudes from the box. The outer body is connected with the drive facility, the lower end is connected with a sewage pipe, and a first sewage elbow and a second sewage elbow are connected to the side wall of the hollow sewage shaft. The utility model has a compact structure, and can realize efficient separation of suspended matter such as sediment in raw water through graded filter components, and can realize automatic cleaning of two-stage filter components under the condition of uninterrupted water inflow.
Description
技术领域 technical field
本实用新型属于水处理技术领域,具体涉及一体式自清洗分级过滤器。 The utility model belongs to the technical field of water treatment, in particular to an integrated self-cleaning grading filter.
背景技术 Background technique
过滤器是用于泥沙和悬浮物分离的重要水处理设施之一,在地表水水源热泵等各类工程中得到了广泛的应用。目前所采用的过滤器一般采用一级分离结构,且大多是采用反冲洗方式来清洁过滤组件。对于长江等泥沙和悬浮物比较高的水源水,仅仅采用一级结构单元常常会造成过滤器短时间内迅速堵塞,因此常常需要进行预处理,或采用多个不同分离精度的过滤器形成处理序列,导致占地面积大、运行工况复杂、操作管理不便。另外,采用反冲洗方式则会造成进水中断,影响供水的连续性,在实用中常常带来不便,而且反冲洗方式产生的废水量大,不经济。因此,在对泥沙和悬浮物含量比较高的原水进行处理时,现有的过滤器具有较大的限制。 The filter is one of the important water treatment facilities for the separation of sediment and suspended solids, and has been widely used in various projects such as surface water source heat pumps. The filters currently used generally adopt a one-stage separation structure, and most of them use backwashing to clean the filter components. For source water with relatively high sediment and suspended solids such as the Yangtze River, only the first-level structural unit will often cause the filter to block quickly in a short period of time, so pretreatment is often required, or multiple filters with different separation precision are used to form the treatment sequence, resulting in a large footprint, complex operating conditions, and inconvenient operation and management. In addition, the use of backwashing method will cause interruption of water intake and affect the continuity of water supply, which often brings inconvenience in practice, and the amount of wastewater generated by backwashing method is large and uneconomical. Therefore, when treating raw water with relatively high content of sediment and suspended solids, existing filters have relatively large limitations.
发明内容 Contents of the invention
本实用新型的目的是提供一种结构简单、过滤效果好、尤其是对高含沙量和悬浮物原水具有较好适应性的一体式自清洗分级过滤器,该过滤器采用一体式紧凑结构形式,通过分级过滤组件实现对高含沙量和悬浮物原水进行高效分级分离,而且能够在不间断进水的情况下实现对两级过滤组件进行自动清洗。 The purpose of this utility model is to provide an integrated self-cleaning grading filter with simple structure and good filtering effect, especially for raw water with high sand content and suspended matter. The filter adopts an integrated compact structure , High-efficiency fractionation and separation of raw water with high sand content and suspended solids can be realized through the graded filter components, and automatic cleaning of the two-stage filter components can be realized under the condition of uninterrupted water intake.
本实用新型所述的一体式自清洗分级过滤器采用在一个箱体内同轴分级过滤结构,其包括支座以及与固定连接在支座上的箱体,在箱体内设置有隔板将箱体内腔由下向上分隔成进水室、一级过滤室和二级过滤室,在一级过滤室内设置有一级过滤组件,在二级过滤室内设置有二级过滤组件,进水室通过一级过滤组件底部的过水孔与一级过滤组件连通,一级过滤室通过二级过滤组件底部的过水孔与二级过滤组件连通。箱体上设置有与进水室连通的进水口以及与二级过滤室相连通的出水口。 The integrated self-cleaning grading filter described in the utility model adopts a coaxial grading filter structure in a box, which includes a support and a box fixedly connected to the support, and a partition is arranged in the box to separate the inside of the box. The cavity is divided from bottom to top into a water inlet chamber, a primary filter chamber and a secondary filter chamber. The primary filter chamber is provided with a primary filter assembly, and the secondary filter chamber is provided with a secondary filter assembly. The water inlet chamber passes through the primary filter chamber. The water hole at the bottom of the assembly communicates with the primary filter assembly, and the primary filter chamber communicates with the secondary filter assembly through the water hole at the bottom of the secondary filter assembly. The box body is provided with a water inlet connected with the water inlet chamber and a water outlet connected with the secondary filter chamber.
在箱体内设置有中空排污转轴,中空排污转轴上端伸出于箱体外与驱动设施连接,中空排污转轴向下穿过一级过滤室和二级过滤室至进水室,下端接排污管。在中空排污转轴侧壁接出有第一排污弯头和第二排污弯头,所述第一排污弯头向上伸至一级过滤组件下方,与一级过滤组件底部的过水孔相对;所述第二排污弯头向上伸至二级过滤组件下方,与二级过滤组件底部的过水孔相对。 There is a hollow sewage discharge shaft in the box, and the upper end of the hollow sewage discharge shaft extends out of the box to connect with the driving facilities. The hollow sewage discharge shaft passes through the primary filter chamber and the secondary filter chamber to the water inlet chamber, and the bottom end is connected to the sewage pipe. . A first sewage elbow and a second sewage elbow are connected to the side wall of the hollow sewage shaft, and the first sewage elbow extends upwards to the bottom of the primary filter assembly and is opposite to the water hole at the bottom of the primary filter assembly; The second sewage elbow extends upwards to the bottom of the secondary filter assembly, and is opposite to the water hole at the bottom of the secondary filter assembly.
所述一级过滤组件由滤网或滤布和钢刷刮板构成,钢刷刮板位于由滤网或滤布围成的滤筒内,中空排污转轴穿过滤筒中心,钢刷刮板一端固定在中空排污转轴上,另一端与滤筒的内壁之间留有间隙,随中空排污转轴转动。钢刷刮板起到对过滤截留下来的杂质进行刮除、防止其堵塞滤筒的作用。所述二级过滤组件为滤网或滤布围成的滤筒。 The primary filter assembly is composed of a filter screen or filter cloth and a steel brush scraper. The steel brush scraper is located in the filter cylinder surrounded by the filter screen or filter cloth. The hollow sewage discharge shaft passes through the center of the filter cylinder. One end of the steel brush scraper is It is fixed on the hollow sewage discharge shaft, and there is a gap between the other end and the inner wall of the filter cartridge, and it rotates with the hollow sewage discharge shaft. The steel brush scraper scrapes off the impurities retained by the filter to prevent them from clogging the filter cartridge. The secondary filter assembly is a filter cartridge surrounded by a filter screen or filter cloth.
所述驱动设施包括减速器和电机,所述中空排污转轴的上端通过联轴器连接减速器,减速器连接电机。所述排污管上设置有电磁排污阀。 The drive facility includes a reducer and a motor, the upper end of the hollow sewage discharge shaft is connected to the reducer through a coupling, and the reducer is connected to the motor. An electromagnetic blowdown valve is arranged on the blowdown pipe.
所述一体式自清洗分级过滤器还包括有控制装置,该控制装置包括有控制板以及设置在进水口和出水口的压差监测敏感器,两个压差监测敏感器连接压差开关,所述控制板的控制端与电机和电磁排污阀连接,控制板的信号接收端与压差开关连接。控制板采用PLC控制板。 The integrated self-cleaning grading filter also includes a control device, the control device includes a control panel and a pressure difference monitoring sensor arranged at the water inlet and the water outlet, and the two pressure difference monitoring sensors are connected to the pressure difference switch. The control end of the control board is connected with the motor and the electromagnetic blowdown valve, and the signal receiving end of the control board is connected with the differential pressure switch. The control panel adopts PLC control panel.
本实用新型所述一体式自清洗分级过滤器可实现对高含沙量和悬浮物原水进行高效过滤,而且能够在不间断进水的情况下对过滤组件进行自动清洗。与现有技术相比,本实用新型具有以下优势: The integrated self-cleaning grading filter described in the utility model can realize high-efficiency filtration of raw water with high sand content and suspended matter, and can automatically clean the filter assembly under the condition of uninterrupted water inflow. Compared with the prior art, the utility model has the following advantages:
1、与单级过滤器相比,本实用新型采用在一个结构体内分级过滤,前一级过滤单元过滤精度低,首先对较大粒径沙粒或悬浮物进行分离,并起到预处理和保护第二级过滤单元的作用;第二级过滤单元过滤精度较高,可以实现对较小粒径沙粒或悬浮物进行分离,提高总的分离效率。尤其是当用于高含沙量或悬浮物原水的处理时,可以省去预处理单元,从而简化流程,节省占地。 1. Compared with the single-stage filter, the utility model adopts staged filtration in one structure, and the filtration precision of the previous stage filter unit is low, and firstly separates the larger particle size sand or suspended matter, and plays a role in pretreatment and Protect the role of the second-stage filter unit; the second-stage filter unit has higher filtration precision, which can separate smaller particle size sand or suspended solids and improve the overall separation efficiency. Especially when it is used for the treatment of raw water with high sand content or suspended solids, the pretreatment unit can be omitted, thereby simplifying the process and saving land.
2、与现有自清洗过滤装置相比,本实用新型将两级过滤的装置均设置在同一箱体内,结构紧凑;箱体内无相垂直的异轴,也同样达到分级过滤时可随时在过滤装置运行中进行清洗排污,结构简单,造价低,且操作简便。 2. Compared with the existing self-cleaning filter device, the utility model sets the two-stage filter device in the same box, which has a compact structure; there is no vertical different axis in the box, and it can be filtered at any time when it also achieves graded filtration. Cleaning and sewage discharge are carried out during the operation of the device, and the structure is simple, the cost is low, and the operation is easy.
3、本实用新型采用PLC控制系统,能够调整工作模式和运行状态,来达到所需的出水水质要求,可以根据压差和时间同时进行控制或者分别控制,也可以根据实际情况任意选择,自动运行。 3. The utility model adopts a PLC control system, which can adjust the working mode and operating state to meet the required effluent water quality requirements. It can be controlled simultaneously or separately according to the pressure difference and time, and can also be arbitrarily selected according to the actual situation and run automatically. .
4、在实际运用中,可根据原水含沙量和悬浮物的颗粒级配情况调整两级过滤单元的精度,通过优化配置两级过滤精度同时达到高效过滤和防堵的目的,从而大大提高对不同水质原水的适应性。 4. In actual application, the precision of the two-stage filter unit can be adjusted according to the sand content of the raw water and the particle gradation of suspended solids. By optimizing the configuration of the two-stage filter precision, the purpose of high-efficiency filtration and anti-blocking can be achieved at the same time, thereby greatly improving the efficiency of the filter unit. Adaptability to raw water of different water quality.
附图说明 Description of drawings
图1是本实用新型的结构示意图; Fig. 1 is a structural representation of the utility model;
图2是图1中A-A线的断面图。 Fig. 2 is a sectional view of line A-A in Fig. 1 .
具体实施方式 Detailed ways
如图1和图2所示,该一体式自清洗分级过滤器包括支座1以及固定连接在支座上的箱体4,在箱体内设置有隔板将箱体内腔由下向上分隔成进水室19、一级过滤室5和二级过滤室6,在一级过滤室5内设置有一级过滤组件7,一级过滤组件7由滤筒和钢刷刮板8构成,钢刷刮板8位于滤网或滤布围成的滤筒内。在二级过滤室6内设置有二级过滤组件9,二级过滤组件9为滤网或滤布围成的滤筒。进水室19通过一级过滤组件7底部的过水孔与一级过滤组件7连通,一级过滤室5通过二级过滤组件9底部的过水孔与二级过滤组件9连通,箱体上设置有与进水室19连通的进水口2以及与二级过滤室6相连通的出水口3。 As shown in Figures 1 and 2, the integrated self-cleaning grading filter includes a support 1 and a box 4 fixedly connected to the support, and a partition is arranged in the box to separate the inner cavity of the box from bottom to top. The water chamber 19, the primary filter chamber 5 and the secondary filter chamber 6 are provided with a primary filter assembly 7 in the primary filter chamber 5. The primary filter assembly 7 is composed of a filter cartridge and a steel brush scraper 8, and the steel brush scraper 8 is located in the filter cartridge surrounded by filter screen or filter cloth. A secondary filter assembly 9 is arranged in the secondary filter chamber 6, and the secondary filter assembly 9 is a filter cartridge surrounded by a filter screen or filter cloth. The water inlet chamber 19 communicates with the primary filter assembly 7 through the water hole at the bottom of the primary filter assembly 7, and the primary filter chamber 5 communicates with the secondary filter assembly 9 through the water hole at the bottom of the secondary filter assembly 9. A water inlet 2 communicating with the water inlet chamber 19 and a water outlet 3 communicating with the secondary filter chamber 6 are provided.
在箱体内设置有中空排污转轴11,中空排污转轴11上端伸出于箱体外与驱动设施连接,驱动设施包括减速器和电机16,所述中空排污转轴11的上端通过联轴器15连接减速器,减速器连接电机16,中空排污转轴11向下穿过二级过滤室6和一级过滤室5至进水室19,下端接排污管10,排污管10上设置有电磁排污阀17。中空排污转轴11在一级过滤室5中从一级过滤组件7的滤筒的中心穿过,一级过滤组件7的钢刷刮板8一端固定在中空排污转轴11上,另一端与滤筒的内壁之间留有间隙,随中空排污转轴11转动。在中空排污转轴11侧壁接出有第一排污弯头12和第二排污弯头18,第一排污弯头12的另一端向上伸至一级过滤组件7下方,与一级过滤组件7底部的过水孔相对。第二排污弯头18的另一端向上伸至二级过滤组件9下方,与二级过滤组件9底部的过水孔相对。 A hollow sewage discharge shaft 11 is arranged in the box body, and the upper end of the hollow sewage discharge shaft 11 protrudes out of the box body to connect with the drive facility. The drive facility includes a reducer and a motor 16. The upper end of the hollow sewage discharge shaft 11 is connected to reduce speed by a coupling 15 The reducer is connected to the motor 16, and the hollow sewage discharge shaft 11 passes through the secondary filter chamber 6 and the primary filter chamber 5 to the water inlet chamber 19, and the bottom end is connected to the sewage pipe 10, and the sewage pipe 10 is provided with an electromagnetic sewage valve 17. The hollow sewage discharge shaft 11 passes through the center of the filter cartridge of the primary filter assembly 7 in the primary filter chamber 5, and one end of the steel brush scraper 8 of the primary filter assembly 7 is fixed on the hollow sewage discharge shaft 11, and the other end is connected to the filter cylinder. There is a gap between the inner walls, which rotate with the hollow blowdown rotating shaft 11. A first sewage elbow 12 and a second sewage elbow 18 are connected to the side wall of the hollow sewage rotating shaft 11. The other end of the first sewage elbow 12 extends upwards to the bottom of the primary filter assembly 7 and connects with the bottom of the primary filter assembly 7. The water hole is opposite. The other end of the second sewage elbow 18 extends upwards to below the secondary filter assembly 9 , opposite to the water hole at the bottom of the secondary filter assembly 9 .
该一体式自清洗分级过滤器还包括有控制装置,该控制装置包括有PLC控制板14以及设置在进水口2和出水口3的压差监测敏感器,两个压差监测敏感器连接压差开关13,控制板14的控制端与电机16和电磁排污阀17连接,控制板的信号接收端与压差开关13连接。 The integrated self-cleaning graded filter also includes a control device, the control device includes a PLC control board 14 and a pressure difference monitoring sensor arranged at the water inlet 2 and the water outlet 3, and the two pressure difference monitoring sensors are connected to the pressure difference The switch 13 and the control end of the control board 14 are connected with the motor 16 and the electromagnetic blowdown valve 17 , and the signal receiving end of the control board is connected with the differential pressure switch 13 . the
本装置的工作方式:原水通过箱体上的进水口2进入进水室19,然后通过一级过滤组件7底部的过水孔进入其滤筒内,在此经过第一级过滤后进入一级过滤室5,然后通过二级过滤组件9底部的过水孔进入二级过滤滤筒内,在此经过第二级过滤后进入二级过滤室6,最后由与二级过滤室6相连通的出水口3排出。 The working method of this device: the raw water enters the water inlet chamber 19 through the water inlet 2 on the box body, and then enters the filter cartridge through the water hole at the bottom of the primary filter assembly 7, where it enters the primary stage after being filtered by the primary stage. The filter chamber 5 then enters the secondary filter cartridge through the water hole at the bottom of the secondary filter assembly 9, enters the secondary filter chamber 6 after the second stage filtration, and is finally connected to the secondary filter chamber 6 Outlet 3 discharges.
该一体式自清洗分级过滤器对原水进行过滤时,水中较大的沙粒等杂质会截留在一级过滤组件7的滤筒内,水中较小的沙粒等杂质可以通过一级过滤组件,但会有相当部分截留在二级过滤组件9的滤筒内。随着截流量的增加,有效过滤面积将不断减小,两级过滤组件前的水压会随之不断升高,从而在进水口2处和出水口3处形成压差。设置在进水口2和出水口3处的压差监测敏感器将检测到的压差传递至压差开关13,当进水口2处和出水口3处形成的压差达到压差开关13上的设定值时,压差开关13便将信号传递至控制装置中的PLC控制板14,控制板14立即发出信号启动电机16,启动后的电机16通过减速器带动中空排污转轴11转动,中空排污转轴11进一步带动第一排污弯头12、第二排污弯头18和钢刷刮板8转动,转动的钢刷刮板8能够刮除滞留在一级过滤组件7的滤筒内的杂质层,而截留在二级过滤组件9的滤筒内的杂质则由中空排污转轴11转动而带来水力的旋流冲刷,滤筒内冲洗杂质的污水通过第一排污弯头12和第二排污弯头18进入中空排污转轴11的内部通道,最后由中空排污转轴11下端连接的排污管10排出至外界。 When the integrated self-cleaning grading filter filters raw water, larger sand particles and other impurities in the water will be trapped in the filter cartridge of the first-stage filter assembly 7, and smaller sand particles and other impurities in the water can pass through the first-stage filter assembly. But there will be a considerable part trapped in the filter cartridge of the secondary filter assembly 9 . With the increase of cut-off capacity, the effective filtration area will decrease continuously, and the water pressure in front of the two-stage filter assembly will increase accordingly, thus forming a pressure difference between the water inlet 2 and the water outlet 3. The differential pressure monitoring sensor set at the water inlet 2 and the water outlet 3 transmits the detected pressure difference to the differential pressure switch 13, when the pressure difference formed at the water inlet 2 and the water outlet 3 reaches the pressure difference on the differential pressure switch 13 When the value is set, the differential pressure switch 13 transmits the signal to the PLC control board 14 in the control device, and the control board 14 immediately sends a signal to start the motor 16, and the motor 16 after starting drives the hollow sewage discharge shaft 11 to rotate through the reducer, and the hollow sewage discharge The rotating shaft 11 further drives the first sewage elbow 12, the second sewage elbow 18 and the steel brush scraper 8 to rotate, and the rotating steel brush scraper 8 can scrape off the impurity layer trapped in the filter cartridge of the primary filter assembly 7, The impurities trapped in the filter cartridge of the secondary filter assembly 9 are rotated by the hollow sewage discharge shaft 11 to bring about hydraulic swirl washing, and the sewage in the filter cartridge for washing impurities passes through the first sewage elbow 12 and the second sewage elbow. 18 enters the inner channel of the hollow sewage discharge shaft 11, and finally is discharged to the outside by the sewage pipe 10 connected to the lower end of the hollow sewage discharge shaft 11.
Claims (6)
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| CN2011204283641U CN202277719U (en) | 2011-11-02 | 2011-11-02 | Integral self-cleaning stage filter |
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| CN2011204283641U CN202277719U (en) | 2011-11-02 | 2011-11-02 | Integral self-cleaning stage filter |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011204283641U Expired - Lifetime CN202277719U (en) | 2011-11-02 | 2011-11-02 | Integral self-cleaning stage filter |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202277719U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102416270A (en) * | 2011-11-02 | 2012-04-18 | 重庆大学 | Integrated self-cleaning graded filter |
| CN108408839A (en) * | 2018-05-10 | 2018-08-17 | 青岛明赫渔业工程科技有限责任公司 | A kind of multilevel hierarchy microfiltration equipment for circulating water cultivation |
-
2011
- 2011-11-02 CN CN2011204283641U patent/CN202277719U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102416270A (en) * | 2011-11-02 | 2012-04-18 | 重庆大学 | Integrated self-cleaning graded filter |
| CN102416270B (en) * | 2011-11-02 | 2013-10-02 | 重庆大学 | One-piece self-cleaning stage filter |
| CN108408839A (en) * | 2018-05-10 | 2018-08-17 | 青岛明赫渔业工程科技有限责任公司 | A kind of multilevel hierarchy microfiltration equipment for circulating water cultivation |
| CN108408839B (en) * | 2018-05-10 | 2024-03-01 | 青岛明赫渔业工程科技有限责任公司 | Multistage layered microfiltration equipment for circulating water culture |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20120620 Effective date of abandoning: 20131002 |
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| RGAV | Abandon patent right to avoid regrant |