Background technology is along with the continuous development and the progress of China's boiler technology, and the subsidiary engine technology supporting with it also had great advance, especially the slag cooling device.For CFBB, at present, mainly contain the barrel slag cooler of two kinds of forms: double walled and membrane wall barrel slag cooler all are to cool off and reclaim heat of slags through recirculated water or condensate.Briefly introduce as follows: (1) double walled barrel slag cooler is to isolate warm sludge and water through interlayer at present, and application is all arranged both at home and abroad.Be mainly used in small-sized unit, equipment making is simple, and is safe and reliable to operation.But along with the large scale development of boiler, exerted oneself to equipment by its heat exchange area limitations affect, and under greater than 3MPa high-pressure cooling water condition, the housing wall thickness is multiplied, and has reduced the coefficient of heat transfer and has increased equipment cost.(2) the membrane wall barrel slag cooler then grew up in recent years, and development comes according to the membrane wall of boiler heat exchange.Heat exchange area obviously increases, and it is strong to bear the high pressure ability.Replace design feature welded together but be limited to wall pipe and housing, wall pipe wearing and tearing back is difficult to maintenance, can't change.The heat exchange wall pipe bears equipment and lime-ash load simultaneously as heat exchange element, and internal stress is big, and is fragile; Add enterprising return pipe arranged alternate, blade is welded on the cylindrical shell, makes barrel uneven in temperature even; The adjacent pipe metal temperature difference often appears greater than 50 ℃; Cause the water-cooling wall deformed damaged, thereby cause additional wear, produce weld bond and problem such as tear.Along with the continuous increase of installed capacity, equipment is exerted oneself and is required also increasingly highly, is to increase heat exchange area; Be divided into multi-cavity in the membrane wall cold slag machine drum, no space for maintenance has increased the cost and the weight of equipment simultaneously; And then influence the intensity and the rigidity of equipment, and further increase wearing and tearing, reduce the life-span.Obviously, above-mentioned two kinds of forms all have structural shortcoming and defect.
Summary of the invention the object of the present invention is to provide that a kind of compact conformation, cost are low, energy-conserving and environment-protective, heat exchange area are big, a film type barrel slag cooler of maintenance convenience, security of operation, good effect of heat exchange.
In order to achieve the above object; Tube film type barrel slag cooler of the present invention comprises base, is installed in the motor driven systems on the base; Be installed in several support wheel mechanisms on the base; Be installed in the support wheel mechanism and by the heat exchanger tube film body of motor driven systems driven in rotation, the slag input device that has expansion joint that heat exchanger tube film body one end is installed is near support wheel mechanism, be installed in the anti-inclined to one side wheel mechanism on the base; The deslagging device that the heat exchanger tube film body other end is installed, heat exchanger tube film body other end termination is provided with the swivel joint of bringing water pipe and outlet pipe into.
Tube film type barrel slag cooler of the present invention, said heat exchanger tube film body is built-in backwater tubular type heat exchanger tube film body; Comprise a putamina body; Be installed in a putamina body inboard water inlet pipe and return pipe, be installed in the lifting blade on the water inlet pipe, be installed in the inboard helical blade of a putamina body.
Tube film type barrel slag cooler of the present invention; Said heat exchanger tube film body for external backwater tubular type heat exchanger tube film body, comprises a putamina body; Be installed in the inboard water inlet pipe of a putamina body; Be installed in a return pipe of the external side of putamina, be installed in the lifting blade on the water inlet pipe, be installed in the inboard helical blade of a putamina body.
Tube film type barrel slag cooler of the present invention, said swivel joint is two-way swivel joint.
Tube film type barrel slag cooler of the present invention; Its operation principle is: the boiler hot lime-ash is through the slag input device; Get into the heat exchanger tube film body through the slag input device, in the tube film body, carry out exchange heat through water screen tube, helical blade, lifting blade, hot lime-ash is under rotating cylinder film body helical blade promotes; Constantly cool off and move forward, discharge by deslagging device at last.Recirculated cooling water then is to get into the tube film body through swivel joint, and all there is header tank the end before and after the tube film body, forms the loop through water inlet pipe and return pipe, on the tube film body, reclaims heat, gets back in the swivel joint again at last.
Tube film type barrel slag cooler of the present invention, said swivel joint are two-way swivel joint, and it is one that collection advances backwater, and swivel joint is provided with pressure safety valve, water flow switch, temperature switch safety guard.
Tube film type barrel slag cooler of the present invention adopts two kinds of backwater pipe structure forms, and difference is the inside and outside both sides that the high-temperature tempering pipe is arranged in housing.When the temperature difference is not more than 50 ℃, advances return pipe and can be arranged in enclosure interior together; Big when exerting oneself, when advancing backwater temperature difference, damage for fear of thermal deformation greater than 50 ℃, reduce tube film body skin temperature, return pipe must be external.
Tube film type barrel slag cooler of the present invention, the rotating cylinder film body leans on the support wheel mechanism supports, through motor driven systems rotary power is provided, and anti-inclined to one side wheel mechanism then limits a film body axial float.
Tube film type barrel slag cooler of the present invention, compact conformation can adopt modularization making, is prone to processing and manufacturing; The identical products of exerting oneself, consumptive material still less, cost is low.
Tube film type barrel slag cooler of the present invention, the membrane wall pipe is built-in, be used as heat exchange unit; The outside is provided with the individual layer cylindrical shell, is used as the load-bearing carrier; Adopt the double walled helical blade that power is provided, the lifting blade promotes and sheds lime-ash, increases heat-exchange time; Make the cooling of lime-ash Homogeneouslly-radiating, increase heat exchange area simultaneously, the lime-ash UTILIZATION OF VESIDUAL HEAT IN; Dried slag fully utilizes as construction material, turns waste into wealth energy-conserving and environment-protective.
Tube film type barrel slag cooler of the present invention utilizes the cold wall construction of tube film water to replace former film water cold wall structure, utilizes the heat exchange curved surface of full circle pipe to replace former semicircle pipe curved surface, and heat exchange area has increased by one times.
Tube film type barrel slag cooler of the present invention can adopt connected modes such as welding or riveted joint between water pipe and tube film body, and monomer is changed convenient.Because heat exchange area has increased by one times, therefore, tube film body inside needn't be cut apart again, can't overhaul after having avoided cutting apart and system complex problem defective how, and maintenance is convenient, security of operation.
Tube film type barrel slag cooler of the present invention, the water inlet pipe water temperature is low, is arranged in a film body inside; The return pipe water temperature is higher, exert oneself hour with the water inlet pipe arranged alternate in tube, exert oneself and be arranged in a film body outside when big; The lifting blade is welded direct on the inlet pipeline, and heat can be directly and the water pipe heat exchange, has increased the efficient of heat-transfer surface; Reduced case temperature, the equipment bulk temperature of making is uniformly distributed with, and thermal deformation is even; Thereby avoided original structure lifting blade to be welded on the cylindrical shell, the temperature difference causes problems such as water pipe deformed damaged greatly.Therefore, good effect of heat exchange.
In sum, tube film type barrel slag cooler of the present invention, compact conformation, cost is low, energy-conserving and environment-protective, heat exchange area is big, and maintenance is convenient, security of operation, good effect of heat exchange.